a ashe | 6a Sats BOON SORRTECH INSPECTION REPORT : FOR CALIBRATION OF INSTRUMENTS Pao Ree Tenis jauen hfs MRORYAN PTROLEUNNESMMORAVOR AEA) fia im CONSUCTANT Js exces woWATo.-reu esr Ne f CONTRACTOR | conmrecunemATIONA RATS (eRj oat ‘icin nnSTRUWENTS DEALS caiman peta NsTRUWENTES f fra nRUMENTS r TnSTRUMPNTS DEAS ar oremmmavon raion Tnamiment Aa ag jstetneamert Inet Reg wo] ie t Randing while Coming downthe Difference Ditterence br % Remerks cert wningoevntoetie ve Cy t { } - | REVARRS For tis EILUMPCL wen sow ome orePROJECT PALANPUR VADODARA PIPE LINE PROJECT PART A. (PVPL) CUENT M/s: - HINDL'STAN PFTROLFUM CORPORATION LIMITED. ~(HPCL) CONSULTANT | M/s - ENGINEERS NDIA LTD. - (EIL] JOB NO.: A848 “CONTRACTOR | | M/s - CORRTECK INTERNATIONAL PVT.LTD.-(CIP) _ LOI NO.: 17000045-0Q-101L29 DATED : 04.08.2017 | JOB PROCEDURE FOR PIPELINE MARKER INSTALLATION | PROCEDURE No.: HPCL/EIL/CIPL/PVPL/ML/ JP-26ce PROJECT PALANPUR VADODARA PIPE LINE PROJECT PART A CUENT __M/s | HINDUSTAN PETROLEUM CORPORATION LIMITED - (PCL) CONSULTANT | M/s i- ENGINEERS INDIA LTD - (EIL) _ | CONTRACTOR [M/s = CORRTECH INTERNATIONAL PVT.LTD. - (CIPL) | LOLNO : 17000045-0Q-10129 DATED : 04.08.2017 | __ JOB NO : A848 _ JOB PROCEDURE FOR PIPELINE MARKER INSTALLATION | DOCUMENT NO: HPCL/EIL/CIPL/PVPL/ML/JP-26 | | ~_ Review and Approval Nane { | on | oesaaor | eae eee Mie CIPL [TO PROCEDURE E08 PIPELINE _ DOCUMENT NO MARKERINSTALLATION —_/ HIPCL/EHL/CILPUPLIMLI:P-2= Ar NINERS ey | cliche NUN © a Sabb SNE ORR TECH PROJECT | PALANFUR VADODARA PIPE LINE ®ROJECT PART-A qj CUENT M/s: - HINDUSTAN PETROLEUM C RATION LIMITED CONSULTANT M/s :- ENGINEERS (NDIA LTD - (ELI TCONTRACTOR | M/s: CORRTECH INTFANATIONAL PVT.LTO - (CIPL) Contents Sr.No Description mn Page No. 1 Purpose T 3 2 Scope of Wark a 407 “3 Reference 3 + ___ @ Responsibility — a oo S| Methodolopy 5-7 6 Safely & Environment | 7 7 = ity Aessurance / Quality Control 7 aa | 8 Bocumentation 7 Inspection Test Plan ITP 1915, Inspection Report Li — OB PROCEDURE FOE PIPELINE DOCUMENT NO, PARKER INSTALLATION HPCL/EIL/ CIPL/PVPL/MI/IP 26 00Rat evans eee — =) | a PROJECT “TPALANPUR VADODARA PIPE LINE PROIECT -PART-A CLIENT Mis :- HINDUSTAN PETROLEUM CORPORATION LIMITED —(HPCL) CONSULTANT — M/s: ENGINEERS INDIA LTD - {ETL} CONTRACTOR M/s :- CORATECH INTERNATIONAL PVT.LTD. - (CIPL) 4. PURPOSE The pi ante’ the "DIA CORRTECH INTERNATICNAL PVT. LTD 20 SCOPE cline markers for the PART & Construction The scope cavers the supaly, fabrication and installation canetruction of 18” DIA PALANPLIE VADODARA PE LINE Work, by M/s. - CORRTECH INTERNAT:ONAL PVT. LTD. 3.0 REFERENCE Following documents in total ty or in part shal form the reference oorumens «Speci 0057 Rev de quid Hycrocarhons ane Other Licuas ASME tion for Fipgline Markers € + Pipeline Transportation Systems to Rat ads et Editon + APL-RP.1102 Recommended Practice for Marking Ligui! Petroleum p1peline facil «© Standard Spec'fication for Shop anc Field psinting -6-44-0004 * EL STD 7-71-9008 KM F STD. 7-74-0002 Tyo al ROW Boundary Marker STD 7-71-0010 Aeria, Marker STD 7-71-0011 Direction Marker SDT «© BLSID. 7-71 “0042 Pipeline Warning Sign 4 Navigab'e Wetenway Fipeline Crossing w:PROIECT PALANPUR VADODARA PIPE (INE PROJECT -PARTA CLIENT “nafs. - HINDUSTAN PETROLEUM CORPORATION LIMITED -(HPCL) CONSULTANT | M/s. ENGINEERS INDIA LTD (IL) CONTRACTOR M/s - CORATECH INTERNATIONAL PVT.LTD. - (CIPL} 40 RESPONSIBILITY Project Manager ent Construction Manager QAIQC Spead in-charge : GAIGE Engine: Store in-charge 108 PROCEDURE FOR PIPELINE. | MARKER INSTALLATION Shall revert to Project GAY Hea e W/ciPL/PVPL NGL TE Shell repo to Project Director ll provide all recessery resources to implemen: tvs procedure: Shall report to the Project Manager. Shall be vespunsible for overall implementation monitenng of construction and commissio Manager (Technically) & tively for the compliance of this Project manager (adminis: Shal be respon ure Shal be resporsible for overall contro! of QC activities and sub- contractors QC ect vties. implernentation cf QAM ard supervision and allocation of inspecton teams, develop inspection and test plens pr Shall report to QAVOC Spread n-charge, Shall ensure proper imple tior of this procedure, Shall checks and ve the pipeline marker fabrication & installation act ities Verifies and countersigns pipeline marker fabneation & installation report Shall report to the Resicent Gonstauction Manege Preparation of raceip: coos addrnssing specific is and charactenstics of each spreac Responsible for overal and for the implement supervises Ihe activity. Generates reports dunng the activity ana recorss data control and sefety managerient ‘on of work inst-uction ane Explains to tally foreman and ail ather persons involves in stores of the etal vane Saag— Saaae A ANGNIR. ae Seaitat SNH Mle MID SORRTECH | pRoWECT PALANPUR VABODARA PIPE LINE PROJFCT PART-A “curwr [M/s HINDUSTAN PETROLEUM CORPORATION LIMITED - (HCL) CONSULTANT — M/s: ENGINEERS INDIA LTD - (LIL) CONTRACTOR | M/s» CORRTECH INTERNATIONAL PVT.LTD. - (CIPL) HSE Officers Shall report to Project HSE Manager Implementation of all safety recuiremerts cir handling operation Ensunng that the communtcation system is working properly and thet emengency equipment is place £0 METHODOLOGY GIPL shall facate & install the pipeline markers as per ElL standard d-awings: The materials used ‘or fatrication shall be as per EI Specificatons. The location ot markers shal be ‘inelizes in consultation with EIL/ HPCL. Care shall be taken whie ¥ location, 1 avokd Ne Waficipersonne! hindrances. Detailec tayout for instalation of markers shall be prepared and finalized at site with cue consent of EIL/HPCL Marker location shown in route/Alignment sheet drawings shall be taken as guidance only and actual location of the markers shall be based cn the As ~ oulll hainage ane as directed by EIL/ HPCL. IPL shall prepare and submit the detei'ed ecneme for marker plates as applicable for ihe project te EIL for review and approval. On lperoval ofthe scheme by EL. CIPL shall febncate a sample matker for approval of EiL and upon approval of the same by FIL, CIPL shal ication of the markers Painting shal be in accordance with Cll > G-84.9004 and the scheme shell be sultabie Narmel Comosive fn he pipeline markers shall be installed as far as ) possible al locations such that it causes no hindrance fo resuat use of land oF to the traffic The mode of placement of different markers shell 9¢ as stipulated below 4A) Aerial Narkers Aerial markers shall be installed along the pipeline route in general at every § Km ntervals arc or at places specified by BIL) HPCL. EIL standarc Drawing shall be releeted for deteils. Refer Drawing Na 7-71-00" Rev 4 for cet hall indicate cumulative distance in km for the refer fy ElL If any pipeline waming sign falls in the range nae not be installed. Refer Drawing Ne. 7-71-0008 Rev 4 for ¢ 308 PROCEDURE TOR PIPELINE DOCUMENT NO. NWARKER INSTALLATION ~ HRCI ER SCIP /eVPL Na)PALANPUR VADODARA PIPE LINE PROJECT -PART-A CLIENT M/s:- HINDUSTAN PETROLEUM CORPONATION LIMITED — (wren) | CONSULTANT Mis ENGINEERS INDIA LTD - (EI (en) CONTRACTOR M/s CRRTECH INTERNATIONAL PVT.LTD. - (CPL) — | €) Pipeline Waring Signs Pipeline warring signs snail in general be ‘nsialied al «National and state highways crossings 2.No's min + Cther road crossings “No. mn 4 Rallway crossings 2.No's. min + Minor weter crossings (Less than 15 m wid!h) “Ne. min +) Minor water cmesings (Above 15 m width) 2.No's. min + Mawr water crossings ? min + Valve station 1 No min + And at any otter location 96 shown in the approves drawing or as cirected by EL /MPSL. Refer Drawing No-7-?1-00'? Rav 4 for cetails nce of the pipeline and display the The cipeline waning sign shal identify the exis Company name with emergency telephone num: D) ROU Boundary Markers tof Use boundary markers shalt be installed at every 266 m interval, as per 9, along the ontire pipeline route and also at the tuming points to maintain the continuity of the ROW limits. These shall be instalied or eithar side af the ripe ina alig Refer drawing no- 7-7 ment. 0099 Rey 4 for deta F) Direetion Markers Direction Markers. shal be ins: 6 Per pipeline during anna! traverse Qne directic int Refer drawing nu- 7-74-0011 Rev 4 for di ed fo identity the on marker significant Tur of the shal be installed aback Turning This wil be in AH | | 108 PROCEDURE FOR PPELINE | DOCUMENT NO. MARKER INSTALLAT ON HPCL/EWL/CIPL/PVPL/MIL/JP-26NERS SON MID ! eho rea PALANPUR VADODARA PIPE LINE PROHECT PART-& © | M/s: HINOUSTAN PETROLEUM: CORPORATION LIMITED = (HPCL’ “CONSULTANT M/s - ENGINEERS INDIA LID - (Ell) | CONTRACTOR M/s :- CORRTECH INTERNATIONAL PVT.LTD. - (CIPL] G) Special Markers ‘Special rarkers shall be installed where change in thic diameter and “ype of pige es uirecle /EIL It shall be epplicagie to other type of Markers except dary marker © relative distance between ‘he two does not excaed 106 t ig and stenciling for all the aforesaid shall be cone as indicated! in respective standarts All matenals for all corosive enviranm fof maker inclucing paints shall confi to normal nforming te ag por EIL standard spec nt ca 6.0 HEALTH, SAFETY AND ENVIRONMENT # CIPL shall ersure that the fabri + PPE Is a must in th's activity * Personnel araund the mai be cautious about overhead fall + During the movement of earth moving ecu pments the oprratar mus cautia tor must be an exnenenced persen. ¢ abjacts. blow horn to 1e Peonte Around © All Measuring & Test Equipments = All lifting devices & Tails used 5 competent authority. CIPL sha arrange Regular Too! Sox Meeting © CIPL shall arrange First Aid Box at site must be well maintained nal! be well mainteined and aporaves by & 7.0 QUALITY ASSURANCE / QUALITY CONTROL Quality Assurance will be maintained by systematic implementation of this procecure and generating necessary quality records 4.0 DOCUMENTATION ne Marker 17P 41918 F on Test Plan - installation n Revort Pin Ya aga aseon between the above provedure and pruect spechieation the late’ ut any prejudice te We terms and consfions of the pontract er gts JOB PROCEDURE FOR PIPELINE DOCUMENT NO. REV ee = Pape Tot MARKER INSTALLATION WPCL/ENL/CIPLIPVPL/ML/IP 26 og | PRP— or a ENCREERS i 2a Sin —— | ITP . INSTALLATION OF PIPELINE MARKERS Jroiecr SALANBUR VADODASA PIPELINE PROJECT: PART-8 cove. fans SEN M/s KINDUSTAN PETROLEUM CORPORATION TD. -(4°CL) - LT FAS NDA ETD) Joho ABE vr a1D. (IPL) Renords ta ba soe semny cosmacine Bh Submimoezat . Sumas 8 epueval two # poceiue we fw | Aopieved etre 2 |Anorovel of © Samate* markers including painting we oe Soren . SEC mahers a pes dang we . - : pp Ste anton snes an we 5 [Pre cating ot atta FOL founda mht wc s Pt worts shatters Sm natn a ores enon a - » a Ie rar | # lbinertuctup. fash aining § slang we s oa INsPceio s vLst oocuMENTS 4 ‘Review tes! end insuectian documents: we Wires ae 7 Rw” Review ot Contactar’ Gosursitaion ~~ $$ Suneitenen ‘We 100%. Sucanaion and Exar by Caarlor 4 spas Bon eeENCNEERS NDI RATED (ee = INSPECTION REPORT : INSTALLATION OF MARKER faa acs noone PRE PESTET PA Fett PE Jenene M/s MINDUSTAN PETROWNN CORPORATION ITO (MBCA) [in Ne Aan [CONSULTANT M/s ENGINEERS INOW@ LTD - (LL) — “Jaeport no. 2 [cONTRACTOR w/e CORTE INTERNATIONAL VT. LT “TOL bate aigmemt sect No a [section 4 re |Froe beater Conditions _ tre a wo gett Type ot Meter | Ne ot Markers Grtantaton memarts —1-____| Zummufati Prog Previous Progress Today's Progress PEL (SaNED lsianen naw anne oer loarePROJECT PALANPUR VADODARA PIPE LINE PROJECT PART-A.- [P CLIENT M/c :- HINDUSTAN PCTROLTUM CORPORATION LIMITED. - CONSULTANT : M/s: ENGINEERS INDIA LTD. - (EiL) CONTRACTOR I/s © CORRTECH INTERNATIONAL PVT UFO. (IPL) [ LOI NO.: 17000045-0Q-10129 DATED : 04.08.2017 | JOB NO.: A848 'JOB PROCEDURE FOR MAGNETIC CLEANING PIGGING-(MGP) PROCEDURE Na.: HPCL/EIL/CIPL/PVPL/ML/JP-27M/s CORATECM INTERNATIONA G CONTRACTOR [i Ms ATHENA POWER TECH LIP. | LOI NO ; 17000045-0Q-10129 DATED : 04.08.2017 | L JOB NO : A848 JOB PROCEDURE/WORK INSTRUCTION FOR MAGNETIC CLEANING PIGGING DOCUMENT NO: HPCL/EIL/CIPL/PVPL/ML/IP-27 | | DATE 10.11 2018) TE PROCEDUREFOR REY Tape tof NAGNETICC.EANING PIGGING [~~ HPEL/EIL/ciP.JevEL/MijIP-27 og] Paee tof?ee Oi PROWET [ :PALANPUR VADODARA PIPE LINE PROJECT PART-A CIENT Mis: CONSUITANT [i M/e = ENGINEERS INDIA (TO - (CiL) CONTRACTOR [oM/s; CORRTECH INTERNATIONAL PVT.LTD. -(CIPU ‘SGT PIGGING CONTRACTOR M/s: ATHLNA POWER TEC LL CONTENTS 1 _* we S.No. DESCRIPTION PAGE NC. 01, PURPOSE os | 02. | score 03 03. | OBIECTIVE 03 D4. REFERENCES OF CODES & DOCUMENT 03 OS. BRIEF DESCRIPTION oaoa “06, MSITE PREPARATION/BASIC REQUIREMENT FOR NGF 04 07. SEQUENCE OF OPERATION LAUNCHING OF MGP 35 08 SEQUENCE OF OPERATION RECEIVING OF MGP 0s 09. SPECITICATION OT MAGNCT PIG o8 _ 10, SCHMATCIE SKETCH CF MAGNET PIG oy 11, | SAFETY PRECAUTIONS DURING PIGGING o7 O72. | HEALTH, SATETY & ENVIRONMENT o7 13, DOCUMENTATION OO o7 INSPECTION TEST PLAN :- HPCL/EIL/CIPL/PUPL/ML/IT#-27 enclosed | INSPECTION REPORT :- EILSCIPL/PUPL/ML/IR-27 JOB PROCEDURE FOR DOCUMENT NO. MAGNETIC CLEANING FISGING HPCL/EIL/CIPL/PVPL) MifIP-27 EnclasedPROLECT EPALANPUR VADODARA PIPELINE PROJECT PART A Cant Iuiis - WINDUSTAN PE-ROLCUM CORPORATION UIMITEO CONSULTANT 2 NDA (To = (ELS CONTRACTOR TMS» CORRTECH INTERNATIONAL PYTATD. - ‘CIPU) Rijs ATHENA BOWER TECH LL. (ATPL Jeaning pipeing The puapose of this is te estab’sh Ing IMGP) of newly co stiucted pigelines ta “ertove the ferwus Vatoaare Pincline Provect (PAR~-A) af Wim Corporation Limited, Construction Work, @y Ws Corriech Intervationa! Pra This proced.re covers the vechnitel & general requirement and the apotication ct the Magnetic Clearing Piggine - (MGP) form et Despates terminal (9) at Palereur ang Varicus intermediate faclities suc’ Sectional ng valves {S¥iand intermediate Pig ra Pineline Proje 3.0 OBJECTIVE The objective of re presen: survey is of the pipeline and obt the recard of internal geometry In "As leie” conditia ofthe pipeline: ts therr‘ere required to run the megnetic cleaving pig and Mectronit Geomety Sg (EGP! entity, craracterize (S2ing and lacatice] and evaluate anv peometrical injuteus defee's that might have gol introduced during, lnsalation 40 REFERENCES OF CODE & DOCUMENT: ARGS 019-07-4126P-0001 | Specification for Magnetie Gaming & GP AP a404 is Jelding of Pipelines andi Related F aSWEB SLE [Pipeline transoertatlon Systeq for geld and Sullrer osiostD 141 Design, Construction and Inspection Regulremert ter Gross Country Uguide “i Hydrocarbons Pipelines. 5.0 BRIEF DESCRIPTION: aring the construction ef new ipetines, debris/tareign mateiial such as sand, stones, pieces. of metallic dust and stee! shets etc. wil invariably be le ov: insice the pipeline. All of tvs fore material chal have to be removed prior te launch cf Caliper | Liectronic Geometry For gooe Inspection ress ‘riporte at vat pipeline shell be free ftom all kind of foreign materia including the ferraus ders. Accordingly, after successful com pletion of the clezming gigs runs, Magnetic cleaning vig carviee gut in nipeling to remave the ferrous debs (Debs shoul not be more than S0 rams/kin) The Magretic Cleaning Pig is = 61.0 Pig Fitted with a number of powerful Permanent Magnets of suitzble sige ane strength, crcunéerentiatly on Its Sody. These Magnets are located an the Pig Body ir such fasnton thet they re ran iose provinvty to “he pite ire wal During Magnetic Clean og ging Operathay, the Waghets mounted on the Magriehiteaning Mig caoture 9) *he residual Sompgugdabrs fro: the pipeline anc carry along to the Recver Raneee eee | SaRETEEE ee meres {EFALANPUR VAGOOARA PIPE LINE PROJECT -PART-A IN PETROLEUM CORPORATION LIMITED -(HPCU) iota 110 — (Ch). EONTAACOF M/s CORRTECH INTERNATIONAL PUT LTD. - IPL SGT PIGSING CONTRACTOR [ M/s. ATHENA POWER TEC LAP. (ATPL) he amourt of debris rece'ved atte: the first -un of Magnetic Cleaning Fig is for @ repeat “un of the Magnetic Cleaning Pigging, The repeat runs ef Magnet ecuited h time the ferrous debvs “eceived if reeuced within etal ¢ of the Magnetic Cleaning Big are given senerately in the acta ree we may have Cleaning Pirging The 6.0 SITE PREPARATION/BASIC REQUIREMENTS FOR MAGNETIC CLEANING PIGGING The folicw ag site preparation basic M/s Covrtech Internationa Put. itd” ‘guirements shell h De arranged by the pizeline cort factor > Ay ity of at least 3 Nos. of Compressors. (2 working! 4 stand2v} cf suitable Capacty (>> 1290 €5M& pressure range ua ta -€ bet) on each -auncher Location, 5 Sermanent ov Temmmorary Launcher & Receiver of 4 suitable site anc Leneth {Straighe Barre! a 2000 mm long) can rected to the mala [ing > Tersperary Launcher wit a proper Door Closure, connections for compressor) Air Inlet [4 Nos, two near the closure and the twa on the reducer! packnes for Ine packing ard *he Bech Pressure % On the Launcher Berrel, 2Nos Dia 1” Tappirg with s terparery Hose Conrectier and a Ball valve {at ahovt 700) 300 mm distance from Launehe~ Door! Flange eré anc at about ang/S00 mes frors the reducer enc on the main pipeline] for pressure ecualseticn during } tne pa: 1065 0F pipe ine (Selienvatic drawing aitac hed) } Receive on the ether ene of the plpetine section shel. also have a nroner Door Cesure, i sitable connections fer the drain ang the vent-7 Nos. (Schematic crawing attee'ved! ¥ Both, the Launcher & the Receiver shall be fitted with she Pressice Gauge of 10 kg fen Pressure Range {callbvated et 2 time o7ly!, On the launcher barrel, tnere will be two pressure gauges wict wit be mounted ag under cistance of about : neta ___ BOCUMENT NO.—— _ 1 EON | copes | Crust, |: FALANPUN VADODARADIFELINE PROIECT PART. M/s. HINGUSTAN PETROLE ALIGN IF /s ENGINEERS (NoIa LTD (EID CONTRACTER [iw/s. CORRTECS INTERNATIONAL PVT OTD S67 PAGING CONTRACTOR | Mis ATHENA POWER TFC LIF (ATO) 7.0 SEQUENCE OF OPERATIONS CURING LAUNCHING A MAGNETIC CLEANING The various steps involved for the Tool Launch Preparation are as ender: The launcher ehall be Cearescurited and shall be made emety for cutting Magnetic vig The Launene! ac: ct the launche- is ther axered; the Magretic cig toe% rlacee insice and pushed adeouately te "each the tool at the reduce The pig rust be pushed in her such thet she ‘rent dives of the pig are pushed the launcher barrel Clese the Lawacher Una Flange propesty jose all the valves or vert cr drain connections 09 both eres ian Launcher & Receiver} Cpe gure ecualizing valve mounted on the ecualizatina nose/ aide conn ro the front & bach af the tavl pesition an the launcher barre. ace start the Compre: for pipeline packing Pack she f ne with alr pressure up to 1.0 kg/cm? (Io case of magnetic pig “un, the Ine jerking rev be increases’ or decteased based an site! p re Shut-off the comaresscr valve once the pressure in the pipeline is stebillzed at 10 xglem2, art Compressay Na. ? connected fe the .auncher Barve! at the beck of pig in order to sale bac pressure, Also, at the same time close the ecuel zation valve mounted an the hoses pipe eaual’zing the back pressure on che trot and backside of 109) Pig witl stars moving fravr the launcher immveeiately zfter the back pressure or the beck ef tool exceeds pipe'ine pressure Pig will tart moving frovr the launcher immediately efter the back pressure or the Sack of too! exceeds pipeline pressure. Ogen the vert valve an the receiver berrel slowly and a differentia! pressure cf 3 kgiem? should be va ntalned ng the pig ran, the alt “low will have to be contralied so that he velocity in the sange prox 03-2 mye (i-€ lenshr] The mavement cf pig can be tracked at seme ore: determine lacatior! iacvax.20 km. inteivel) on the entire route a7 sipebae 108 PRICED —nortiwent we, MAGNETIC CLEANING HPCLELCPL/PYP LP EOL hg PaRe Set 7MB ENCNRS oie TOKLMT | Eeeneen PALANFUR VASODARA PIPELINE PROJECT PART.A i Ms: HINDUSTAN PETROLEUM CORPORATION LIMITED - HPC] TEONsuLTANT M/s = ENGINEERS (NDIA LID - CONTRACTOR Mis CORRTECH INTERNATIONAL PYT.ATD, - (CIP) SET PIGGING CONTRACTOR | Mfx.- ATHENA POWER TECH LP. (A7PL) 7. SEQUENCE OF OPERATIONS DURING RECEIVING MAGNETIC CLEANING PIG The various steps Invalved far the Toa! Receiving Preparation are as under The moment slg reaches the receiver be-rel, ensure ks location using Pig Track ng device Only afer i is cerfirmed thet the Pig Sas reached sight inside the Receiver. ciose the a'r inlet Va've and ston Compressor Start de-presswizing tre aige!ine by opening vent valve 21 the Recewer or ava'lacie, at the other locations en the pipetine fnc'veing Launcher Once sresture is recuced to 2e°0, looser balts an the Kecewver Door Ir crde*to vert aut the trapoee 2 Omer the Recewe only after It Is conftemee’ that the trappec air fully ecvaped from the pipeline After Cpening the Receives doo", take out! removed the pig from the receiver bavel Shit the pig to cleer area In the vieinty te study its overal 7 and to assess the ariourt ot fe-reus cei rece ved. Collect a the ferrous debris from she miggyets mounted around the pig end weigh ir erder to assess rhe svitabilly cf piaeline w rt, tie permissbbie iim 1h case of ferrous de bis received is more, the re-run of the Magnetic Clearing Pig has ta be caer ot! until such time the ferrous eebr's Is “cCuced te requ red | le permissible limits of ferrous debris, clear the Pig and teansport i heck to a safe storage are Specification af Magnet Pig: net Cleaning pig consist of & Nos, of magnets (Permanent Magnet] equally buted and mounted on Pig body. ef cleaning pig siralt be used with BDI configuration (2 Guide dist wilh 4 sealing Mepnetic clearing 2g configured ina single module an¢ total length shell be (Equal to 1.SE] ard approximate weight cf too! shal be 95 Kes. Magnetic pig can abe to negatiete 1.50 Bends and can past sh-ough reduction Unt 20% of 1D wthout damaging cig end give Fach magnet SOCUMENT NO. iz, rod EPCL/EILICIPLIPVPLIMG ORTENCNFERS ROAM SREETERH [PALANPL VAGODARA PIPE LINE PROJECT -PART.& t/s HINGUSTAN PFFRDLEUM CORPORATION LIM'TED_(HPCi, CONSULTANT _ M/s | PNGINFERS INDIA TTD - (EIU CONTRACTOR, EM/s © CORRTECH INTERNATIONAL PUT.LID. - {PL} SGT RIGGING CONTRACTOR | = M/s:- ATHENA POWER TRCHLP. (ATPL) 7.4 Schematic sketch af Magnet ra Saf Precautions during Pigging SP Operation chal be instructes on possible dor 5. However the follovnng Points are ta be sper'ally pxnlained to all manorws Al) persona working 99 the vectee with pigging & with aressure air operation betore starting af Figgiag Onerat auncher /Recelver Closures ar Binds Fneure that 2ipeting ‘ompletely depreesurized before opening c af temporary hescers sure that al Iscieting Mainline Valves in the Pipeline, exept auncher isalating valve are completely aen before launch af Pgs ve that all By-pass tn lating Valve, (except at Launcher ixolating Valve) are in clased position 4, Ensure thet ali inescannectes with Pipeline are isolated te ovevent air / mediu te escaze outside the pipeline circuit sure the! suflcient area Is available for dispasal of Debris / Water received with Pig from the plneline 8.0 HEALTH, SAFETY & ENVIRONMENT = During MG? opera lon, special cave to be taken to avoid personal iniury + Machine operator invalwee shall be an experienced pe = tPF shal be ed in this activity = Only trained gersonne! ta be deployed for this activity + bl essuring & Test equiament vse shall e wel! a + Alling devices & Te ls used shall be woll maintained 3.0 DOCUMENTATION 0 ~_SESCRIFT DOCUNENT/FORMATNO. | REMARKS 1. | INSPECTION TEST PLAN- (TTF) HPCL/EILICIPL/PYPLINL/ITP-27 Enclosed | 2_ | inspeeriey aeronr (1) HPCL/EIL/CIPL /PVPL /MA in 27 Enclosed _| (Agus O10 UL Biron Nete In case on any confit between the above procedure ang polprt spnctficationkive later Rovio) shall govers, without any prejusice to the terms and condition af the Centract vay Ly MAGNE ATER iSave 76 CRAB IONS, ON) S24 tha 10m, Towne wer] on) von wea] IVERIN HoLeHOD TN THEN ANWATD DiLSNDY eenBig SHAUBEN 70 22ue237V| aaa aaa ef arm ran ang Prem) copeaig Busted waria =A sossaiewiwoo| [eel uote ‘Wales aouses) wera won| WoL WalnoD SmbSaa 155 ve wnswon} ana ang) Lo!or ae | INSPECTIN AND TEST PLAN : FOR MAGNETIC CLEANING PIGGING -(MGP) cor PAANDUE VADOOARAIPTLNE RORET_PaRToR Tremaine rha/ioryevesnajieay a leona Sones sano a - komnnor smmnom DTS ERT Tanna ee I _. ~ verve) erm een oe — ebm win ween ea 7 osm wreners epee Syme) wenn oe rgeorneano oe : : & centingot ante ~ | fw 7 won nvhiwes noe ewe | woe rena oe few mint neem > Powe fo om few musi we | fester ari te unaom ew" RUVIEW OF CONTRACTOR'S DOCIMINTATION 8) SURUELLANCE INSRrETION RY OMMERY EL eT 1a EXAMINATION BY CONTRACTOR ‘CHECKED AND VERIFIRD BY fs caTeL Si ‘ane = vayPROJECT [PPALANPUR VAGODARA PIPE LINE PROJECT PART-A_ [PVPL) CLIENT Is HINDUSTAN PETROLEUM CORPORATION LIMITED. CONSULTANT GINEERS INDIA LTD. - ¢E1L) CONTRACTOR CORRTECH INTERNATIONAL PVT.LTD - (CIFL) LOI NO.: 17000045-0Q-10129 DATED : 04.08.2017 JOB NO.: A848 1 _JOB PROCEDURE FOR ELECTRONIC GEOMETRIC PIGGING-(EGP) | PROCEDURE No.: HPCL/EIL/CIPL/PVPL/ML/JP-28LOLNO : 17000045-' 0a 10129 DATED | D: | JB NO: ABas fi JOB PROCEDURE/WORK INSTRUCTION FOR || ELECTRONIC GEOMETRIC PIGGING — HPL ETL Sues| eROIEC PALANPUR VADODARA FiPE CUERT ies CEONSULTANT NGINEERS INO ATO —(F'L) CONTRACTOR IMF CORRTHOM INTERNATIONA TTD. TPO SGT PIGGING CONTRACTOR | : Nis: ATHENA POWER TECH LL®.- (ATOLL INDEX/CONTENTS DESCRIPTION PAGENO PURPOSE a 03 03 REFERENCE OF CODE B DOCUMENT 03 PIPELINE SECTION DETAILS 08 PREREQUISITES 04 CAPER SURVEY DETAILED PROCEDURE INFORMATION RETRIEVAL _REPORTS TOF FEGLIPNENTS, TOOL & TACKLES SITE ORGANIZATION CHART CF TOW RESPONSIBILITY MATRIX SATETY PRECAUTIONS DURING CALIPER PIGGING _ DOCU ENTS/FORMATS __ANNEXURE 1 TOOL/DEFECT SIZING SPECIFICATION DATA SHEET Enclasee Enclased INSPFCTION FST PLAN HOCL/ENLJCISL/UBLIML//T P27 Frelaed LT INSPECTION REPORT SITE CHEKLIST TOR CALIPER SURVEY - HPCL/EIL/CIPL/PYPL/ML/ITP-28 | Enclosed PRELIMINARY REPORT. ~ HPCLIEIL/CIPL/PVPLIML/ITP-288 Enclosed DEFECT VERIFICATION SNEET___- HPCL/E\L/CIPL/PVPL/ML/ITP-286. Enclosed FIG TRACKING REPORT Enclosed TRACKING RI __- HPCLIENLYCIPLIPYPY iL Sy 108 PROSSER ELECTRONIC GEOMETRIC PICGING] Ree MD §SRRTESY Pewetteet, “ PALANPUR WADODARA PIPE LINE PROJEC M/s: HINDUSTAN PETROLEUM CORPOR) M/s ENGINEERS INDIA LTD (EI) - M/s CORRTECH INTFRNATIONAL PUTLTO_-(1PL) (GING CONTRACTOR |: M/s: ATHENA POWER TECH LLP. (ATPL) A, Caliper Pigging (Standard Geometry Pigging) 1.0 PURPOSE; leeivonie Geomet-y Pigeing 'scartied out ta accesé the interna: geameiry of the pipeline, The changes in the internal diamete’ of me pipeline C2usea ay overibes, Gems, changes in wall znickness, perislly closea velvet end the location of these defect are detected The measurement covers the entire 380 ciagrers of interna pipe wa! circumference 2.0 scorr: ig Procedure covers the work methodology for running Standard Geemettic Teal Mgging (SGI/CALIOER Pigeing) a aineline construction 9 . 3 Pipeline Project (PART A) of M/s: Hindustan, Posreleum Cotgoretion Listed. Construction Work, By M/s: Corrtech loternational Mt Utd 3.0 OBJECTIVE he objective nf the present sunvey is te clean “constructional etal dehrie’ of the pipeline and ntain the -ecard ot internal geometry in "As laid” condition of the pipeline. it is theretore required to run the cragnetic Vleaning pig and Electronic Georret'y Pig. (EGP! 30 a8 to identify, characterize (Sizing and, cation), and evaluate any geometrical injurious detects that might have got intraduced 4.0 REFERENCES OF CODE & DOCUMENT: A848-G20-02-42-E6P-0001 | Specification for Magnetic Cleaning & EGP Pi L104 “Standaré for Welding of Pipelines and Related Fae) lities ASME B 31.4 Pipeline Transportation System far Llavid anc Sullries Design, Construction and Inspection Recuiremert far Crass Country Liquids O81. $70 141 Hydrocarbons Pipelines 5.0 PIPELINE SECTION DETAILS Besription 1a Pipeline Sectors 128 Sineline Diaveter 18" (Shame Pipeline Grace (APISLGr.X-70 Romina’ Pioeltse Wali i Thickess (Minimum) Pipe'ine Wall Trick (Maximun) 2am & 874m, sai my > \ {4 _ f _ 105 PaciREMURE OR LT 0 iv _| Page No. [__necrsontc er DaeTam EH ina! aot 09—— oo =e Shea NERS ee eft NDIA MTA) PROJECT ‘CLIENT CONSULTANT ENGINEERS INDIA LTD ~ (F CONTRACTOR {vie CORRTECH INTERNATIONAL PYTATD. [GiPE) SGT PIGGING CONTRACTOR "ATHENA POWER TECH (LP. (ATPL) 6.0 PREREQUISITES Cal per (FOP! P geing shell be taken up after Hydra testing, Dewetering. Brush pIEgINg. Mapnet'c olgging and ie in ofthe Pyére test Sections ta the rreuired Calizer pigging sections The olpeline section shal be cspect Launcher, teeeiver ana other pineline features enc shell be carrie out prior to the survey ‘The Leuncher/Recelver snou'd be designed 10 atcommocate Standard Geometry Toe! - minimum length of roo! 's 3 m approximate. (Piease refer specification or catact ATPL) 7.0 CALIPER SURVEY The Calige’ (CGP! pigelng for the ebove section sha'l be nevtormec by using compressed air 3s medi with re nacking of alv et 4-45 bar aressure. Te enable launch Calpe: pig sultab'e launcher/receiver shall be provieed at site Refer attached SGT toc! specifications for the SGT Too! that shall be used for the survey. The Caliper Survey shall corsist of rurning ane Stancard Geometry Tao! (SGT) along the Pigging Sect’on Length as stated above The Standa-¢ Geometry Too! Pig corsists of Polyurethane Conical Cups mounted en front and rear of the tool. Finger assemblies (16 in nes.) Tcunted on SGT body. The finger assembly scans the entire egieet of the Pipeline for “reasuring the internal geometry af the Pipeline. Tre Angers mave due to change in internal geometry of the oipeline. The reverent of the finge's Is onical yt der through sensor Two Odometer whee's grovidec at the rear end ct the tool measures tne linear cistarce travellee by the tool The CPU onboard records the movement af the finge's and the linear movernert cf the tee! SGT oo! equipped with Battery pack at the front which has Lthium hatteres, The life of the Battery pack is 00 Hrs, (Exte ndedt un to 200 Hrs.) for this specific toa!, Additional battery packs may be 2eded it the sectional length is long and calculated travel time of the too exceeds the standa'd battery pack Me 5 Pig Track ng Trancmitter is housed at the ‘rant of the tool and Lses the other Battery source 18" Caliper tool fs capable of negotiating min'mum 30 bends ard can run in the min-mum bo aight pipe at 342 mm and minvrum bore in 3D herds of 380 mr Tre travel Velacity 0° che tool at Pye above pressure will be 1.0 S.C m/s and ths shal! be maintained by adjusting the backsressure ta 4~4.5 bar using 2 compressor 1200/950 CFM capacity, During (he ig wun zhe eressure is recorded atthe faunching and receiving location by using pressure 108 PROCEDURE FOR FLECTROWIC GFOMFTRIC PRGING| rit Re he eS eqneens | Oem. | SGT PIGGING CONTRACTOR | M/s lL. | PROLECT PALANPUR VADSOAWA PIPE UNE PROWCTPARTA CUNT mi JOLEUM CORPORATION LIMITED {HPCL) CONSULTANT M/s ENGINEERS INDIA LTE - (EIU) CONTRACTOR [EM/s : CORRTECH INTFRNAT!ONAL PVT.LTD. (CIPL) = ATHENA POWER TECH LLP. (ATPL) J 8,0 DETAILED PROCEDURE: 8.2 Pig Launching The $G7 too! shall be launched an satisfactacy tecords shown at site that the gauge Dlg un was satisfactory and the magnetic & Brush cleaning run iscomplete and satisfactory +The Celiner Piggiag shail be cetormed usirg compressed air a5 med'am with Prepack of airin ont ofthe pigto he é 4 Sher 4 Themain ine veive at the Launcher ene snow closed, *he launcher shall be cepressurized and shall be made empty for putting SGT too! 4 The closure door ofthe lauricher is then opened; the SGT too! plac adequately a reac the toa! at the recuce 4 The auncher closure door is zher close. Je means of vor unication, the technician af (he receiver end shall be infarmest 1 pig is ready zo be launched + The Pressure shall be balances between pipeline and avncher barrel across the Main ine valor with beie of preset balancing Ine 4 New themain ine valve atthe launcher is stowh enened. + Start the cempresser with connections at the back ofthe pig using Kicker line. The volume aed pressure behind the pig wil drive the pig frm tha faxcher inside and pushed 42 The launch of the pig frore the launcher tmarrel ig caoFieed by a alg Indicator indication cov wits the hela of the receiver of the APTL Track master taal 82 Pig Tracking Pig track’ng sha! be carried ou! during the SGT tea! tun by using Track master af minimum 5- 10%: tecvalt and sien at every possible location Pig trecker cers! plectromagne: of a transmitter and receiver. The transmitter is fitted in the pig. The transmitter gives « pulses, which are ceceived by the rece'ver Theve shall be two) ching Tean depioyec tor te taking of the pig tool 1 Receiver is used to track the Calive aig on the grounc, When the Caliper pig passes the First track point, the first recelver is shifted to the third track paint Similarly, wher the Caliper pig passes the second track point, the second receiver Is ch fred to the fourth track point The preceture thes repeated til the pig reaches the reraiving paint nts, the location of the stu the pig's stuck in between two tract these swe track aims with the receivers A pig s tracked by walking along The stuck pig ig then removed by cepressurizing/draining the pinetine, cutting the pineline section and re with a pre tested pine of reaured length. IF Fi cl with the same Sroresure J datas net ford satisfactory then a re iefore convnvesioniag, Stick Pig removal pro: Should the p'g pet stuck In the line then th 2 |activiies velated to retrieval ef the: TOs PROCEDURE FOR” ELECTRONIC GEOMETRIC PIEGINA (2eis ENGINES. anes) FOERTER Paar “GALANPUR VADODARA PIOF UNF PROIECT -PART-A “quer ifs HINDUSTAN PTROW ETM CORPORATION civtTEDAHPCL) “Consutta Dis ENGINEERS TSAO EH) [eotaacton Ser rigsine COMTRAGTON 8.3 Pig Rece'ving rece pt of Pigat the reueiving barrel [confirmation of the same is received by a pig Cetector at the vecening batrel c+ by checking the seme with the receiver {Track master] by plaving it an the receiver barrel) On receiat of confirmation of the SGT tot being insite the rece’ver barrel the main line valve ‘Toe receiver barrel is then de-pressurzed drained and the closure door Is egened anc the SCT tool ic ‘vedi. A ahotogreph of the pig as recelved is taker The date and time for the receipt of the SGT Too! s recerced in the sultabie format available with the Engineers and vaproguced in the jwellminary report. Sanvple formats are attached for reference 2.0 INFORMATION RETRIEVAL The data roliecter by the Si Fa ic retrinved hy downloading the data tea portable work statny by the echrican, Standare Geometry tool shou'd detect minimum 2% chenge af ramins! pipe dia. and acvsracy in detection of fengtt of defect should be © a ram the nearest permanent features ike valves, tees, hemvy {alizer pigsine will measure bend radias an6 hend angle from launcher to Receiver Complote data wil be detected! fom Launch: ta Recelver oicase rer attached Toe! Infarmatior far taal capabilities 10.0 REPORT ‘The reports shal include the aerameters of permanent olpeline features such as valves. hemwy wall pines, connection, Weiding nits Gite Weld & Tap oF etc 10.1 Pig Receiving The record ng of the SGT pig anslyzed for defects equal to & above 5% and recorded in approved forinat, oe a preliminary repert shal repar defects equal to & above 596 cf Internal Diameter and shall be furniched ovradiate'y after the ST pig wun withir 28 Hrs, 10.2 Final Report The Fina ceport shall neport detects above 2% of Inte-na’ Diemeter with detalied ana'ys's and allthe Features ac minimim as give in contract specification (please fing below table for the Feature! shall be fumished in one Hate and one $9"t oapy afler about 78 ["wenty Fight}working days by ATPL “peat ete] devia Site Minima ee TH BETS Out ef Rauneness, | ELECTRONIC GEOMETRIC PIGGING ZSaegin NMED | PALANPUR VADODARA PIPE LINE PROWFCT _CUENT, _ US : -BINDUSTAN PETROLEUM CORPORATION L INITED, “CONSULTANT PVE ENGINEERS IRDIALTD UF) “ONTRACTOR fe CORRTECH It ;ONAL PUT (avy ‘The Fins! repnrt wii refer to Cllant!s requicement It shall contain the following beecutwe Summary Geometry Summary Report Dert = Detect Verification Re Pipeline Suminanry Report Dert Nepth vs. Oktan Dert Orientation vs. 0 aol Velocity vs. Distance Graph Number of cvalities Orientatiant plot of al dents over the ful pipeline length vvvyyyeyy Confidentiality AYPL shall Kean the inspection report stretly confideatial following the inspection survey and under no circumstances wil make It avaliable toa third party without a prior written censent of CLIENT 12.0 UST OF LQUIPMENT. TOOLS & TACKLES 1S°CALIPER Tan 4 Nes Tools Boxes, Mobile Phones etc 7700 CFM Alrcompressor(s) 2 nos. (by CIP) Pressure Gauges ~ ? Nes. one ech an iauncher and recetver {By CFL] 17.0 SITE ORGANIZATION CHART OF ATPL. DOCUMENT NO Jeu Gri fowrjneijie-27Pest iw | Se :PALANFUR VADODARA PIPF LINE PROIFCT PART rotige for yaa __Man pawer &St1 tool to site ian Local tabor for barsel ope ratinn, too! handling and Arrangement of pre-caliper suvey meeting with Gent Running of tan), Tracking tacetions ete [paging & unloading oF all S67 Yan’ ane! algging equiptent’s Arranging 6f saork parti fram CIPTPEBST Pre packing of pipeline to 3-4 bar aressure before launching of caliper taol to ensure eerstat ve‘gcly oF SGT Toe! ansportation of APTI ew at site Propelling 9*SGT celige! Toe using required "a concitons i tre piseie & re! taining £9-0UR ut the olgring Operate . 8 Suiomission of Preliminary Gallaer survey repact with 43 Hours, after Completion ef job ‘Submission of ceteled Celiper suvwey Report within 28 cays after completion of job Re vur # equ red when rot meet speciteations. Documentation and Anal ce here teports ana photograzhs Verificaticn- ATPL shal provide cetals on dig o>. IPL te.carry out physical digging an _chees in Presence ef ATPLIHPCL | Safety Attachee WECM aT Page No Ls of os_ CONSULTANT M/s ENGINEERS INDIA LTD — (EL) CONTRACTOR EM/s - CORRTECH INTERNATIONAL PVT.LTD. Sar CENA COMTAACTOR | EM/e:- ATHENA ROWER TEC LLF (ATPL) T Sa NTE 3 Sats eNAIMID = = EBRNTESR | evertee,, ne porte es “FRORGT {PALANPUR VADODARA PIPELINE PRO.EGT PART-A CLIENT :Bi/s :- HINDUSTAN PFTROLEUM CORPORATION LIVITED (HPCU 44.0 SAFETY PRECAUTIONS DURING SGT PIGGING: + AY personal working for the Pigging operation shall be structed an possidir cangers connected with pigging by use pumps In addition, these instructions are to be spec! exolained ta al the manpower before starting of pigging Qveration Al personel shoule have complete PPE reauired for the job Safety Signs and tars to at process area. at beth stations It shall be ensured that the layicher / recciver barrels are completely d-sined betore ‘pening of launcher/receiver closures ar blindy of temmacrary heatlers, 1 shall be ensured that all (solating mainline valves in the pipeline are completely opened betere launch of pigs 1 stall be ensured that all by-pass lines et ‘soleting Valve, (excert at Launcrer ‘so'ating Valve) ate in closed position Il be ensuree that ali ines connected with pizrline are ‘soiated to prevent press alr/propelling media to escape autside the pipeline ¢ ruit |r shell be ensured that sufficient area is avaliable tor d'sposal ot debris) water received with fig from the pipeline DOCUMENTS/ FORMATS: eae S/eQuNaTS _ ANNEXURE 1: TOOL/DETECT SIZING SPECIFICATION DATA SHEET Enclosed STUCK on oink - a [L_ freiosed INSPECTION TEST PLAN & INSPECTION REPORT INSPECTION TEST PLAN | HPCL/EIL/GPL/PUBLINL/ITP-27 — frciosee | INSPECTION REPORT SITE CHOC st FOR CaLipeR SURVEY HPCL/FiE/ciPi/evPLMT 28 nase ORFLIMINARY REPORT HPCA/EIL/CIPLIFVEL/ MiyIRP 288 Tae OEFECT VERIFICATION SHEET HPCUEIL/ CIP PVPLIML/ITE-285 aN BIG TRACKING REPORT HBCL/EIL/CIPL/PUPL/NILJITP-2RC bp Nate : In case on any confliet between the above procedure and project spectficalaithe late/ shall govern, withovt any prejudice ta the terms and concitions of the contract wavemonk Of EX. syPook Hl ABUB - ae Yok 90: Revo we dow chad botedl Qupsel “_ BOCUMENT NO. REV Page No, HPCUFIYCIPL/PUPL MAL fF 27 90.ion —— T | es EO | Sess stile, nora FALANFUR WAGODARA PPE LIN PROMECT PART Ctuen [Eis HINDUSTAN PETROLEUM CORPORATION CONSULTANT M/s ENGINEERS INDIA LTO -(CiL) _ | conrkacran [M/s = conaTeCh INTFANATIONAL VETO. (EF I Ser GING CONTRACTOR M/E ATHENA POWER TECH Lp. [ATP SITE CHECKUST FOR SGT SURVEY [facva te Ree ER Teper Rey 09 bee Description of Checks ty) ite as per procedure 1p Crew are avallab jeatsce e #8 per oroet cauncher and Receiver Pressure Gauges oeding and Unioading of the ig Taal facility Lighting arrangement Operating Conditions of Pipeline {Pressure & Flow) Communication Network ccors [Required cepacity armani ching R Recciving Station person Tracing fear and pipeline ove Ween king coints identifed OSS wo tor+ “ite NKMO | SSeTSSA fae, TpRLANPUR VADODARA PIPE I Mis. HINDUSTAN PETROLEUM CORPORATION (ON UMITED (HPCL) [eonsuirant LM ENGINEERS INDIA LTD = (EI) CONTRACTOR M/s CORATECH INTERMATIONAL PVT LTD. {CIP} [Set piccine contaacron [_M/s)_ ATHENA POWER TECH u.- (ATPL) } - PRELIMINARY REPORT } Fara Na (APE a [sate orscnpTion Receive time ang Date Joo! Aun Time Average Speed of the S61 Taal Location Of Detect Gefert size Remarks THE DATA RECORDED ARE INTERPRETAPLE AND GOOD. "a2 [THERE ARE REDUCTIONS FOUND ABOVE 5% OF PIPE ID) | 92 _INERE Age OTHER DEFECTS NOTICED. ote: ee4o/t8 ane to bs ancioced to tls report 2 and 3 are “yes FINAL REPORT TO BF SUBMITTED RY REMARKS: AFFRCVED BY NAME, Pea aA Se oe a seuane SES a pate = eee A aye warseee hin [sive Hin OLEUM CORPORATION UM [eonsuirane Mis ENGINEERS NOIALTO -(@l) TRACTOR M/s” CORATECH INTERNATIONAL PVT.LTD. _{CIPL’ [SGTPIGGING CONTRACTOR M/s: - ATHENA POWER TECH LLP. (ATPL) DEFECT VERIFICATION SHEET [FormatNo._| :HPCL/EIL/OPL/PVPLIVL | Pipe Dia ‘2 _ Start Polat Chalnage a3 End Port Chanage 04 Total Length Type of Detect Size | Detoct Axial Location | Defect Radial Location, | The cancted Select has been verified after excavation and following ebservations have bees: made "Ivpe of Defect tect Site Defect AvisiLeeation Getect Radial i REMARKS: ATPL are | REVISED BY L PREPAIcuent (eONSuATANT CONTRACTOR CORRTECH INTERNATIONAL PVTLID. [SGT PIGGING CONTRACTOR TATEENS POWER TECH IIP,. (ATPL) BIG TRACKING REPORT WPCLIE/EIPL/OVPLMAjIR DRC ——~*ds Rep e: “ate: 18° Wain Line fo: Palanpur- Vadodara Pipeline Project Hinduster Petroieum Carporatlon tinited -(4PCL] Cortech Int. Private Lite. SGT Pigging contractor M/s.~ Athana PowatTach LLP .SR.NO. | DATE Time _ OPERATION PIG LOCATED AT CHSaar NTRS i Bales NAM CSRRTECH Bnlteen, TPAIANPURVADODARA PIPELINE PROJECT GutN) A/a :- HINDUSTAN PETRO\EUM CORPORATION LIMITED HBCU) ‘CONSULTANT rales ENGINFERS INIA TO (EL) conreaciea Liye congir ox ntemuaTionaL Pvr1TD. fer) SGT BIGGING CONTRACTOR M/s: ATHFIVR POWER TECH LAP.-(ATPL} INSPLCTIN AND TEST PLAN : FOR ELECTRONIC GEOMETRIC PIGGING (EGP) [it wo: HPCL/EN/OPLTPVEL/NL/ITPE “Date 102 2018 sun bowen Trapecion By Recoronta Be ity Deserption HTT ted) Faves No. Calioration of EGP Tool W__ Cakbration Aepor Submission ofTestCer.Of R ‘est Cet. OF Pig EG? Tool | Manufacture Ensuring Commnnscatioa RN System Caliper Survey w w Too] Run hing Check of EG w el Loading af Siandard Geometric RM. w Report Detect Venification Final Report W— Witness R ~ Review Docume: A= Approval RM -- Random Perfor AME SIGRATION IsiGNATURE inate£GP Calibration Test Report ICETTFICATION NUMaRR — P2p-$G7001-F27029-ATH scmer Narve lustan Peirc 6ur1 corpordtion inte] Reietivee ia Standard Geemetn 601 Bae Tsai (Asser 8" TOO! ‘Serial Number "oo . ‘Dela Loggerfirmware 26.1 D0 Meter Test Cdeneterieee [wentiradvave 49en Shem Page Lot?Calliper Sensor Test simulation result Caliper sensor tested with ppiying height of precefined value in mm using verneer tool tor Getlecticn on each sensor atry Outfiut of eech sensar arm of calliper toal using PET utility software recorded and reported in below g ver table TT "so! | NeghtActlied Revortec (im) Position rr en] ax tL HCL oo PREPARED BY REVIEWED BY WATNESSED BY | WATNESSED BY TARE Vetal Patel “DESIGNATION | Onerations Manager ‘DRE SENATURT LL Page 2of2pipslines2data Note Al of the folowing epecitcations ave eta ‘00! gpacieattons ent ba wehanced and iliore to nveat clon! roqulrarierts ar rt P2D components ‘pone demands mam nore cn 1183, agh 20% Bare Ping | ineine anvrorment qu, Gas, Mutienass [ Nami tener can [pie a | coming Peee 0.00 Bar, oon re gina osc [ove oneters 2 |wa Jers eeremanosianse, | \onm ole Depenge af un euaaon ate mole eee IncLaee ae Fou Peon i Data 3¥o ma, Mons Comme ar, Aber. AEE: Ak Pe Ae(1224 708778 Fae LAIO77C TONSA wee ltneszbaeadron i ELECTRONIC GEOMETRIC TOOL LO | Weight after a ike ZO) Namber o” Modules oPtonteand length of rol Slgle Medale, = 32 "Principle of operation. 7 | Hall eee: 40° | Capebilty of inepectiag Manitzum leagth insinge | 150 Kme Ln. ee == O Pressure age Temperate range Tere Bevery hte OO EO Tayi deicating P9h dem VESNO Accunacy fi denth sizing for aeat ae ~~ | toa” Sbeed rape fr daa pene i ms 180 | Numnbero! sensors - 16 Ruinders 120 | Frequency er distance of sampling 1009 sanvples ra pebility te tdentify Following as = minimum | Bu Incividual girth weld YES po — 132 | Dentend Ovaliy YES 133) QuteP roundness is na ves of any partially closea valve YES 40 | Minirium % of TD thet the EGP pig pass without 254 oF | Ing pig and pipe 50" Apal&i Circumferential accuiacy of locating defect 1% Rom Nearest Feature fom seference riackesfo peline feative | lo Degee 60 | “Aociracy 9F meesiroment for depth of avality rere) ‘7D | Bend radius the too! able tn newntiate | wD a #0 Schersatie suetch encloacd indivalng sonhiguaton | Ves (Annexe 1) [TOD | Any ater real specific ifiernetion2.0 PROFORMA FUR MAGNET CLEANING & ES FORM A PROFORMA FOR MAGNET CL FANING MiG DETAILS DIAMETER OF at ahhh nl MAGNET BOX, stato cD 19¢FORN B PROFORMA FOS ELECTRONIC GEOMETRY PIG QE TAILS SIAME TER OF EGP TT oe oe eNO] Description Pudiles detats a1 YesNO 1 26 kgs - {2 lumber ales. ander tn 1 Nos. & Lengih 1370 mire a RR ccs [G0 Bapaniivatinapasing Maxmurtengminange TORTS [oe Tabet oo ange conngurston eae = aR feo [Tewpe OF ieee 70 Gi [Po [Canabiny ofteecne dee SiS 2.0 Roounaey fer decth sane for cent _ Tie a ee OD 100 ‘Speed range for data generation howe [ito [hurberofsensos SSCSS*«*i ~ [ooo ZO, Frequency or distance of samolin free iseniy by olow"g aba ninirurh mt ith weld YES [ee [ont ena vty ves [33 Gutatemoness Te Vavesoreryparisiycosedvave ES co Minirum% of Dthalthe GR gignasswathout PO camacivo na endnne 760 Arial Croumierertia, acwurasy of locating Atal 70mm, 4 celect rem releresce markerfppelivateature —crcurveren: [160 [Accuracy of measurement‘ordestctovay Pe $70 Band eahie he too! able io nayatiate | Schematic sketch encloee? incieatng configuraion Arnenaire 4 | Ary othor fool specie -fermation (2 Odametic asseriaiy? distance meas."ementCORRTECH | UPROIECT |: PALANPUR VADODARA PIPE LINE PROJECT FARI-4.. (PYPL) | CLIENT M/s: - HINDUSTAN PETROLEUM CORPORATION LIMITED, - (HECL) | (CONSULTANT: M/s:- ENGINEERS INDIA LTE. -{EIL) | CONTRACTOR |: M/s: CORRTECH INTERNATIONAL PVT.LTL ) JOB NOQ.: A848 _ __ a | ' JOB PROCEDURE FOR BENTONITE FILLING | PROCEDURE No.: HPCL/EIL/CIPL/PVPL/ML/JP-29Pt ENGINEERS INDIA LTD. (EiL) ifs +- CORRTECH INTERNATIONAL PVT.LTD. - {CIPL] LOL NO ; 17000045-0Q-10129 DATED : 04.08.2017 JOB NO: A848 JOB PROCEDURE FOR BENTONITE FILLING DOCUMENT NO: HPCL/EIL/CIPL/PVPL/ML/JP-29 [os -as0n38— JOB PROCEDURE FOR BENTOWITE FILLING |