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SERVICE MANUAL<br />

<strong>MIRAGE</strong><br />

MANUAL/MOTORIZED<br />

RV<br />

STANDARD/AUTO-RETRACT/DIRECT RESPONSE<br />

These instructions apply to all models listed. Details and procedures unique to a specific<br />

model are labeled appropriately.<br />

TABLE OF CONTENTS<br />

Product Overview .......................................................................................................................... 1<br />

Mirage Patio Awning Specifications ........................................................................................................ 1<br />

Canopy Replacement .................................................................................................................... 2<br />

Spring Arm Replacement .............................................................................................................. 3<br />

Replacing the Arm .................................................................................................................................. 3<br />

To Replace the Lead Rail Connector: ................................................................................................. 4<br />

To Replace the Case Arm Support ..................................................................................................... 4<br />

Motor Replacement ....................................................................................................................... 5<br />

Hand Crank Replacement ............................................................................................................. 6<br />

Diagnostics/Troubleshooting ....................................................................................................... 7<br />

Common Operation Items ................................................................................................................... 7<br />

System Tests .......................................................................................................................................... 8<br />

Standard Electronics w/ Optional Auto-Retract ................................................................................... 8<br />

Direct Response w/ DKS Style Switch Panel ...................................................................................... 8<br />

Testing the Key FOB ........................................................................................................................... 9<br />

Electrical ...................................................................................................................................... 14<br />

Wiring Harness – Optional Light & Speaker End Caps ........................................................................ 15<br />

Wiring Diagram - Direct Connect (No Relay Control Box) .................................................................... 15<br />

Wiring Diagram –Switches w/ Relay Control Box - Previous ................................................................ 16<br />

Wiring Diagram –Switches w/ Relay Control Box - Current .................................................................. 17<br />

Wiring Diagram – Standard Electronics w/ Optional Auto Retract ........................................................ 18<br />

Wiring Diagram – Direct Response Electronics .................................................................................... 19<br />

Wiring Diagram – Direct Response Winnebago ................................................................................... 20<br />

Control Board Replacement - Direct Response .................................................................................... 21<br />

Sensor Replacement for Direct Response ........................................................................................... 22<br />

Installing the Vertical Mount Bracket ................................................................................................. 22<br />

Installing a New Sensor .................................................................................................................... 22<br />

Optional Manual Bypass Switch – Direct Response ............................................................................. 23<br />

Standard Service Procedures .................................................................................................... 24<br />

Manual Override (motorized versions only) .......................................................................................... 24<br />

Adjusting the Pitch ................................................................................................................................ 24<br />

Setting the Motor Limits ........................................................................................................................ 25<br />

Adjusting the OUT Limit Switch ......................................................................................................... 25<br />

Adjusting the IN Limit Switch ............................................................................................................. 25<br />

Setting the Wind Speed Sensitivity (standard electronics) ................................................................... 26<br />

Programming the Remote (standard electronics w/ optional remote) ................................................... 26<br />

Programming the Remote Receiver (Direct Response) ....................................................................... 27<br />

Operational Notes: ............................................................................................................................ 27<br />

Standard Maintenance ................................................................................................................ 28<br />

Part Number Listing .................................................................................................................... 29<br />

Part Number Configuration ................................................................................................................... 29<br />

Illustrated Parts List .............................................................................................................................. 30<br />

052979-301r6 Printed in USA December, 2011


PROPRIETARY STATEMENT<br />

The Mirage Patio Awning is a product <strong>of</strong> <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong>, located in Broomfield, <strong>Colorado</strong>, USA. The<br />

information contained in or disclosed in this document is considered proprietary to <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong>.<br />

Every effort has been made to ensure that the information presented in the document is accurate and<br />

complete. However, <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> assumes no liability for errors or for any damages that result<br />

from the use <strong>of</strong> this document.<br />

The information contained in this manual pertains to the current configuration <strong>of</strong> the models listed on the<br />

title page. Earlier model configurations may differ from the information given. <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,<br />

without prior notice.<br />

<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> agrees to allow the reproduction <strong>of</strong> this document for use with <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

products only. Any other reproduction or translation <strong>of</strong> this document in whole or part is strictly prohibited<br />

without prior written approval from <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong>.<br />

SAFETY INFORMATION<br />

WARNING<br />

A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH , IF NOT AVOIDED, COULD RESULT IN<br />

DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.<br />

CAUTION<br />

A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE<br />

PERSONAL INJURY AND/OR PROPERTY DAMAGE. IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.<br />

NOTE: A note indicates further information about a product, part, or step.<br />

Tip:<br />

A tip provides helpful suggestions.<br />

Safety Notes:<br />

Always disconnect battery or power source before working on or around the electrical system.<br />

Always wear appropriate safety equipment (i.e. goggles).<br />

Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.<br />

When using fasteners, use care to not over tighten. S<strong>of</strong>t materials such as fiberglass and aluminum<br />

can be "stripped out" and lose the ability to grip.<br />

Reference Publications located @ www.carefree<strong>of</strong>colorado.com:'<br />

052979-003 Mirage Installation Manual<br />

052979-201 Mirage, Manual and Motorized, Owner's Manual<br />

052979-211 Mirage, Direct Response, Owner's Manual<br />

052979-301 Mirage Service Manual<br />

<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> 2145 W. 6 th Avenue Broomfield, CO 80020<br />

a Scott Fetzer company<br />

303-469-3324 ♦ www.carefree<strong>of</strong>colorado.com


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

PRODUCT OVERVIEW<br />

The Mirage Patio Awning <strong>of</strong>fers the coach owner an awning system that provides as much or as little shade<br />

as required. The canopies are housed in an aluminum case that easily blends in with the coach side wall.<br />

The canopy is made from acrylic fabric.<br />

Each unit is equipped with lateral support arms that are the strongest available on the market. No vertical<br />

arms interfere with coach sidewalls or equipment that may be mounted on the sidewalls or sidewall<br />

graphics. These arms can also be adjusted to vary the canopy pitch up to 2 feet (it is strongly<br />

recommended that service and adjustments be performed by trained technicians).<br />

Units may be ordered with manual crank or motorized.<br />

Three electronic control systems are available. The standard motorized version provides the user with two interior<br />

switches; one for power on/<strong>of</strong>f and one for awning positioning. The optional auto-retract system can automatically<br />

retract the awning during windy conditions and uses the classic anemometer. An optional RF remote control is<br />

available with the auto-retract system.<br />

The unique and innovative Direct Response 110V electronic control system provides controls for standard<br />

extend/retract functions with interior pushbuttons. At the master control panel the auto-retract system can be<br />

engaged to automatically retract the awning in windy conditions. Sensitivity can be set to respond to a variety <strong>of</strong><br />

wind speed conditions. An RF remote is standard with the Direct Response system.<br />

<strong>MIRAGE</strong> PATIO AWNING SPECIFICATIONS<br />

LENGTHS:<br />

EXTENSION:<br />

14’ – 22’ (in 1 foot increments)<br />

10’ (standard)<br />

LEAD RAIL DROP @ MAXIMUM EXTENSION: 12" @ Minimum Pitch 36" @ Maximum Pitch<br />

COLORS AVAILABLE: Case: Standard: White; Optional: Black, Champagne, Pewter<br />

Fabric: Wooven Acrylic Fabric refer to order form for available colors<br />

ROLLER POSITION ACTUATION AND CONTROL<br />

Power: Lateral Arm Spring<br />

Minimum Tension: Open<br />

Position Control: Manual Crank roll out/in<br />

Motorized roll out/in w/ manual override (does not have manual crank)<br />

MOTOR SPECIFICATIONS:<br />

Available in LH or RH configurations<br />

Type: Tubular Motor Speed: 14 RPM<br />

Power: 120V, 60HZ, 2.5A Cycle: 40 Sec ON / 1 Min OFF<br />

Torque: 60 nm<br />

APPROXIMATE WEIGHT (LBS.)<br />

Awning Length Weight Dim B Awning Length Weight Dim B Awning Length Weight Dim B<br />

12 134 6.5in 15 160 11.25in 19 194 17in<br />

13 143 16 169 20 203<br />

14 152 17 177 21 211<br />

18 186 22 220<br />

A (Awning Length)<br />

5.57"<br />

Back Plate (Awning Case)<br />

1 1/4"<br />

3" (ref)<br />

Mounting Plate (ref)<br />

8"<br />

6 3/8"<br />

B<br />

Lateral Arm Mount (ref)<br />

Figure 1. General Description - Mirage Patio Awning.<br />

B<br />

<strong>MIRAGE</strong>007a<br />

052979-301r6 1


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

CANOPY REPLACEMENT<br />

During the following instructions, use the manual override procedure on page 24 to open and close the awning.<br />

Case End Plate<br />

Phillips Head<br />

Outer Spring Arms<br />

Screw<br />

Idler (ref)<br />

Rubber Well<br />

Nut<br />

Canopy<br />

Firmly Tie<br />

Elbows Together<br />

DETAIL A<br />

Socket Head<br />

Screw (2)<br />

End Cap<br />

Lead Rail End Plate<br />

Lead Rail<br />

DETAIL B<br />

DETAIL C<br />

Mirage038<br />

1. Disconnect power to the awnings.<br />

2. Open the awning several inches to expose the arm elbows.<br />

3. (refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows <strong>of</strong> the outer spring arms together, do not<br />

use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.<br />

CAUTION<br />

FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY<br />

EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.<br />

4. Remove the fabric retainer screws in the leading rail and set aside.<br />

5. (refer to Detail B) Remove the phillips head screw and rubber well nut from the top <strong>of</strong> the case and the<br />

(2) socket head screws that attach the end cap from the inside <strong>of</strong> the awning case.<br />

6. Use the manual override (refer to page 24) to unroll the canopy until the slot in the tube is aligned with<br />

the awning case opening.<br />

7. Remove the end plate from the lead rail assembly.<br />

8. Remove the end plate from the awning case.<br />

NOTE: It will be necessary to firmly support the roller tube and keep it from coming out <strong>of</strong> the<br />

case.<br />

9. (refer to Detail C) From the idler end <strong>of</strong> the rollbar, simultaneously slide the old canopy out <strong>of</strong> the roller<br />

tube and lead rail.<br />

10. Inspect the slots in the roller tube and lead rail. Clean and deburr as required. Lightly spraying the<br />

inside <strong>of</strong> the slot with a dry silicone lubricant will aid in sliding the new fabric in.<br />

11. Slide the new canopy into the lead rail and roller. Both edges must be done at the same time. Orient<br />

the fabric so that the large polycord goes into the lead rail, the smaller polycord goes into the roller<br />

tube. The hem should be on the down side.<br />

12. Center the canopy into the slots <strong>of</strong> the rollbar and lead rail.<br />

13. Remove any support material from the rollbar and install the case and lead rail end plates.<br />

14. Use the manual override to roll the canopy onto the rollbar, the material rolls under the roller tube. Ensure<br />

the fabric rolls evenly onto the rollbar without wrinkling or folding.<br />

15. Once the fabric is snugly rolled up, remove the rope used to tie the arms together.<br />

16. Restore power to the awning.<br />

17. Extend and retract the awning several times. This will allow the canopy to self-center.<br />

NOTE: It may be necessary to adjust the motor limits. Refer to page 25.<br />

18. Install the fabric retainer screws in the lead rail.<br />

19. Install the end cap.<br />

2 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

SPRING ARM REPLACEMENT<br />

CAUTION THE SPRING ARM IS UNDER TENSION TO OPEN. USE EXTREME CARE TO FIRMLY HOLD THE<br />

SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE<br />

ARM. SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.<br />

REPLACING THE ARM<br />

The following procedure requires two people.<br />

1. Open the awning to the maximum extension or as<br />

wide as possible. This is to minimize the spring<br />

tension in the arms during this procedure.<br />

2. Disconnect power to the awning.<br />

3. Use a scaffold, ladder or other means to firmly<br />

support the lead rail.<br />

4. For arms with the sensor cable mounted, carefully<br />

remove the sensor cable from the wire channel on<br />

top <strong>of</strong> the arm. Use care to not bend, break or<br />

compromise the cable.<br />

5. (refer to Detail A) At the lead rail, remove the M12-<br />

1.25 lock washer and nut from the arm and lead rail<br />

connector.<br />

6. Slightly loosen the 6mm adjustment screw. DO NOT<br />

loosen the outer set screw.<br />

7. Firmly grasp the spring arm and slide the lead rail<br />

arm knuckle out <strong>of</strong> the lead rail connector. Allow the<br />

arm to extend to its maximum length outside the<br />

lead rail. Have a second person hold or otherwise<br />

support the unattached end.<br />

8. (refer to Detail B) Inside the case, remove the M12-<br />

1.25 x 25 bolt and washer from the side <strong>of</strong> the arm<br />

support. Remove the M12-1.25 x 40 bolt, washer<br />

and saddle from the front <strong>of</strong> the support.<br />

9. Slightly loosen the 6mm locking screw.<br />

Case Arm Knuckle<br />

Arm Support<br />

M12-1.25 x 40<br />

Bolt & Washer<br />

Detail B (Case)<br />

M12-1.25 x 25<br />

Bolt & Washer<br />

6mm Locking Screw<br />

Saddle<br />

Mirage037<br />

10. Firmly grasp the spring arm and slide the case arm knuckle out <strong>of</strong> the arm support. Set the old arm aside.<br />

11. If the arm has wire channel mounted for the sensor cable, carefully remove the channel from the arm to<br />

reuse on the new arm.<br />

12. On the replacement arm assembly, remove the lead rail connector and arm support bracket from the<br />

arm knuckles.<br />

NOTE: The lead rail connector and arm support bracket are included in case there is damage to the<br />

existing brackets. If there is no damage, it is not necessary to replace them with the arm.<br />

13. If replacing the lead rail connector or case arm support, go to page 4 then return to step 14.<br />

14. Using two people firmly hold the new arm assembly and remove the shipping ties. Allow the arm to<br />

slowly open to its maximum extension.<br />

CAUTION<br />

WHEN THE ARM IS CLOSED, IT CAN OPEN WITH SIGNIFICANT FORCE. USE CARE WHEN OPENING THE ARM.<br />

Tip: Use a floor or ground cover and place one knuckle and arm half on the ground. Have one person<br />

firmly hold the arm half on the ground while the second person carefully opens the other arm half.<br />

A<br />

B<br />

Lead Rail Connector<br />

6mm Adjustment Screw<br />

M12-1.25<br />

Rail Knuckle<br />

Washer & Nut<br />

Detail A (Lead Rail)<br />

052979-301r6 3


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

15. Lift the arm assembly into position.<br />

16. (refer to Detail B) Slide the case arm knuckle into the support inside the case and secure with 1 each<br />

M12-1.25 x 25 bolt and washer and 1 each M12-1.25 x 40 bolt, washer and saddle. Do not tighten at<br />

this time.<br />

17. (refer to Detail A) Insert the lead rail arm knuckle into the lead rail connector and secure with 1 each<br />

M12-1.25 bolt, washer and nut. Do not tighten at this time.<br />

18. If the sensor cable is routed on the replacement arm:<br />

a. Attach a piece <strong>of</strong> wire channel to the top <strong>of</strong> each section <strong>of</strong> the arm. If using new channel, cut<br />

each piece slightly shorter than the arm extrusion. Attach the channel using double sided tape.<br />

b. Route the cable through the wire channel. At the arm joints, arch the cable slightly to avoid<br />

binding. Do not twist the cable.<br />

Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then insert<br />

the cable. Do this for the entire length <strong>of</strong> the channel until the cable is fully inserted.<br />

19. Adjust the arm pitch as required. Follow the procedure for pitch adjustment on page 24.<br />

20. Extend and retract the awning several times. This will allow the canopy to self-center.<br />

NOTE: It may be necessary to adjust the motor limits. Refer to page 25.<br />

To Replace the Lead Rail Connector:<br />

1. Remove the lead rail end plate.<br />

2. Carefully mark the location <strong>of</strong> the existing connector.<br />

3. Loosen the 6mm securing screw and slide the existing connector from the lead rail. This is the outer<br />

hex screw.<br />

4. Insert the new connector assembly into the lead rail and position at the marks made previously.<br />

5. Tighten the outer 6mm securing screw.<br />

6. Attach the lead rail end plate.<br />

To Replace the Case Arm Support<br />

1. Carefully mark the location <strong>of</strong> the existing support.<br />

2. Remove the end cap if installed.<br />

3. Remove the end plate.<br />

For the idler side, slide the end plate <strong>of</strong>f <strong>of</strong> the roller tube idler and set aside. (Refer to details on page 2.)<br />

For the motor side, Support the roller tube and carefully pull the motor and end plate out 3"-4".<br />

(Refer to details on page 5.)<br />

CAUTIONS<br />

WHEN PULLING THE MOTOR OUT OF THE CASE, THE SERVICING TECHNICIAN MUST USE CARE TO NOT<br />

BREAK OR DAMAGE THE MOTOR CABLES.<br />

WHEN PULLING THE MOTOR, DO NOT LET THE ROLLBAR COME OUT MORE THAN 1"; OTHERWISE THE<br />

ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE. IF THIS OCCURS, REINSERT THE<br />

IDLER INTO THE ENDPLATE BEFORE CONTINUING (REFER TO ILLUSTRATION UNDER CANOPY<br />

REPLACEMENT ON PAGE 2 FOR IDLER DESCRIPTION).<br />

4. Loosen the clamping screws on the support and slide the old support out <strong>of</strong> the case.<br />

5. Insert the new support assembly into the case and position at the marks made previously.<br />

6. Tighten the clamping screws.<br />

7. For an idler side replacement. Reinstall the end plate. Ensure that the idler pin <strong>of</strong> the roller tube is<br />

properly seated.<br />

8. For a motor side replacement. Press the motor back into the rollbar. Ensure that the idler pin <strong>of</strong> the<br />

roller tube is properly seated on the opposite side. Reattach the end plate to the case.<br />

9. Reinstall the end caps if previously installed.<br />

10. Return to step 14 on the previous page.<br />

4 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

MOTOR REPLACEMENT<br />

During the following instructions, use the manual override procedure on page 24 to open and close the awning.<br />

Outer Spring Arms<br />

Firmly Tie<br />

Elbows Together<br />

DETAIL A<br />

Phillips Head<br />

Screw<br />

Rubber Well<br />

Nut<br />

Socket Head<br />

Screw (2)<br />

End Cap<br />

Roll Bar (ref)<br />

Drive Gear (ref)<br />

Motor<br />

Crown (ref)<br />

Case End Plate<br />

DETAIL B<br />

DETAIL C<br />

Mirage039<br />

1. Disconnect power to the awning.<br />

2. Open the awning several inches to expose the arm elbows.<br />

3. (refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows <strong>of</strong> the outer spring arms together, do not<br />

use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.<br />

CAUTION<br />

FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY<br />

EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.<br />

4. (refer to Detail B) Remove the phillips head screw and rubber well nut from the top <strong>of</strong> the case and the<br />

(2) socket head screws that attach the end cap from the inside <strong>of</strong> the awning case.<br />

NOTE: It will be necessary to firmly support the roller tube to keep it from coming out <strong>of</strong> the<br />

case.<br />

5. (refer to Detail C) Remove the attaching screws then pull the end plate and motor partially out from the<br />

awning case.<br />

<br />

CAUTIONS<br />

WHEN PULLING THE MOTOR OUT OF THE CASE, THE SERVICING TECHNICIAN MUST USE CARE TO NOT<br />

BREAK OR DAMAGE THE MOTOR CABLES.<br />

WHEN PULLING THE MOTOR, DO NOT LET THE ROLLBAR COME OUT MORE THAN 1"; OTHERWISE THE<br />

ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE. IF THIS OCCURS, REINSERT THE<br />

IDLER INTO THE ENDPLATE BEFORE CONTINUING (REFER TO ILLUSTRATION UNDER CANOPY<br />

REPLACEMENT ON PAGE 2 FOR IDLER DESCRIPTION).<br />

6. Disconnect the motor wires from inside the coach and pull out or clip the motor wires. If cutting the<br />

motor wires be sure to leave enough wire that can be stripped and spliced.<br />

7. Pull the motor out <strong>of</strong> the roller tube and remove the attaching screws holding the motor to the end plate.<br />

Make note <strong>of</strong> the motor orientation on the end plate. Do not discard the hardware.<br />

8. Remove the drive gear and crown from the old motor and install on the new motor.<br />

9. Attach the new motor to the end plate paying attention to match the orientation from the old motor.<br />

10. Slide the new motor assembly into the roller tube. Ensure that the motor drive gear and crown are<br />

properly seated inside the roller tube.<br />

11. Route the new motor wire into the coach and attach (refer to wiring diagrams on pages 15 - 19 for the<br />

appropriate control system) or if the wires were cut, splice the new wires to the existing wires. Ensure<br />

that the wire colors match (i.e. red to red and black to black). All wiring must conform to NEC<br />

(National Electrical Code) and local codes.<br />

12. Attach the end plate to the case.<br />

13. Remove the roller tube support.<br />

14. To test, restore power then extend and retract the awning.<br />

15. It will be necessary to adjust the motor limits. Refer to page 25.<br />

16. After completing the adjustments, install the end cap.<br />

052979-301r6 5


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

HAND CRANK REPLACEMENT<br />

NOTE: Replacement crank assemblies have a shorter extension shaft. The eyelet does not extend<br />

below the case. If replacing an original crank, it is also necessary to replace the crank<br />

handle (crank handle p/n R001564).<br />

Spring Arms<br />

1/4-20 x 1 SHC Screw<br />

Spacer Attach (qty: 2)<br />

4.2 x 25mm PPH Screw<br />

Endplate Attach (qty: 3)<br />

6.1 x 50mm SHC Screw<br />

Crank Attach (qty: 2)<br />

#10 x 1 PTH Screw<br />

and Well Nut<br />

Firmly Tie<br />

Elbows Together<br />

DETAIL A<br />

#8 x 1 SHC Screw<br />

Spacer Endcap Attach (qty: 2)<br />

Crank DETAIL B<br />

Mirage050<br />

1. Open the awning 12" inches to expose the arm elbows.<br />

2. (refer to Detail A) Using a minimum 1/2" rope, firmly tie the elbows <strong>of</strong> the outer spring arms together, do not<br />

use bungee cords. When tying the rope, use a non-slip knot such as a square knot or equivalent.<br />

CAUTION<br />

FAILURE TO SECURE THE LEAD RAIL AS DESCRIBED WILL ALLOW THE SPRING ARMS TO UNEXPECTANTLY<br />

EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING.<br />

3. (refer to Detail B) Remove the phillips head screw and rubber well nut from the top <strong>of</strong> the case and<br />

the (2) socket head screws that attach the end cap from the inside <strong>of</strong> the awning case.<br />

NOTE: It will be necessary to support the roller tube to keep it from coming out <strong>of</strong> the case. A rag<br />

can be stuffed between the tube and case to temporarily hold the roller tube in place.<br />

4. Remove the attaching screws then pull the end plate and hand crank out from the awning case and<br />

roller tube.<br />

CAUTION<br />

WHEN REMOVING THE CRANK, DO NOT LET THE ROLLER TUBE COME OUT MORE THAN 1"; OTHERWISE, THE<br />

ROLLBAR IDLER WILL DISENGAGE FROM THE OPPOSITE END PLATE. IF THIS OCCURS, REINSERT THE IDLER INTO<br />

THE ENDPLATE BEFORE CONTINUING (REFER TO ILLUSTRATION ON PAGE 2 FOR IDLER DESCRIPTION).<br />

5. Remove the screws holding the spacer to the end plate. Set parts aside and save.<br />

6. Remove the screws holding the crank to the spacer. Note the hole position and orientation <strong>of</strong> the<br />

parts. Set parts aside and save.<br />

7. Attach the new crank to the spacer using the screws removed previously.<br />

8. Attach the spacer to the end plate paying attention to match the orientation.<br />

9. Calibrate the hand crank.<br />

For LH cranks:<br />

a) Twist the eyelet clockwise until it stops.<br />

a)<br />

b) Twist the eyelet counterclockwise 4 turns plus (+) 4.5 turns for every 6" b)<br />

the awning was opened in step 1. (see sample below).<br />

Left Hand Crank<br />

For RH cranks:<br />

a) Twist the eyelet counterclockwise until it stops.<br />

b) Twist the eyelet clockwise 4 turns plus (+) 4.5 turns for every 6" the<br />

<br />

awning was opened in step 1. (see sample below).<br />

a)<br />

Sample <strong>of</strong> calculating turns: If awning was opened 12" in step one then the<br />

b)<br />

number <strong>of</strong> turns would be 4 + (2 x 4.5) = 13.<br />

10. Attach the end plate to the case.<br />

11. Remove the roller tube support.<br />

12. Install the end cap.<br />

Right Hand Crank<br />

Mirage051<br />

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<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

DIAGNOSTICS/TROUBLESHOOTING<br />

The following procedures are intended to aid the service technician to logically resolve operational issues with the<br />

Mirage installation. These procedures do not address conditions that may arise with the basic awning installation.<br />

When procedures are system specific, the four electrical systems are designated as:<br />

System #1, Direct Connect (No Relay Box) Reference Wiring Diagram - page 15<br />

System #2, Switches w/ Relay Control Box Reference Wiring Diagram - page 16<br />

System #3, Standard Electronics w/ Optional Auto-Retract Reference Wiring Diagram - page 18<br />

System #4, Direct Response Electronics Reference Wiring Diagram - page 19<br />

System #4, Direct Response Electronics, Winnebago Reference Wiring Diagram - page 20<br />

Common Operation Items<br />

1. For Direct Response: If the optional ignition lockout is installed, the system will disable the extend function<br />

while the vehicle ignition key is in the ON position. Operation will return to normal when the key is OFF.<br />

WARNING<br />

ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES.<br />

Procedures in this section:<br />

Page<br />

COMMON OPERATION ITEMS ..................................................................................................................... 7<br />

SYSTEM TESTS ........................................................................................................................................ 8<br />

STANDARD ELECTRONICS W/ OPTIONAL AUTO-RETRACT ............................................................... 8<br />

TESTING THE REMOTE ................................................................................................................... 8<br />

DIRECT RESPONSE ....................................................................................................................... 8<br />

TESTING THE KEY FOB ................................................................................................................. 9<br />

D01 THE AWNING DOES NOT OPERATE .......................................................................................... 10<br />

D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS ...................................... 11<br />

D03A AWNING DOES NOT AUTO-RETRACT IN WIND (STANDARD ELECTRONICS) ................................. 12<br />

D03B AWNING DOES NOT AUTO-RETRACT IN WIND (DIRECT RESPONSE) ........................................... 12<br />

D04A REMOTE DOES NOT OPERATE (STANDARD ELECTRONICS W/ OPTIONAL REMOTE) .................... 13<br />

D04B REMOTE DOES NOT OPERATE (DIRECT RESPONSE) ................................................................ 13<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

SYSTEM TESTS<br />

Standard Electronics w/ Optional Auto-Retract<br />

1. Provide 110VAC and 12DC power to the awning system.<br />

2. At the switch panel, turn the POWER SWITCH to "ON".<br />

3. Press the button to extend the awning. The awning will continue to the maximum extension.<br />

4. Pressing the button again will stop the awning.<br />

5. Press the button a third time and the awning will retract.<br />

6. Set the WIND SPEED switch to 12 mph. Refer to Setting the Wind Speed Sensitivity on page 26.<br />

7. Extend the awning using the PATIO switch.<br />

8. Spin the anemometer. The awning should retract automatically to the closed position.<br />

NOTE: Do not hit the anemometer to spin. Using compressed air provides a constant pressure<br />

source and the output can be regulated to test the various sensitivity settings. DO NOT<br />

position the nozzle closer than 10 inches from the cups.<br />

9. Repeat steps 7 and 8 two (2) more times with the Wind Speed switch set to a medium value and then<br />

to higher value.<br />

10. Repeat steps 7 through 8 with the Power switch set to OFF. The awning should not move.<br />

If the awning does not operate as described:<br />

If the awning extends, reverse the red and black motor wires. Refer to the wiring diagram.<br />

<br />

<br />

If the awning does not stop at maximum extend or retract, it may be necessary to adjust the "in" and/or<br />

"out" limit switches. Refer to page 25.<br />

If the awning does not operate, check the wiring and power according to the wiring diagram.<br />

TESTING THE REMOTE<br />

1. Turn the power switch to "ON".<br />

2. On the remote, press and release the down arrow. The awning should extend.<br />

3. Press and release the stop (center) button. The awning should stop.<br />

4. Press and release the up arrow. The awning should retract and stop automatically when fully closed.<br />

If the awning does not operate as described:<br />

If the awning moves in a direction opposite than described; in the control box, reverse the red and black<br />

wires from the motor.<br />

If the awning does not operate using the remote; program the remote following the directions on page 26.<br />

Direct Response w/ DKS Style Switch Panel<br />

When 110VAC power is removed from the system, the controller DOES NOT retain previous positioning<br />

information. When power is restored, positioning information is updated when the first function is initiated.<br />

The function LEDs (extend, retract and stop) perform a dual function. When the button is pressed, the LED<br />

illuminates. The LED stays illuminated during the selected operation and after the awning has fully extended or<br />

retracted. This provides an indicator <strong>of</strong> the awning position. When the stop button is pressed, the LED will<br />

illuminate and stay on until a function is pressed. If on, it indicates that the awning is partially extended/retracted.<br />

All function buttons are press ON/press OFF. The auto-functions will continue until the awning is fully<br />

extended/retracted or when the stop button is pressed.<br />

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<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

1. While observing the control panel, have a second person initiate 110VAC power to the coach and<br />

awning system. The following should occur:<br />

1.1 The Auto-Retract and Wind Speed LEDs should illuminate briefly then extinguish.<br />

1.2 The Power ON/OFF and function/position LEDs will briefly illuminate.<br />

1.3 The system then goes to the default settings: The POWER “ON”, AUTO-RETRact “ON” and MEDIUM<br />

Wind Speed LED will be on.<br />

NOTE: The function/position LEDs (extend, stop and retract) will not be illuminated. During<br />

power up the controller does not retain position information. The controller is<br />

updated with the first function used.<br />

2. Press the POWER “OFF”. ALL LEDs should extinguish. The POWER ON/OFF button disables all functions<br />

including Auto-Retract and the optional RF remote if installed. It does not disconnect the 110VAC power.<br />

3. Press the POWER “ON”. Press the EXTEND button, the LED should illuminate while the awning extends and<br />

stay on after the awning auto-stops. Observe the awning, it should fully extend. The system performs an<br />

auto-tension action when the awning is fully extended. The awning rolls in reverse to tension the fabric. The<br />

auto-tension feature works only with the extend function when the awning is fully extended or the stop button<br />

is pushed while extending.<br />

4. After the awning is fully extended, press the RETRACT button, the EXTEND LED should extinguish and<br />

the Retract LED should illuminate while the awning is retracting. Press the STOP button.<br />

5. When the STOP button is pressed, the awning will stop, the RETRACT LED should extinguish and the<br />

STOP LED should illuminate.<br />

6. Press the RETRACT button, allow the awning to retract fully, the Retract LED will illuminate and stay lit.<br />

7. Press the AUTO-RETRACT OFF. The AUTO-RETRACT and WIND SPEED LEDs should go out.<br />

8. Press the AUTO-RETRACT ON. Press each Wind Speed button and confirm that the LEDs illuminate.<br />

9. Test the Auto-Retract function:<br />

9.1 Fully extend the awning.<br />

9.2 With the AUTO-RETRACT ON, set the WIND SPEED to the lowest setting.<br />

9.3 Create a firm but gentle rocking motion with the leading edge <strong>of</strong> the awning. The awning should retract<br />

after 2-3 seconds <strong>of</strong> the motion.<br />

10. If the optional Ignition Sensor is installed:<br />

10.1 Partially retract the awning.<br />

10.2 Turn the ignition key ON.<br />

10.3 Press the EXTEND button. The LED should flash for 2 seconds then shut <strong>of</strong>f and the previous<br />

function LED will come back on.<br />

Testing the Key FOB<br />

1. Ensure that the system is OFF at the switch panel.<br />

2. Press each button on the Key FOB. The awning should not move.<br />

3. Turn the system on.<br />

4. Press and release the EXTEND button. The awning should extend automatically.<br />

5. Press and release the RETRACT button on the Key FOB. The awning should retract automatically.<br />

6. While the awning is retracting, press and release the STOP button on the Key FOB. The awning<br />

should stop when the button is pushed.<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

In the charts below, YES is a positive response to the test; NO is a negative response.<br />

D01 THE AWNING DOES NOT OPERATE<br />

A Confirm 110VAC power to control box.<br />

1. Shut <strong>of</strong>f power source.<br />

2. Open control box.<br />

3. On some early units a fuse is installed on the circuit<br />

board (if installed). Check that fuses on circuit boards<br />

are intact.<br />

4. Check that 110VAC connections are correct and secure.<br />

Refer to correct system schematic.<br />

B Confirm awning motor is functioning<br />

1 1.1 With power <strong>of</strong>f, disconnect motor wires and AC<br />

power in from switches (system #1) or control box.<br />

1.2 Connect awning motor directly to 110VAC power<br />

source.<br />

Motor White to Neutral (White) <strong>of</strong> AC cord<br />

Motor Green to Ground (Green) <strong>of</strong> AC cord<br />

Motor Red & Black are Motor Direction Control –<br />

connect Red to AC Hot (Black).<br />

1.3 While observing awning, briefly apply power.<br />

1.4 Disconnect power and attach other motor direction<br />

control wire (Black) to AC Hot (Black).<br />

1.5 While observing awning, briefly apply power.<br />

1.6 Does awning move when power is applied<br />

Note: If the awning runs but does not extend or retract<br />

completely, it may be necessary to adjust the motor<br />

limits (refer to page 25).<br />

C<br />

2 Test continuity and connections <strong>of</strong> motor wire between<br />

control box and junction box.<br />

Test Control Switches (Systems #1, 2, 3 Only)<br />

This test requires the use <strong>of</strong> a continuity tester.<br />

1. Disconnect wires from switch to be tested.<br />

2. Attach the first probe to the common (center) terminal; attach<br />

the second probe to the second terminal.<br />

3. With switch in neutral or <strong>of</strong>f position, does meter indicate an<br />

open circuit<br />

4. Activate switch, does meter indicate a closed circuit<br />

5. For double direction switches, move the second probe to the<br />

third terminal and repeat step 4.<br />

YES<br />

NO<br />

Power is present; go to test B<br />

Check vehicle circuits and fuses.<br />

Repair as required and retest<br />

YES Awning motor is good, control circuit<br />

is defective – test and repair<br />

For System #1, 2, 3 – Go to Step C<br />

For System #4 – Go to Step D<br />

NO Go to step B-2<br />

YES<br />

NO<br />

Continuity is good, motor is<br />

defective – replace<br />

Repair wire as required and retest<br />

YES Switches are good, control box is<br />

defective – replace<br />

NOTE: Relay box for system #2<br />

is no longer available. It will be<br />

necessary to replace with system<br />

#3 control box and switches.<br />

Follow the diagram on page 18.<br />

NO If answer to any <strong>of</strong> question (3 – 5)<br />

is no, switch is defective – replace.<br />

D01 Continued on next page<br />

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<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

D01 THE AWNING DOES NOT OPERATE<br />

(continued from previous page)<br />

D Test Key pad (System #4 – Direct Response Only)<br />

1 Confirm 110VAC power to control box<br />

1.1 Shut <strong>of</strong>f power source.<br />

1.2 Open control box.<br />

1.3 On some early units a fuse is installed on the circuit<br />

board. Check that fuses on circuit boards are<br />

intact.<br />

1.4 Check that 110VAC connections and splices to<br />

board is correct and secure. Refer to system<br />

schematic.<br />

1.5 While observing the circuit boards, have power<br />

restored. The LEDs on the boards should blink red<br />

then green.<br />

2 Press the "Power On" button on the touch-pad. The<br />

"Power On" LED should illuminate.<br />

3 Check the cable between the switch and control box.<br />

As a continuity check, Pin 1 <strong>of</strong> connector 1 goes to Pin<br />

1 <strong>of</strong> connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3<br />

and pin 4 goes to pin 4.<br />

4 Check the function <strong>of</strong> the Key pad<br />

4.1 On the control board, locate the terminal strip next<br />

to the phone cord connectors.<br />

4.2 Insert 3 wires into the terminals shown below<br />

4.3 While observing the awning, short the wire ends<br />

between the Common and Extend terminals.<br />

Does the awning move<br />

4.4 Short the wire ends between the Common and<br />

Retract terminals. Does the awning move<br />

YES<br />

NO<br />

Power is present; go to test B<br />

Check vehicle circuits and fuses.<br />

Repair as required and retest<br />

YES Power is on, go to step D-4<br />

NO LED does not illuminate, go to step<br />

D-3<br />

YES Continuity OK; go to step D-4<br />

NO Replace cable and retest<br />

YES<br />

NO<br />

Control Board is good, Key pad is<br />

defective - replace<br />

Control Board is defective – replace<br />

control box.<br />

Retract<br />

Extend<br />

Common<br />

<strong>MIRAGE</strong>040<br />

D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS<br />

This condition generally occurs during new installations or when major components have been replaced.<br />

A Does Awning operate in reverse <strong>of</strong> the switch plate labeling YES Motor wires from awning are<br />

(i.e. extends when retract is pushed)<br />

reversed - locate motor wires in the<br />

control box, reverse the red and<br />

black wires.<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

D03A AWNING DOES NOT AUTO-RETRACT IN WIND (STANDARD ELECTRONICS)<br />

NOTE: For standard electronics with the optional auto-retract anemometer; the auto-retract system is always on.<br />

Confirm that the sensitivity is set correctly (if set on highest level, system may appear not to function). Setting the<br />

sensitivity is in the Owner's manual and on page 26.<br />

A<br />

B<br />

Confirm that the retract function works using the PATIO<br />

switch<br />

YES<br />

NO<br />

Function works using the switch; go to<br />

test B<br />

Function does not work with switch; go<br />

to procedure D01<br />

Test Anemometer<br />

1 Do the anemometer cups spin freely YES Go to step B2<br />

NO Anemometer defective - replace<br />

2 Test signal from anemometer:<br />

YES Control Box is defective - replace<br />

2.1 Remove anemometer wires from control box;<br />

NO The circuit stays open or stays closed;<br />

2.2 Place continuity tester between anemometer<br />

go to step B3<br />

wires;<br />

2.3 Have a helper slowly turn the anemometer:<br />

Does the circuit open and close It should open<br />

and close once for every revolution.<br />

3 Test the wire continuity between the control box and the YES Continuity OK; replace anemometer<br />

anemometer.<br />

NO Repair or Replace wires as required<br />

D03B AWNING DOES NOT AUTO-RETRACT IN WIND (DIRECT RESPONSE)<br />

A<br />

Press the power on button then press the auto-retract button.<br />

Does the auto-retract LED flash<br />

YES<br />

NO<br />

The flashing LED indicates that the<br />

sensor has been disengaged or<br />

otherwise disabled. Go to step C.<br />

Function does not work with switch;<br />

go to procedure D01<br />

B Confirm that the retract function works using the push buttons. YES Function works using the switch; go<br />

to test C<br />

NO Function does not work with switch;<br />

go to procedure D01<br />

C Test Motion Sensor<br />

1 Confirm cable is plugged into connector on box marked YES Go to step 2<br />

“Shaker”<br />

NO Correct as required and test.<br />

2 2.1 Unplug sensor from control box.<br />

2.2 Connect a second sensor into control box.<br />

2.3 Set the control switches for the auto retract function<br />

2.4 Hold the second sensor horizontally and gently move<br />

up and down.<br />

YES<br />

NO<br />

Awning retracts; original sensor<br />

defective - replace<br />

Awning does not retract; control box<br />

defective - replace<br />

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<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

D04A REMOTE DOES NOT OPERATE (STANDARD ELECTRONICS W/ OPTIONAL REMOTE)<br />

1 Confirm normal operation with switches If system does not operate, go to test<br />

D01<br />

2 Confirm batteries in remote are good. Pressing any<br />

Replace as needed<br />

button on the remote will illuminate the LED indicator on<br />

the remote<br />

4 Confirm that the receiver is programmed for the remote -- Refer to “Programming the remote on<br />

page 26 and retest. If system does<br />

not work; go to step 4<br />

5 Program a second remote and test YES 2 nd remote works. 1 st remote is<br />

defective.<br />

NO 2 nd remote does not work; control box<br />

receiver is defective - replace<br />

D04B REMOTE DOES NOT OPERATE (DIRECT RESPONSE)<br />

1 Confirm normal operation with touch pad If system does not operate, go to test<br />

D01<br />

2 Check the cable between the RR24 and control box. As a<br />

continuity check, Pin 1 <strong>of</strong> connector 1 goes to Pin 1 <strong>of</strong><br />

connector 2; pin 2 goes to pin 2; pin 3 goes to pin 3 and pin 4<br />

goes to pin 4.<br />

YES<br />

NO<br />

Cable is OK. Confirm that cable is<br />

securely plugged in; go to step 4<br />

Repair or Replace cable as required.<br />

Cable must be plugged into the "BUS" port <strong>of</strong> controller #1.<br />

3 Confirm that the RR24 is programmed for the Remote -- Refer to “Programming the Receiver”<br />

on page 27 and retest. If system<br />

does not work; go to step 5<br />

4 Program a second remote and test YES 2 nd Key FOB works. Replace battery<br />

in 1 st Key FOB and retest, if no<br />

response, 1 st Key FOB is defective.<br />

NO 2 nd remote does not work; go to step 6<br />

5 Replace the Receiver and test.<br />

YES System works OK. 1 st receiver is<br />

(it will be necessary to program receiver for remote)<br />

defective<br />

NO System does not work. Reinstall 1 st<br />

receiver; go to step 7<br />

6 Replace control box --<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

ELECTRICAL<br />

IMPORTANT NOTICES:<br />

Failure to follow the wiring instructions in this publication may void the motor warranty.<br />

All wiring must conform to NEC (National Electrical Code) and local codes.<br />

DO NOT wire two or more motors to one switch—No parallel wiring.<br />

<br />

The SO cable from the 110VAC awning motor can only pass directly through a wall, it can not be<br />

laid up in the wall and must be connected to NM wire or individual wires in conduit no more than<br />

6 inches past the point <strong>of</strong> entry.<br />

For 110VAC installations, enclosed junction boxes are required for all wire splices and direct<br />

connection switch installations. Boxes are required in conformance with prevailing<br />

construction codes. The servicing technician or installer is required to furnish the flush<br />

mounted, UL approved electrical duplex boxes where required.<br />

The 110V electronic control system provides the user with simple pushbutton controls for the awnings<br />

installed. Four configurations are available:<br />

WARNING<br />

ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL<br />

WIRING AND COMPONENTS.<br />

1) Direct Connect (reference as system #1). 110VAC is routed directly through the switches to the awning<br />

motor.<br />

System includes: 1 power switch and 1 patio (extend/retract) switch.<br />

This system is no longer <strong>of</strong>fered.<br />

2) Optional Relay Box (reference as system #2). 110VAC power is controlled by a relay control box. The<br />

switches use a 12VDC signal to control the relays. Switch installation is simplified; the switches do not<br />

require a duplex box.<br />

System includes: 1 power switch, 1 patio (extend/retract) switch and 1 relay control box.<br />

This system is no longer <strong>of</strong>fered.<br />

3) Standard Electronics w/ Optional Auto-Retract (reference as system #3). The optional auto-retract<br />

system detects adverse wind conditions and retracts the awning. Sensitivity is set by the user.<br />

Standard system includes: 1 power switch, 1 patio (extend/retract) switch, 1 control box<br />

An optional anemometer is available for the auto-retract system; and<br />

An optional remote control is available.<br />

4) Direct Response (reference as system #4). The 110V electronic control system provides the user with<br />

simple pushbutton controls for the awning. The Direct Response electronic system is a premier autoretract<br />

system that detects motion from adverse wind conditions and retracts the awning. Sensitivity<br />

is set by the user<br />

System includes: Control box, Master control panel (w/ pushbutton awning control and windspeed<br />

sensitivity setting), motion sensor.<br />

An optional RF remote control is available with the Direct Response system.<br />

An optional ignition lockout is available.<br />

The switches use a 5VDC signal to operate the control box; thus eliminating the need for a junction<br />

box for the control panel.<br />

Components are connected using terminated cables. Terminated cable is 4-wire RJ11 terminated<br />

phone cord (straight, no twist). This does not include 110VAC power in or awning motor power.<br />

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<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

WIRING HARNESS – OPTIONAL LIGHT & SPEAKER END CAPS<br />

(THIS SYSTEM IS NO LONGER AVAILABLE)<br />

+12VDC<br />

Stereo<br />

Consult Stereo Manual<br />

for Speaker Connections<br />

Shielded Outdoor Speaker Grade Wire<br />

16 AWG UL Listed<br />

Outdoor Grade Wire 16 AWG UL Listed<br />

Idler Side<br />

Motor Side<br />

Mirage041<br />

WIRING DIAGRAM - DIRECT CONNECT (NO RELAY CONTROL BOX)<br />

SYSTEM #1 (THIS SYSTEM IS NO LONGER AVAILABLE)<br />

To 110VAC<br />

2 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

Green<br />

White<br />

Black<br />

1<br />

3<br />

5<br />

7<br />

Power<br />

Switch<br />

2<br />

4<br />

6<br />

8<br />

1<br />

3<br />

5<br />

7<br />

Patio<br />

Switch<br />

Green<br />

White<br />

Black<br />

Red<br />

2<br />

4<br />

6<br />

8<br />

3 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

UL Approved Junction Box<br />

Install per Construction Code<br />

Installer Furnished<br />

A<br />

Green<br />

White<br />

Black<br />

Red<br />

Red<br />

Black<br />

1<br />

3<br />

5<br />

7<br />

From<br />

Motor<br />

2<br />

4<br />

6<br />

8<br />

Patio<br />

Switch<br />

Detail A<br />

For LH Configuration<br />

Reverse Red & Black Wires<br />

on Switch Terminals 1 & 7<br />

<strong>MIRAGE</strong>015<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

WIRING DIAGRAM –SWITCHES W/ RELAY CONTROL BOX - PREVIOUS<br />

SYSTEM #2 - The current configuration <strong>of</strong> this switch configuration has been updated to use<br />

R019468-006 switch kit. For switch replacement use R019468-006 kit and the wiring diagram on the<br />

next page.<br />

1<br />

3<br />

5<br />

7<br />

Power<br />

Switch<br />

2<br />

4<br />

6<br />

8<br />

1<br />

3<br />

5<br />

7<br />

2<br />

4<br />

6<br />

8<br />

Patio<br />

Switch<br />

1 2 3 4 5 6 7 8 9 10<br />

+12VDC<br />

A<br />

Black<br />

Red<br />

Detail A<br />

For LH Configuration<br />

Reverse Red & Black Wires<br />

on T erminals 4 & 5<br />

1 2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9 10<br />

From<br />

Motor<br />

Red<br />

Black<br />

Green<br />

White<br />

12VDC<br />

Ground<br />

Red<br />

Black<br />

Green<br />

White<br />

3 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

Black<br />

White<br />

Ground<br />

T o<br />

110 V A C<br />

2 Conductor<br />

14 A WG NM Wir e<br />

w/ Ground<br />

<strong>MIRAGE</strong>016<br />

FROM TO (RH CONFIGURATION) TO (LH CONFIGURATION)<br />

Patio Switch Terminal 1 Control Box Terminal 1 Control Box Terminal 1<br />

Terminal 7 Terminal 2 Terminal 2<br />

Power Switch Terminal 6 Patio Switch Terminal 3 Patio Switch Terminal 3<br />

Terminal 8 12VDC Power Source 12VDC Power Source<br />

Motor Red Control Box Terminal 4 Control Box Terminal 5<br />

Black Terminal 5 Terminal 4<br />

Ground Terminal 6 Terminal 6<br />

White Terminal 8 Terminal 8<br />

AC Power<br />

Source<br />

Ground Control Box Terminal 7 Control Box Terminal 7<br />

White Terminal 9 Terminal 9<br />

Black Terminal 10 Terminal 10<br />

16 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

WIRING DIAGRAM –SWITCHES W/ RELAY CONTROL BOX - CURRENT<br />

SYSTEM #2<br />

+12VDC<br />

Extend/Retract<br />

Rear View<br />

<strong>of</strong> Switch<br />

On/Off<br />

1 2 3 4 5 6 7 8 9 10<br />

Black<br />

Red<br />

A<br />

Detail A<br />

For LH Configuration<br />

Reverse Red & Black Wires<br />

on Terminals 4 & 5<br />

1 2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9 10<br />

From<br />

Motor<br />

Red<br />

Black<br />

Green<br />

White<br />

12VDC<br />

Ground<br />

Red<br />

Black<br />

Green<br />

White<br />

3 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

Black<br />

White<br />

Ground<br />

To<br />

110VAC<br />

2 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

<strong>MIRAGE</strong>016a<br />

FROM TO (RH CONFIGURATION) TO (LH CONFIGURATION)<br />

Extend/Retract Upper Terminal<br />

Terminal 1<br />

Terminal 1<br />

Control Box<br />

Control Box<br />

Switch<br />

Lower Terminal Terminal 2 Terminal 2<br />

ON/OFF Switch 1st Terminal 1 Extend/Retract<br />

Extend/Retract<br />

Center Terminal<br />

Switch<br />

Switch<br />

Center Terminal<br />

2nd Terminal 1 12VDC Power Source 12VDC Power Source<br />

Red<br />

Terminal 4<br />

Terminal 5<br />

Motor<br />

Black Terminal 5 Terminal 4<br />

Control Box<br />

Control Box<br />

Ground Terminal 6 Terminal 6<br />

White Terminal 8 Terminal 8<br />

Ground<br />

Terminal 7<br />

Terminal 7<br />

AC Power<br />

White Control Box Terminal 9 Control Box Terminal 9<br />

Source<br />

Black Terminal 10 Terminal 10<br />

NOTES:<br />

1. Wires to ON/OFF Switch are not pin specific.<br />

2. The SO cable from the 110VAC awning motor can only pass directly through a wall, it can not be laid up in the<br />

wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point <strong>of</strong><br />

entry.<br />

052979-301r6 17


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

WIRING DIAGRAM – STANDARD ELECTRONICS W/ OPTIONAL AUTO RETRACT<br />

SYSTEM #3 (THIS SYSTEM IS NO LONGER AVAILABLE)<br />

A<br />

+12VDC<br />

GND<br />

UP<br />

DOWN<br />

COM<br />

NEUT<br />

HOT<br />

Green<br />

Red<br />

Black<br />

White<br />

WIND<br />

COMMON<br />

3 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

Green<br />

Red<br />

Black<br />

White<br />

Installer Furnished<br />

Junction Box<br />

From<br />

Motor<br />

Black<br />

Green<br />

To110 VAC<br />

White<br />

2 Conductor<br />

14AWG NM Wire<br />

w/ Ground<br />

Wires for Patio Switch<br />

are not pin specific<br />

Wires for Anemometer<br />

are not pin specific<br />

Anemometer<br />

12VDC<br />

Ground<br />

1<br />

3<br />

5<br />

7<br />

Power<br />

Switch<br />

2<br />

4<br />

6<br />

8<br />

Patio<br />

Switch<br />

GND<br />

UP<br />

DOWN<br />

COM<br />

NEUT<br />

HOT<br />

Green<br />

Black<br />

Red<br />

White<br />

Detail A<br />

For RH motor configurations:<br />

Red Motor Wire goes to “DOWN” Terminal<br />

Black Motor Wire goes to “UP” Terminal<br />

Mirage031<br />

18 052979-301r6


Power<br />

On/Off<br />

Extend<br />

Stop<br />

Retract<br />

Auto-Retract<br />

On/Off<br />

Wind Speed<br />

High<br />

Low<br />

<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

WIRING DIAGRAM – DIRECT RESPONSE ELECTRONICS<br />

3 Conductor 14AWG<br />

NM Wire w/ Gnd<br />

3<br />

RED<br />

BLK<br />

WHT<br />

GRN<br />

RH Motor Wire Shown<br />

See Detail A for LH Motor<br />

AMD<br />

Awning #1<br />

Sensor<br />

Sensor<br />

5<br />

Ignition Switched<br />

+12VDC<br />

12VDC<br />

Ground<br />

Splitter<br />

4<br />

Ignition<br />

Lockout<br />

Sensor<br />

(Optional)<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

RF<br />

Receiver<br />

UP<br />

2 Conductor 14AWG<br />

NM Wire w/ Gnd<br />

To 110VAC<br />

wht<br />

blk<br />

grn<br />

NOTES:<br />

1 Wire Legend:<br />

RED<br />

BLK<br />

WHT<br />

GRN<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

AUX SUN<br />

EYE<br />

DSK<br />

Red<br />

Black<br />

White<br />

Green (Ground)<br />

Remote<br />

Key Pad<br />

2 For RH Motor Configurations: Motor Red goes to Pin (1); Motor Black goes to Pin (2)<br />

For LH Motor Configurations: Motor Red goes to Pin (2) Black; Motor Black goes to pin (1)<br />

3 The SO cable from the 110VAC awning motor can only pass through a wall, it cannot be laid up in the wall<br />

and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point <strong>of</strong> entry.<br />

4 Splitter is used only when Optional Lock-Out Sensor is installed. Connect RF Receiver directly to “EYE”<br />

if Lock-Out is not installed.<br />

5 Wires for the Ignition Lock-Out Sensor are not pin specific.<br />

6<br />

6<br />

wht<br />

blk<br />

grn<br />

BLK<br />

RED<br />

WHT<br />

GRN<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

Detail A<br />

For LH Configuration<br />

Reverse Red & Black Wires<br />

For early units: Label “DSK” was “ACC”; Label “EYE” was “BUS”; Label “AMD” was ”SHAKE”<br />

Ribbon<br />

Cable<br />

Wind Speed<br />

Rear View<br />

Switch Panel<br />

Detail B<br />

Used thru 2006<br />

Figure 2. Wiring Diagram – Direct Response System.<br />

FROM TO (RH CONFIGURATION) TO (LH CONFIGURATION)<br />

Motor Red Control Box 1 Control Box 2<br />

Black 2 1<br />

White 3 3<br />

Ground 6 6<br />

AC Power<br />

Source<br />

White Control Box 4 Control Box 4<br />

Black 5 5<br />

Ground 7 7<br />

Awning Sensor 10’ Cable Control Box “AMD” Control Box “AMD”<br />

Switch Assy 60“ Cable Control Box “DSK” Control Box “DSK”<br />

Splitter 60" Cable Control Box "EYE" Control Box "EYE"<br />

Receiver 60” Cable Splitter Splitter<br />

Ignition Lockout 60“ Cable Splitter Splitter<br />

Notes: 1. Cable lengths are the lengths <strong>of</strong> the furnished cables. If a connection requires a length greater than the supplied cable, the<br />

installer must provide a terminated jumper cable from the box location to the cable end.<br />

Patio<br />

DR012a<br />

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<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

WIRING DIAGRAM – DIRECT RESPONSE WINNEBAGO<br />

Ignition Switched<br />

+12VDC<br />

12VDC<br />

Ground<br />

OEM Lockout<br />

Harness<br />

Wires to Ignition Lockout<br />

are not pin specific<br />

RF<br />

Receiver<br />

Keypad<br />

Awning<br />

Sensor<br />

Ignition<br />

Lockout<br />

Sensor<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

UP<br />

RED<br />

BLK<br />

WHT<br />

GRN<br />

Coupler<br />

Splitter<br />

OEM Keypad<br />

Harness<br />

Green<br />

Black<br />

Red<br />

AMD<br />

SUN AUX EYE DSK<br />

Green<br />

Red<br />

Black<br />

Yellow<br />

RED<br />

BLK<br />

WHT<br />

wht<br />

blk<br />

GRN<br />

grn<br />

Yellow<br />

Cables are 4-wire RJ11<br />

terminated phone cord<br />

(straight, no twist).<br />

Motor Wire Pigtail<br />

To 110VAC<br />

Red<br />

Yellow<br />

Green<br />

Black<br />

Wires enter rear <strong>of</strong> connectors as shown<br />

DR030<br />

Mating Connectors:<br />

Ignition Lock Out Harness - AMP female 2 pin Mat-N-Lok p/n 1-480699-0; 18-24 ga. pin p/n 350689-1.<br />

Key Pad Harness - Molex 4 pin Minifit Jr p/n 39-01-2040; 18-24 ga. female terminal p/n 39-00-0039.<br />

20 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

CONTROL BOARD REPLACEMENT - DIRECT RESPONSE<br />

When a control board fails, it is possible to replace the board. It is not necessary to replace the complete<br />

control box assembly.<br />

CAUTION<br />

THE PROCEDURE REQUIRES HANDLING THE PRINTED CIRCUIT BOARD. TO AVOID INCIDENTAL DAMAGE FROM<br />

STATIC DISCHARGE, THE TECHNICIAN SHOULD GROUND THEIR SELF TO DISSIPATE ANY STATIC ELECTRCITY<br />

BEFORE OPENING THE PACKAGE OF THE NEW BOARD.<br />

FOR DISASSEMBLY AND ASSEMBLY, USE ONLY HAND TOOLS. DO NOT USE POWER EQUIPMENT.<br />

Control Board<br />

Loctite<br />

29005<br />

A<br />

Screw<br />

(qty: 4)<br />

Spacer<br />

(qty: 4)<br />

Spring Loaded<br />

Terminal Block<br />

Figure 3. Replacing a Control Board.<br />

DETAIL A<br />

Screw Type<br />

Terminal Block<br />

NOTES:<br />

a. The illustration shows the flat square enclosure. The procedure is valid for all enclosure styles<br />

including the single and double rectangular enclosures.<br />

b. For reference, use the appropriate Direct Response wiring diagram on page 19.<br />

c. (Detail A) On older boards, power and motor wires were connected using a spring loaded<br />

terminal block. Newer and replacement boards use a screw type terminal block. Wire<br />

connections are the same for both (i.e. motor ground wire goes to terminal 6).<br />

d. For early units: Label "DSK" was "ACC"; Label "EYE" was "BUS"; Label "AMD" was "Shake".<br />

1. Disconnect the AC power to the control box.<br />

2. Remove the lid from the control box and set aside.<br />

3. Disconnect all wires and cables from the board to be replaced. Mark and tag the wires. The wires must be<br />

connected to the replacement board in the same configuration as removed from the old board.<br />

4. Remove the four screws, circuit board and spacers (if used) from the enclosure. Set screws and spacers<br />

aside.<br />

5. Install the replacement board in the enclosure.<br />

For rectangular enclosures use the existing screws. The board seats on top <strong>of</strong> the molded posts<br />

and does not require spacers.<br />

For the square enclosures, new screws and spacers are included with the replacement board.<br />

Spacers are required to provide clearance from the mounting board.<br />

6. Connect the wires and cables to the new board. (Refer to notes above).<br />

7. Restore AC power to the awning systems and test operation.<br />

8. After testing, use Loctite 29005 or equivalent to secure screws in terminal block.<br />

9. Reattach the lid to the control box.<br />

DR027<br />

052979-301r6 21


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

SENSOR REPLACEMENT FOR DIRECT RESPONSE<br />

NOTE: The original Direct Response Shake Sensor was mounted horizontally on the inside <strong>of</strong> the<br />

lead rail. For product integrity, sensors are now mounted vertically. If replacing an original<br />

horizontally mounted sensor, it is necessary to install the vertical mounting bracket for the<br />

replacement sensor. Replacement sensors must be mounted vertically and will not work<br />

properly if mounted horizontally.<br />

Vertical Mounting Bracket<br />

Lead Rail<br />

(ref)<br />

Cable Gland<br />

Clamping Nut<br />

PC Board<br />

(ref)<br />

End Plate<br />

(ref)<br />

Sensor<br />

(ref)<br />

Cable Connector<br />

DETAIL B<br />

1/8 x 9/16<br />

Roll Pin<br />

#10 x 3/4 Screw<br />

(qty: 2)<br />

DETAIL A<br />

Figure 4. Replacing the Sensor.<br />

Pin (ref)<br />

Completed Installation<br />

Mirage043<br />

Installing the Vertical Mount Bracket<br />

(Detail A)<br />

1. Remove the lead rail end plate and set aside.<br />

2. Detach the existing sensor. The sensor is attached with a strong double sided adhesive tape. It will be<br />

necessary to use a putty knife or similar tool to carefully pry the sensor <strong>of</strong>f. Use care to not bend or<br />

otherwise damage the lead rail. Allow the sensor to hang from the cord. DO NOT CUT THE SENSOR<br />

CABLE.<br />

3. Use an acetone solvent and clean any glue residue from the inner surface <strong>of</strong> the lead rail. Follow the<br />

solvent manufacturer's directions.<br />

4. The sensor is secured to the new bracket with a #10 x 3/4 screw on each side <strong>of</strong> the bracket. Insert<br />

one (1) screw into the edge <strong>of</strong> the bracket that will be pointed to the inside <strong>of</strong> the lead rail.<br />

5. Slide the new vertical mount bracket into the grooves <strong>of</strong> the lead rail. Position in the approximate<br />

location <strong>of</strong> the old sensor.<br />

6. Secure the bracket by pressing the 1/8 x 9/16 roll pin between the bracket and lead rail as shown.<br />

Installing a New Sensor<br />

(Detail B)<br />

The replacement sensor is furnished with a 25 foot cable. The cable is furnished in case the installed cable<br />

has been damaged or compromised.<br />

CAUTION<br />

DO NOT ATTEMPT TO CUT AND SPLICE THE CABLE. IF DAMAGED, THE CABLE MUST BE REPLACED TO ENSURE SYSTEM<br />

INTEGRITY.<br />

REMOVING THE OLD SENSOR<br />

1. After detaching the sensor from the lead rail, loosen the clamping nut on the wire gland.<br />

2. Unscrew the wire gland from the sensor case and slide down the wire and out <strong>of</strong> the way.<br />

3. Remove the back <strong>of</strong> the sensor case to reveal the PC board.<br />

22 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

4. Carefully remove the board from the case. In some instances, the board may be tacked with adhesive<br />

and must be pried out. Use care to not damage the cord or connector.<br />

5. Disconnect the cable from the board and slip the connector out <strong>of</strong> the case. Set the old sensor parts out <strong>of</strong> the<br />

way.<br />

6. Test the integrity (continuity) <strong>of</strong> the installed cable. Several cable testers are commercially available. If<br />

the cable is faulty, go to "Replacing a Sensor and Cable". If the cable is OK go "Installing a Sensor<br />

Only".<br />

REPLACING A SENSOR AND CABLE<br />

1. Remove the existing cable. Pay particular attention to the routing and attachment points <strong>of</strong> the existing<br />

cable.<br />

2. Slide the new sensor into the vertical mounting bracket and secure with a #10 x 3/4 screw as shown.<br />

3. Route the new cable and sensor to the control box. Arch the cable slightly at the arm joints to avoid<br />

binding.<br />

Tip: Use a small tool, such as a flat bladed screwdriver, to gently spread open the channel then insert the<br />

cable into the channel. Do this for the entire length <strong>of</strong> the channel until the cable is fully inserted.<br />

INSTALLING A SENSOR ONLY:<br />

1. On the new sensor, loosen the clamping nut on the wire gland.<br />

2. Unscrew the wire gland from the sensor case and slide down the wire.<br />

3. Remove the back <strong>of</strong> the sensor case to reveal the PC board.<br />

4. Carefully remove the board from the case.<br />

5. Disconnect the cable from the board and slip the connector out <strong>of</strong> the case.<br />

6. Slide the connector <strong>of</strong> the installed cable into the new sensor case.<br />

7. Attach the wire gland to the case. Do not tighten the clamping nut at this time.<br />

8. Attach the cable to the new board.<br />

9. Reassemble the new sensor.<br />

10. Tighten the cable gland clamping nut.<br />

11. Slide the new sensor into the vertical mounting bracket and secure with a #10 x 3/4 screw as shown.<br />

OPTIONAL MANUAL BYPASS SWITCH – DIRECT RESPONSE<br />

Installers may elect to install a manual bypass switch for testing or<br />

emergency operation <strong>of</strong> the awning. The simple switch allows the<br />

operator to extend or retract the awning without using the keypad<br />

control panel. For multiple awning installations, a separate switch<br />

must be installed for each awning.<br />

1. Open the control box and identify the terminal block next to the<br />

phone cord jacks.<br />

2. Connect the switch to the terminal block as shown in the<br />

diagram.<br />

The switch is a single pole, double throw, momentary ON, center<br />

OFF. Components are installer furnished.<br />

Manual Switch<br />

Single Pole, Double<br />

Throw, Momentary ON,<br />

Center OFF<br />

Common<br />

Extend<br />

Retract<br />

Figure 5. Manual Bypass Switch.<br />

DR011<br />

052979-301r6 23


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

STANDARD SERVICE PROCEDURES<br />

MANUAL OVERRIDE (MOTORIZED VERSIONS ONLY)<br />

If 110V power is not available to the coach, the Mirage awning<br />

can still be safely retracted using the manual override. The<br />

bypass may be accessed from inside the case on the motor<br />

housing or from the top <strong>of</strong> the case above the motor housing.<br />

To use the inside bottom access: The awning must be open a<br />

minimum <strong>of</strong> 8” to afford access to the override.<br />

To use the top bypass access: Remove the screw and well nut<br />

that is used to secure the end cap.<br />

1. Chuck the 7mm hex key into a 3/8” battery powered drill.<br />

2. Insert the hex key into the manual override on the awning.<br />

For the top access, it will be necessary to locate the hex by<br />

feel; it is not visible with the key inserted in the hole.<br />

3. Operate the drill in the forward (clockwise) direction to close<br />

the awning. Reverse the drill to open the awning.<br />

NOTE: When using the bottom override, the awning can only be closed within 6-8”. It will be<br />

necessary to use the top access to close the awning completely.<br />

4. When done, return the screw and well nut to the top <strong>of</strong> the case if removed.<br />

ADJUSTING THE PITCH<br />

CAUTION<br />

DURING INSTALLATION OR WHEN THE PITCH OF THE AWNING IS ADJUSTED, IT IS IMPORTANT THAT THE LEAD RAIL<br />

IS PARALLEL TO THE AWNING HOUSING.<br />

1. Extend the awning fully.<br />

2. On one end, loosen the 6mm hex screw located on the spring<br />

arm knuckle.<br />

3. SLIGHTLY loosen the 3/4” nut on the side <strong>of</strong> the knuckle.<br />

4. Turn the 3/4” adjustment nut located on the bottom <strong>of</strong> the knuckle.<br />

CLOCKWISE raises the pitch, COUNTERCLOCKWISE lowers the pitch.<br />

NOTE: When raising the pitch, it is helpful to have a<br />

second person lift up on the lead rail.<br />

5. Repeat steps 2 through 4 for the other end. Note the caution<br />

information above.<br />

6. When the pitch adjustments are completed, tighten the 6mm<br />

screw and the 3/4” nut on the side <strong>of</strong> the knuckle.<br />

When the pitch is adjusted, it is necessary to adjust the angle <strong>of</strong><br />

the lead rail for the awning to close correctly.<br />

7. SLIGHTLY loosen the 3/4” nut on the side <strong>of</strong> each arm knuckle<br />

on the lead rail.<br />

8. Turn the INSIDE 6mm hex screws <strong>of</strong> each knuckle to increase<br />

or decrease the angle <strong>of</strong> the lead rail. The face <strong>of</strong> the lead rail<br />

should be parallel with the coach wall.<br />

Top View<br />

Bottom View<br />

9. When the lead rail adjustments are completed, tighten the 3/4” nut on the side <strong>of</strong> the knuckles.<br />

Wall<br />

Remove Screw<br />

and Rubber Well Nut<br />

to Access Manual<br />

Overide (7mm Hex)<br />

7mm Hex<br />

Manual Override<br />

Wall<br />

<strong>MIRAGE</strong>028<br />

Figure 6. Manual Override Access.<br />

Lead Rail (ref)<br />

3/4” Adjustment Nut<br />

3/4” Nut<br />

On Side <strong>of</strong> Knuckle<br />

6mm Hex Screw<br />

Coach Wall<br />

6mm Hex Screw<br />

3/4” Nut<br />

Figure 7. Pitch Adjustment.<br />

<strong>MIRAGE</strong>024<br />

24 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

SETTING THE MOTOR LIMITS<br />

The motor limit switches are preset at the factory for best operation <strong>of</strong> the awning. The “OUT” limit switch is<br />

used to stop the motor when the awning is fully extended. The “IN” limit switch is used to stop the motor<br />

when the awning is fully retracted.<br />

“IN” Limit Switch<br />

“OUT” Limit Switch<br />

“OUT” Limit Switch<br />

“IN” Limit Switch<br />

LH Motor<br />

RH Motor<br />

Coach Wall<br />

Configuration<br />

Configuration <strong>MIRAGE</strong>023<br />

Figure 8. Motor Limit Switches.<br />

The limit switches are located inside the case, near the end cap. It is necessary to extend the awning to<br />

access the switches.<br />

Adjusting the OUT Limit Switch<br />

NOTE: During normal operation, the awning will extend out completely then roll back slightly to<br />

provide tension to the fabric.<br />

1. Extend the awning out completely.<br />

2. Confirm that the arms are fully extended. The motor should stop and the fabric should be tight. If the<br />

motor continues to run, the fabric will sag; or, if the motor quits before the arms are extended, it will be<br />

necessary to adjust the “OUT” limit switch.<br />

3. Using a 4mm Allen wrench turn the “OUT” limit switch. CLOCKWISE increases time the motor runs<br />

during extension, COUNTERCLOCKWISE reduces the time the motor runs.<br />

NOTE: It is best to make the adjustments in increments <strong>of</strong> a single turn. 3 full turns <strong>of</strong> the<br />

screw equals approximately 4” <strong>of</strong> fabric extension.<br />

4. Extend and retract the awning several times to confirm that the adjustment is correct.<br />

5. Repeat steps 3 and 4 as required until the awning extends correctly.<br />

Adjusting the IN Limit Switch<br />

NOTE: The “IN” limit switch is not adjusted when the Direct Response system is installed. The system<br />

electronics monitors the motor and shuts the motor <strong>of</strong>f when the awning is fully retracted.<br />

If the IN limit switch is accidentally adjusted, the motor may shut <strong>of</strong>f before the awning is fully<br />

closed. If this occurs, turn the IN adjustment screw clockwise. It is not necessary that the screw<br />

matches the closed position. The Direct Response electronics control the closed position.<br />

For motorized awnings w/ standard electronics:<br />

1. Retract the awning in completely.<br />

2. Confirm that the arms are fully retracted. The motor should stop when the awning is fully retracted. If<br />

the motor continues to run; or, if the motor quits before the arms are fully retracted, it will be necessary<br />

to adjust the “IN” limit switch.<br />

3. Using a 4mm Allen wrench turn the “IN” limit switch. Clockwise increase time the motor runs during<br />

retraction, counter clockwise reduces the time the motor runs.<br />

NOTE: It is best to make the adjustments in increments <strong>of</strong> a single turn. 3 full turns <strong>of</strong> the<br />

screw equals approximately 4” <strong>of</strong> fabric extension.<br />

4. Extend and retract the awning several times to confirm that the adjustment is correct.<br />

5. Repeat steps 3 and 4 as required until the awning retracts correctly.<br />

052979-301r6 25


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

SETTING THE WIND SPEED SENSITIVITY (STANDARD ELECTRONICS)<br />

The wind sensitivity can be set for a preferred wind speed.<br />

1. Open the control box.<br />

2. In the center <strong>of</strong> the control board, locate the speed adjust switch.<br />

3. Turn the switch to the desired setting. Turning to the left<br />

increases sensitivity (less wind); turning to the right decreases<br />

sensitivity (higher wind). The label next to the switch gives<br />

approximate values in miles per hour.<br />

PROGRAMMING THE REMOTE (STANDARD ELECTRONICS W/ OPTIONAL REMOTE)<br />

a. Connect awning to power source.<br />

b. Press the Programming Button<br />

(PROG) <strong>of</strong> the receiver located in<br />

wind sensor control box (lower right<br />

corner) until LED illuminates.<br />

NOTE: The receiver exits the<br />

program after 60 seconds and the<br />

LED will extinguish.<br />

Programming<br />

Button<br />

Control Box<br />

Figure 10. Programming the Remote.<br />

c. Press the Programming Button on the back <strong>of</strong> the transmitter (remote) with a ballpoint pen until the<br />

receiver’s LED blinks. The address <strong>of</strong> the transmitter is instantly memorized and the receiver<br />

automatically ends the programming mode.<br />

Reinstall the control box cover.<br />

12 17<br />

22<br />

31<br />

MPH 26<br />

WIND ADJUSTMENT<br />

SunDay012<br />

Figure 9. Setting Wind Sensitivity.<br />

Reciever LED<br />

somfy<br />

Rear View<br />

Programming<br />

Button<br />

SunDay009<br />

26 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

PROGRAMMING THE REMOTE RECEIVER (DIRECT RESPONSE)<br />

Early transmitters & receivers operate on a frequency <strong>of</strong> 418MHz. Models for<br />

2007 & on operate on 433MHz. The transmitter and receiver frequencies must<br />

match. Identifying the transmitter frequency is described under the operational<br />

notes below.<br />

1. Power to the control box must be on.<br />

2. Press and release the “Press to Learn Transmitter” button on the bottom <strong>of</strong> the<br />

receiver box. The receiver is in program mode when the red light comes on.<br />

3. For Gray Button Key FOBS: Press and release ANY button on the remote.<br />

It is recommended to use the STOP button. The red light will go out after<br />

the receiver learns the remote signal.<br />

CAUTION<br />

WHEN THE RECEIVER LEARNS THE TRANSMITTER SIGNAL THE SYSTEM WILL<br />

PERFORM THE OPERATION OF THE BUTTON PRESSED. EXAMPLE: PRESSING AN "EXTEND" BUTTON DURING THE<br />

LEARNING PHASE WILL CAUSE THE AWNING TO EXTEND WHEN THE RECEIVER LEARNS THE SIGNAL. USE CAUTION<br />

TO AVOID UNEXPECTED MOVEMENT BY THE AWNING.<br />

4. For Key FOBS w/ Antenna: Press and release the STOP button on the remote. The red light will go out after<br />

the receiver learns the remote signal.<br />

NOTE: Pressing the stop button will cause the blue up arrow button to default as the open<br />

(extend) function.<br />

If a function button is pressed to train the receiver, it will be programmed as the open<br />

(extend) button. Example: Pressing the bottom button will program the bottom button<br />

for extend and the top button as retract.<br />

5. Repeat for each additional remote.<br />

Operational Notes:<br />

a. Transmitter and receiver must match in<br />

frequency (418 MHz or 433 MHz).<br />

Key FOBs:<br />

The gray button Key FOBS are<br />

marked with a label for 418MHz or<br />

433MHz.<br />

Key FOBS w/ antenna are 433MHz.<br />

Receivers:<br />

418 MHz receivers are marked<br />

"RR24".<br />

433 MHz receivers marked "RR"<br />

Version 1 can only be used with the<br />

433 MHz gray button Key FOB.<br />

433 MHz receivers marked "RR"<br />

Version 2 can be used with either <strong>of</strong><br />

the 433 MHz Key FOBs.<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

FCC ID OJM-CMD-KEYX-XXX<br />

Indicator<br />

Light<br />

b. The receiver exits the program mode after ten seconds.<br />

c. If the light does not come on above, the memory is full and must be cleared.<br />

d. If the light does not go out above, the receiver already knows the transmitter's signal or the battery in the<br />

remote needs to be replaced.<br />

e. To clear the memory: PRESS AND HOLD the transmitter learn button. While holding the button, the indicator light<br />

should be OFF for the full 5 seconds then come on.<br />

f. The system may be programmed for up to 5 remotes. Additional remotes may be ordered separately.<br />

RR24<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

UP<br />

Program<br />

Button<br />

or<br />

418 MHz 433 MHz<br />

433 MHz<br />

315MHz 418MHz 433MHz<br />

UP<br />

ONLY<br />

RR24<br />

Rear Label<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

FCC ID OJM-CMD-KEYX-XXX<br />

315MHz 418MHz 433MHz<br />

RR<br />

UP<br />

RF Receiver<br />

RR<br />

Version 1<br />

TO<br />

EYE PORT<br />

on RP24<br />

Program<br />

Mode<br />

Press to Learn<br />

Transmitter<br />

418 MHz 433 MHz<br />

433 MHz<br />

ONLY<br />

RR<br />

UP<br />

DR020<br />

RR<br />

Version 2<br />

DR026a<br />

052979-301r6 27


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

STANDARD MAINTENANCE<br />

Maintaining the <strong>Carefree</strong> Manual Patio Awning is easy. Just follow these basic steps:<br />

Always operate the awning according to the instructions.<br />

Periodically check that the fasteners are tight. Tighten if necessary.<br />

Keep the awning fabric and arms clean.<br />

FABRIC CARE<br />

CAUTION<br />

DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC, GRANULATED, OR ABRASIVE TYPE CLEANERS ON YOUR<br />

CAREFREE PRODUCT.<br />

1. One <strong>of</strong> the best ways to keep the fabric looking good and to delay the need for deep or vigorous<br />

cleanings is to hose fabrics <strong>of</strong>f on a monthly basis with clear water. This practice will help prevent dirt<br />

from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be<br />

needed every two to three years.<br />

2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on an awning frame.<br />

For Vinyl Fabric – Use a s<strong>of</strong>t brush and warm water with soap.<br />

For Acrylic Fabric – Use a stiff brush and warm water with soap.<br />

3. When cleaning the fabric, it is important to observe the following:<br />

Always use a natural soap, never detergent.<br />

Water should be cold to lukewarm, never more than 100F.<br />

Air-dry only. Never apply heat to the fabric.<br />

Always allow the fabric to dry thoroughly before rolling up the awning.<br />

Mildew<br />

Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because<br />

<strong>of</strong> a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in<br />

areas where high temperature and humidity are common, mildew can be a problem and required the<br />

material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry<br />

completely before rolling up the awning.<br />

Pooling<br />

When water collects on the top <strong>of</strong> the fabric, this is known as "pooling". This can occur during inclement<br />

weather or if a running air conditioner discharges over the awning. The water is dumped when the awning<br />

is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump<br />

the water. This will help prevent the fabric from stretching or distorting.<br />

The effects <strong>of</strong> wind and rain on an awning are unpredictable. Severe damage to the awning and the<br />

vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED, ROLL UP THE AWNING AND<br />

SECURE FOR TRAVEL.<br />

ARM CARE<br />

The best method <strong>of</strong> keeping the arms and braces operating smoothly is to clean them. Dirt and debris can<br />

cause the channels not to slide easily.<br />

NOTE: Avoid introducing water into the motorized housings.<br />

Periodically wash out the channels with running water (i.e. a hose) to keep them clean. If the channels still<br />

do not slide easily, lightly spray the joints with a dry silicone lubricant. After the arms have been cleaned<br />

and dried thoroughly.<br />

MOTOR MAINTENANCE<br />

Check all wiring and connections for wear. Repair when needed.<br />

28 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

PART NUMBER LISTING<br />

PART NUMBER CONFIGURATION<br />

Example: Part Number: V W 1 9 C W 2 5 1 0 D R<br />

VW 19 CW 25 10 DR<br />

Mirage Box 19’ Toast (acrylic) White 10’ Direct Response<br />

Awning<br />

Extension<br />

STYLE CODE SIZE CANOPY COLOR CASE COLOR EXTENSION CONTROL SYSTEM<br />

VW =<br />

w/ 10' arms<br />

WQ =<br />

w/ 8' arms<br />

12' – 21'<br />

(in feet)<br />

ACRYLIC<br />

Refer to sales order<br />

information for<br />

specific codes and<br />

colors available<br />

STANDARD &<br />

CUSTOM<br />

Refer to sales order<br />

information for<br />

specific codes and<br />

colors available<br />

10' standard No Code =<br />

Manual Crank<br />

WM =<br />

110V motorized<br />

DR =<br />

110V motorized w/<br />

Direct Response<br />

Serial# / Part# Located Inside<br />

Case on Motor Side<br />

Mirage048<br />

052979-301r6 29


Power On/Off<br />

Extend<br />

Stop<br />

Retract<br />

Low<br />

High<br />

Motion Sensor<br />

<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

ILLUSTRATED PARTS LIST<br />

22<br />

Detail B<br />

23<br />

(Lighted Endcaps w/ Speakers)<br />

3<br />

2<br />

DISCONTINUED<br />

1<br />

9 10<br />

Detail A<br />

(Manual Configuration)<br />

A 8<br />

6<br />

7<br />

13<br />

18<br />

11<br />

17<br />

14<br />

19<br />

12 11 4<br />

5<br />

21<br />

15<br />

16<br />

20<br />

21<br />

Simple Electrical<br />

Direct Response Electronics<br />

24<br />

25<br />

32<br />

33<br />

ON<br />

RETRACT<br />

OFF EXTEND<br />

Awning Control<br />

34<br />

35<br />

36<br />

38<br />

37<br />

Automatic Wind Retraction<br />

26 27<br />

29<br />

39<br />

Awning Control<br />

28<br />

RETRACT<br />

EXTEND<br />

PATIO<br />

POWER<br />

ON<br />

41 40<br />

42<br />

43<br />

OFF<br />

30<br />

<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

This System DISCONTINUED<br />

Limited Parts Availability<br />

This part no longer available<br />

31<br />

somfy<br />

47 48<br />

49<br />

44<br />

Rear<br />

Label<br />

45<br />

418MHz<br />

FCC ID OJM-CMD-KEYX-XXX<br />

315MHz 418MHz 433MHz<br />

418 MHz<br />

OR<br />

FCC ID OJM-CMD-KEYX-XXX<br />

315MHz 418MHz 433MHz<br />

433 MHz<br />

433MHz<br />

46<br />

433 MHz<br />

Mirage501sm<br />

30 052979-301r6


<strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong> Service Manual <strong>MIRAGE</strong><br />

Item Part Number Description Notes<br />

1 R001077SAT-xxx Mounting Plate<br />

2 R036333-001 Backing Plate<br />

3 R040548-001 Cover, Backing Plate<br />

4 R001054 End Plug, Roller Tube, Left<br />

5 R062755-001 Glide Bushing, LH<br />

6 R001055 Motor Assy<br />

7 R030886-001 Drive Gear, Motor<br />

8 R030885-001 Crown, Motor<br />

9 R062779-001 Gear Assy, Hand Crank<br />

10 R040551-001 Spacer Used w/ Hand Crank<br />

10a R001546-RP Crank Handle Assy<br />

11 R001052 End Plate, Housing<br />

12 R001051XXX End Cap, Standard, LH<br />

13 R001056XXX End Cap, Standard, RH<br />

14 R012531-XXL096 Spring Arm Assy, LH 8' extension 8<br />

R001616XXX Spring Arm Assy, LH 10' extension 8<br />

15 R062764-001 Knuckle, LH, Spring Arm, Mirage 8<br />

16 R062766-001 Connector, LH, Lead Rail, Mirage 8<br />

17 R012531-XXR096 Spring Arm Assy, RH 8' extension 9<br />

R001617XXX Spring Arm Assy, RH 10' extension 9<br />

18 R062765-001 Knuckle, RH, Spring Arm, Mirage 9<br />

19 R062767-001 Connector, RH, Lead Rail, Mirage 9<br />

20 R001173-XXX-xxx Lead Rail<br />

21 R001053 End Plate, Lead Rail<br />

22 Discontinued End Cap w/ Light and Speaker, Left 2<br />

23 Discontinued End Cap w/ Light and Speaker, Right 2<br />

55WH3 Bulb (not shown) Not Available from <strong>Carefree</strong><br />

24 R019468-006 Switch Kit (includes switches, base plate, bezel and screws) 12<br />

25 R060487-001 Relay Box 12<br />

26 R060443-004 Switch, SPST, Ext/Ret<br />

27 R060443-005 Switch, DPST, ON/OFF For replacements use item 24<br />

28 R019633-006 Switch Plate<br />

29 R060452-001 Control Box Wind Sensor 11<br />

30 Discontinued Anemometer Wind Sensor 5,11<br />

31 SR0017 Remote Control Wind Sensor 11<br />

32 R060525-001 Control Box DSK 3,7<br />

33 R060633-001 Control Box 110VDR 3,7<br />

34 R060535-001 Switch Plate 3<br />

35 R019474-001 Switch Assy, DSK style 3,7<br />

36 R072141-001 Mounting Box, Switch 3<br />

37 R060616-102 Key Pad 3,7<br />

38 R060434-001 Phone Cable, 60" 3<br />

39 R040616-006 Cable Channel Black 3<br />

R040616-005 Cable Channel White 3<br />

40 R060538-001 Motion Sensor w/ cable 3,6<br />

41 R001356 Bracket Kit, Vertical Sensor Mount, Mirage 6<br />

42 R001036 RF Remote Receiver, 418MHz 10<br />

43 R060429-002 RF Remote Receiver, 433MHz, Version 2 10<br />

44 R060430-003 Key FOB, Remote, 418 MHz 10<br />

45 Obsolete Key FOB, Remote, 433 MHz, Version 1 10<br />

46 R060622-001 Key FOB, Remote, 433 MHZ, Version 2 10<br />

47 R060532-001 Ignition Lockout Sensor, EL (Extend Lockout) Optional 4<br />

R060532-002 Ignition Lockout Sensor, RTL (Retract Then Lock) Optional 4<br />

48 R060589-001 Splitter used w/ Ignition Lockout Sensor 4<br />

49 SR0095 Sensor Test Tool<br />

50 R012458-001 Hardware Pack, Motorized, Aftermarket not shown<br />

51 NLA Hardware Pack, Manual, Aftermarket not shown<br />

52 R012459-001 Hardware Pack, OEM not shown<br />

53 R001179 Arm Shim Kit not shown<br />

See notes on next page<br />

052979-301r6 31


<strong>MIRAGE</strong> Service Manual <strong>Carefree</strong> <strong>of</strong> <strong>Colorado</strong><br />

Notes: 1. XXX = Color; xxx = Length in inches.<br />

2. End Caps w/ Lights and Speakers have been discontinued and are no longer available.<br />

3. Direct Response system is available as a factory option for the Mirage. Upgrade kits are available for Mirage<br />

(SR0035).<br />

4. Ignition Lockout Sensor is an option for the Direct Response System Only.<br />

5. Item 30 anemometer is no longer available. Contact customer service for repair/upgrade options.<br />

6. Replacement motion sensors must be mounted vertically. If replacing a horizontal mount sensor, it will be<br />

necessary to order and install R001356 bracket kit.<br />

7. The DSK style switch assy must be used with item 36 control box. The keypad (item 41) must be used with<br />

the "110VDR" control box (item 37).<br />

8. Item 14 (LH Spring Arm Assy) contains items 15 and 16 (LH Knuckle and Lead Rail Connector).<br />

9. Item 17 (RH Spring Arm Assy) contains items 18 and 19 (RH Knuckle and Lead Rail Connector).<br />

10. Key FOB and Receiver must match in frequency (418 MHz or 433 MHz). 418 MHz receivers are marked<br />

"RR24" and have a blue band or no band around the antenna. 433 MHz receivers are marked "RR" and<br />

have a red band around the antenna. Refer to the "Operational Notes" on page 27 for application differences<br />

between "Version 1" and "Version 2" remotes and receivers.<br />

11. System marked with note 11 is discontinued. Limited parts availability.<br />

12. Kit SR0091 contains switch kit (item 24) and relay control box (item 25).<br />

32 052979-301r6

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