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Cat. No. X018-E1-08<br />

<strong>Basic</strong> <strong>Switches</strong><br />

<strong>Basic</strong> <strong>Switches</strong><br />

OM R ON Corporation<br />

Shiokoji Horikawa, Shimogyo-ku,<br />

Kyoto, 600-8530 Japan<br />

Electronic Components Company<br />

Switch Division<br />

Detection Switch Department<br />

Tel: (81)75-344-7096/Fax: (81)75-344-7049<br />

Industrial Automation Company<br />

Industrial Devices and Components Division H.Q.<br />

Industrial Control Components Department<br />

Tel: (81)75-344-7119/Fax: (81)75-344-7149<br />

In the interest of product improvement, specifications are<br />

subject to change without notice.<br />

Authorized Distributor:<br />

Cat. No. X018-E1-08<br />

Printed in Japan<br />

0704-3M (O)<br />

Cat. No. X018-E1-08


ASIA/OCEANIA<br />

JAPAN<br />

■ OMRON CORPORATION (Industrial)<br />

Gate City Osaki, West Tower 14F,<br />

1-11-1 Osaki, Shinagawa-ku,<br />

Tokyo, 141-0032 JAPAN<br />

Tel: 81-3-3779-9001/Fax: 81-3-3779-9019<br />

■ OMRON CORPORATION<br />

(Consumer & Commercial)<br />

Gate City Osaki, West Tower 14F,<br />

1-11-1Osaki, Shinagawa-ku,<br />

Tokyo, 141-0032 JAPAN<br />

Tel: 81-3-3779-8709/Fax: 81-3-3779-9047<br />

CHINA<br />

■ OMRON (CHINA) CO., LTD.<br />

BEIJING OFFICE<br />

Room 1028, Office Building,<br />

Beijing Capital Times Square,<br />

No. 88 West Chang'an Ave.,<br />

Beijing, 100031 CHINA<br />

Tel: 86-10-8391-3005/Fax: 86-10-8391-3688<br />

■ OMRON (CHINA) CO., LTD.<br />

SHANGHAI OFFICE<br />

Room 2211, Bank of China Tower,<br />

200 Yin Cheng Zhong Road,<br />

PuDong New Area,<br />

Shanghai, 200120 CHINA<br />

Tel: 86-21-5037-2222/Fax: 86-21-5037-2200<br />

■ OMRON ELECTRONICS GUANGZHOU LTD.<br />

Room 2103, Guangzhou China Mayors Plaza,<br />

No. 189, Tian He Bei Road,<br />

Guangzhou CHINA<br />

Tel: 86-20-8732-0508/Fax: 86-20-8732-1750<br />

HONG KONG<br />

■ OMRON ELECTRONICS ASIA LTD.<br />

Unit 601-9, Tower 2, The Gateway No. 25,<br />

Canton Road, Tsimshatsui, Kowloon HONG KONG<br />

Tel: 852-2375-387/Fax: 852-2375-1475<br />

INDIA<br />

■ OMRON ASIA PACIFIC PTE. LTD.<br />

INDIA LIAISON OFFICE<br />

M-45, Market Complex, Greater Kailash Part II,<br />

New Delhi-110048 INDIA<br />

Tel: 91-11-5163-8215/Fax: 91-11-5163-8218<br />

INDONESIA<br />

■ PT. OMRON ELECTRONICS<br />

Graha Pratama Floor 3A, JL MT Haryono Kav. 15,<br />

Jakarta Selatan INDONESIA 12810<br />

Tel: 62-21-8370-9555/Fax: 62-21-8370-9550<br />

■ PT. OMRON MANUFACTURING OF INDONESIA (*)<br />

EJIP Industrial Park Plot 5C,<br />

Lemahabang Bekasi 17550, Jakarta INDONESIA<br />

Tel: 62-21-897-5108/Fax: 62-21-897-5160<br />

SOUTH KOREA<br />

■ CONTRON CORPORATION<br />

2F Daeryung Techno Town-8, 481-11, Gasan-dong,<br />

Kumchon-gu, Seoul KOREA<br />

Tel: 82-2-3218-5700/Fax: 82-2-2163-0599<br />

MALAYSIA<br />

■ OMRON ELECTRONICS SDN. BHD.<br />

2.01, Level 2, Wisma Academy, 4A, Jalan 19/1,<br />

46300 Petaling Jaya, Selangor Darul Ehsan<br />

MALAYSIA<br />

Tel: 60-3-7628-8388/Fax: 60-3-7628-8333<br />

■ OMRON MALAYSIA SDN. BHD. (*)<br />

Lot 15, Jalan SS8/4, Sungei Way Free Industrial<br />

Zone, 47300 Petaling Jaya, Selangor Darul Ehsan<br />

MALAYSIA<br />

Tel: 60-3-7620-0036/Fax: 60-3-7620-0049<br />

THE PHILIPPINES<br />

■ OMRON ASIA PACIFIC PTE. LTD.<br />

MANILA REPRESENTATIVE OFFICE<br />

2nd Floor, King's Court II Bldg,<br />

2129 Don Chino Roces Avenue, 1231 Makati City,<br />

Metro, Manila THE PHILIPPINES<br />

Tel: 632-811-2831/Fax: 632-811-2583<br />

SINGAPORE<br />

■ OMRON ELECTRONICS PTE. LTD.<br />

55, Ubi Avenue 1, #05-01 SINGAPORE 408935<br />

Tel: 65-6547-6789/Fax: 65-6547-6766<br />

■ OMRON ELECTRONIC COMPONENTS PTE. LTD. (*)<br />

140 Paya Lebar Road #04-11 A-Z Building<br />

SINGAPORE 409015<br />

Tel: 65-6848-8800/Fax: 65-6848-8811<br />

TAIWAN<br />

■ OMRON TAIWAN ELECTRONICS INC.<br />

6F, Home Young Bldg., No. 363,<br />

Fu-Shing N. Road, Taipei TAIWAN ROC<br />

Tel: 886-2-2715-3331/Fax: 886-2-2712-6712<br />

■ OMRON TAIWAN SYSTEM INC.<br />

11F, No. 8, Chung Hsiao West Road, Sec 1, Taipei<br />

TAIWAN<br />

Tel: 886-2-2375-2200/Fax: 886-2-2375-2233<br />

OMRON SALES OFFICES<br />

THAILAND<br />

■ OMRON ELECTRONICS CO., LTD.<br />

Rasa Tower 20th Floor, #555 Phaholyothin Rd.,<br />

Chatuchak, Bangkok 10900 THAILAND<br />

Tel: 66-2-937-0500/Fax: 66-2-937-0501<br />

■ OMRON ELECTRONIC COMPONENTS CO., LTD. (*)<br />

Phaholythin Place Building, 41st Floor, 408/166,<br />

Phaholythin Road, Samsen-nai, Phayathai,<br />

Bangkok 10400 THAILAND<br />

Tel: 66-2-619-0292/Fax: 66-2-619-0624-5<br />

VIETNAM<br />

■ OMRON ASIA PACIFIC PTE. LTD.<br />

HANOI/HCM REPRESENTATIVE OFFICE<br />

2, Lang Ha, 6th Floor Vinaconex Building, Hanoi<br />

Vietnam<br />

Tel: 844-831-3121/Fax: 844-831-3122<br />

AUSTRALIA<br />

■ OMRON ELECTRONICS PTY. LTD.<br />

71 Epping Road, North Ryde, Sydney NSW 2113<br />

AUSTRALIA<br />

Tel: 61-2-9878-6377/Fax: 61-2-9878-6981<br />

NEW ZEALAND<br />

■ OMRON ELECTRONICS LTD.<br />

65 Boston Road, Mt Eden Auckland<br />

NEW ZEALAND<br />

Tel: 64-9-358-4400/Fax:64-9-358-4411<br />

NORTH/SOUTH AMERICA<br />

UNITED STATES<br />

■ OMRON ELECTRONICS LLC<br />

One Commerce Drive Schaumburg, IL 60173-5302<br />

U.S.A.<br />

Tel: 1-847-843-7900/Fax: 1-847-843-7787<br />

■ OMRON ELECTRONIC COMPONENTS LLC (*)<br />

55 East Commerce Drive, Suit B, IL 60173 U.S.A.<br />

Tel: 1-847-882-2288/Fax: 1-847-882-2192<br />

CANADA<br />

■ OMRON CANADA INC.<br />

885 Milner Avenue, Scarborough, Ontario, M1B 5V8<br />

CANADA<br />

Tel: 1-416-286-6465/Fax: 1-416-286-6648<br />

BRAZIL<br />

■ OMRON ELECTRONICA DO BRASIL LTDA.<br />

Av. Santa Catarina, 935 04378-300<br />

São Paulo-SP-BRAZIL<br />

Tel: 55-11-5564-6488/Fax: 55-11-5564-7751<br />

EUROPE<br />

AUSTRIA<br />

■ OMRON Electronics G.m.b.H<br />

Brunner Strasse 81, Box 323, A-1230 Vienna<br />

AUSTRIA<br />

Tel: 43-1-801-90-0/Fax: 43-1-804-48-46<br />

BELGIUM<br />

■ OMRON ELECTRONICS NV/SA<br />

Stationsstraat 24 B-1702 Groot-Bijgaarden<br />

BELGIUM<br />

Tel: 32-2-4662-480/Fax: 32-2-4660-687<br />

CZECH REPUBLIC<br />

■ OMRON ELECTRONICS Spol.s.r.o.<br />

Jankovcova 53, 170 00<br />

CZECH REPUBLIC<br />

Tel: 420-234-602-602/Fax: 420-234-602-607<br />

DENMARK<br />

■ OMRON ELECTRONICS A/S<br />

Lykkebaekvej 2, DK-4600 Koege DENMARK<br />

Tel: 45-43-44-0011/45-43-44-0211<br />

FINLAND<br />

■ OMRON ELECTRONICS OY<br />

Metsänpojankuja 5, FIN-02130 Espoo FINLAND<br />

Tel: 358-9-5495-800/Fax: 358-9-5495-8150<br />

FRANCE<br />

■ OMRON ELECTRONICS S.a.r.l.<br />

14, Rue de Lisbonne 93110 Rosny Sous Bois<br />

FRANCE<br />

Tel: 33-1-4974-7000/Fax: 33-1-4876-0930<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

14, Rue de Lisbonne 93110 Rosny Sous Bois<br />

FRANCE<br />

Tel: 33-1-4974-7050/Fax: 33-1-4876-2795<br />

GERMANY<br />

■ OMRON ELECTRONICS G.m.b.H.<br />

Elisabeth-Selbert-Strasse 17, 40764 Langenfeld<br />

GERMANY<br />

Tel: 49-2173-6800-0/Fax: 49-2173-6800-400<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

Gruber Strasse 60d, 85586 Poing GERMANY<br />

Tel: 49-8121-77240/Fax: 49-8121-772440<br />

HUNGARY<br />

■ OMRON ELECTRONICS Kft.<br />

H-1046 Budapest Kiss Erno u. 1-3 HUNGARY<br />

Tel: 36-1-399-3050/Fax: 36-1-399-3060<br />

ITALY<br />

■ OMRON ELECTRONICS S.p.A.<br />

Viale Certosa, 49 20149 Milano ITALY<br />

Tel: 39-02-32681/Fax: 39-02-325154<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

Viale Certosa, 49 20149 Milano ITALY<br />

Tel: 39-02-3268-850/Fax: 39-02-3268-851<br />

THE NETHERLANDS<br />

■ OMRON ELECTRONICS B.V.<br />

Wegalaan 61, 2132 JD Hoofddorp, Postbus 582<br />

2130 AN Hoofddorp THE NETHERLANDS<br />

Tel: 31-23-568-1100/Fax: 31-23-568-1188<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

Wegalaan 57, 2132 JD Hoofddorp<br />

THE NETHERLANDS<br />

Tel: 31-23-568-1200/Fax: 31-23-568-1212<br />

NORWAY<br />

■ OMRON ELECTRONICS NORWAY AS<br />

Ole Deviksvei 4, P. O. Box 109, Bryn, N-0611 Oslo<br />

NORWAY<br />

Tel: 47-2265-7500/Fax: 47-2265-8300<br />

POLAND<br />

■ OMRON ELECTRONICS SP.Z.O.O<br />

ul. Jana Sengera "Cichego" 1, 02-790 Warsaw<br />

POLAND<br />

Tel: 48-22- 645-7860/Fax: 48-22-645-7863<br />

PORTUGAL<br />

■ OMRON ELECTRONICS LDA.<br />

Rua de S. Tomé, Lote 131 2689-510 Prior-Velho<br />

PORTUGAL<br />

Tel: 351-21-942-9400/Fax: 351-21-941-7899<br />

SPAIN<br />

■ OMRON ELECTRONICS S.A.<br />

c/Arturo Soria 95, E-28027 Madrid SPAIN<br />

Tel: 34-91-377-7900/Fax: 34-91-377-7956<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

c/Arturo Soria 95, E-28027 Madrid SPAIN<br />

Tel: 34-91-377-7900/Fax: 34-91-377-7987<br />

SWEDEN<br />

■ OMRON ELECTRONICS AB<br />

Norgegatan 1, P. O. Box 1275, SE-164 29 Kista<br />

SWEDEN<br />

Tel: 46-8-632-3500/Fax: 46-8-632-3510<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

Norgegatan 1, S-164 32 Kista SWEDEN<br />

Tel: 46-8-632-3500/Fax: 46-8-632-3535<br />

SWITZERLAND<br />

■ OMRON ELECTRONICS AG<br />

Sennweidstrasse 44 CH-6312 Steinhausen<br />

SWITZERLAND<br />

Tel: 41-41-748-1313/Fax: 41-41-748-1345<br />

TURKEY<br />

■ OMRON ELECTRONICS LTD.<br />

Altunizade, Kisikli Cad. No: 2 A-Blok K. 2 TR-34662<br />

Uskudar - Istanbul TURKEY<br />

Tel: 90-216-474-00-40/Fax: 90-216-474-00-47<br />

UNITED KINGDOM<br />

■ OMRON ELECTRONICS LTD.<br />

Opal Drive, Fox Milne, Milton Keynes MK15 ODG<br />

UNITED KINGDOM<br />

Tel: 44-1908-258-258/Fax: 44-1908-258-158<br />

■ OMRON ELECTRONIC COMPONENTS EUROPE<br />

B.V. (*)<br />

1 Bishop Square, Hatfield Business Park, Hatfield,<br />

Hertfordshire AL10 9NE United Kingdom<br />

Tel: 44-870-750-5661/Fax: 44-870-750-5662<br />

NOTE:<br />

1. Each of OMRON Sales offices has its branch offices.<br />

2. Some of abovementioned offices do not deal all of OMRON<br />

products.<br />

3. Contron Corporation is an independent distributor in Korea.<br />

4. Information subject to change without notice.<br />

(*) This company mainly deals electronic components.


Warranty and Application Considerations<br />

■ Warranty and Limitations of Liability<br />

■ Application Considerations<br />

Read and Understand this Catalog<br />

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if<br />

you have any questions or comments.<br />

Warranty and Limitations of Liability<br />

WARRANTY<br />

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one<br />

year (or other period if specified) from date of sale by OMRON.<br />

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-<br />

INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY<br />

BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE<br />

PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL<br />

OTHER WARRANTIES, EXPRESS OR IMPLIED.<br />

LIMITATIONS OF LIABILITY<br />

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF<br />

PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS<br />

BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.<br />

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is<br />

asserted.<br />

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE<br />

PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED,<br />

STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR<br />

INAPPROPRIATE MODIFICATION OR REPAIR.<br />

Application Considerations<br />

SUITABILITY FOR USE<br />

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination<br />

of products in the customer's application or use of the products.<br />

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and<br />

limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the<br />

suitability of the products in combination with the end product, machine, system, or other application or use.<br />

The following are some examples of applications for which particular attention must be given. This is not intended to be<br />

an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for<br />

the products.<br />

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not<br />

described in this catalog.<br />

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement<br />

machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.<br />

• Systems, machines, and equipment that could present a risk to life or property.<br />

Please know and observe all prohibitions of use applicable to the products.<br />

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY<br />

WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND<br />

THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE<br />

OVERALL EQUIPMENT OR SYSTEM.<br />

2 <strong>Basic</strong> <strong>Switches</strong> Warranty and Application Considerations


■ Disclaimers<br />

PERFORMANCE DATA<br />

■ Copyright and Copy Permission<br />

Disclaimers<br />

Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute<br />

a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application<br />

requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.<br />

CHANGE IN SPECIFICATIONS<br />

Product specifications and accessories may be changed at any time based on improvements and other reasons.<br />

It is our practice to change model numbers when published ratings or features are changed, or when significant<br />

construction changes are made. However, some specifications of the products may be changed without any notice. When<br />

in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request.<br />

Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.<br />

DIMENSIONS AND WEIGHTS<br />

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are<br />

shown.<br />

ERRORS AND OMISSIONS<br />

The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is<br />

assumed for clerical, typographical, or proofreading errors, or omissions.<br />

Copyright and Copy Permission<br />

COPYRIGHT AND COPY PERMISSION<br />

This catalog shall not be copied for sales or promotions without permission.<br />

This catalog is protected by copyright and is intended solely for use in conjunction with the products. Please notify us<br />

before copying or reproducing this catalog in any manner, for any other purpose. If copying or transmitting this catalog to<br />

another, please copy or transmit it in its entirety.<br />

<strong>Basic</strong> <strong>Switches</strong> Warranty and Application Considerations 3


CONTENTS<br />

Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />

<strong>Basic</strong> <strong>Switches</strong><br />

General-purpose <strong>Basic</strong> <strong>Switches</strong><br />

Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63<br />

X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70<br />

DZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78<br />

TZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83<br />

Z/A/X/DZ Common Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 87<br />

Miniature <strong>Basic</strong> <strong>Switches</strong><br />

D3V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92<br />

V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110<br />

VX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126<br />

D2MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133<br />

K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140<br />

D2RV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145<br />

D3V/V/VX/D2MV/K/D2RV Common Accessories . . . . . . . . . . . 152<br />

D2MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156<br />

Subminiature <strong>Basic</strong> <strong>Switches</strong><br />

D3M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161<br />

SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168<br />

SS-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176<br />

SSG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182<br />

D2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190<br />

Ultra Subminiature <strong>Basic</strong> <strong>Switches</strong><br />

D2F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197<br />

J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203<br />

D2MQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209<br />

Sealed <strong>Basic</strong> <strong>Switches</strong><br />

D2VW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214<br />

D2SW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220<br />

D2SW-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227<br />

D2HW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233<br />

D2JW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241<br />

D2FW-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246<br />

Detection <strong>Switches</strong><br />

D2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250<br />

D3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254<br />

D2X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258<br />

D3K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262<br />

Door <strong>Switches</strong><br />

D3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266<br />

D2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270<br />

D2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278<br />

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282<br />

4


Selection Guide<br />

Selection Guide<br />

Selection by Functions<br />

Classifications<br />

Model<br />

Appearance<br />

General-purpose <strong>Basic</strong> <strong>Switches</strong>, Z-size<br />

Z<br />

24.2<br />

49.2<br />

Features<br />

Contact<br />

Contact<br />

specification<br />

Z-15H2 Z-15H Z-15G Z-15E Z-01H Z-10FY Z-15ER<br />

<strong>Basic</strong> Models (most popular)<br />

High sensitivity models, drip-proof models, micro load models, and<br />

models with protective covers.<br />

Rivet<br />

Single<br />

crossbar<br />

Split-contact<br />

model<br />

Rivet<br />

Contact material Silver Gold alloy Silver<br />

Maintained<br />

contact<br />

model<br />

Rating<br />

(resistive load)<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

15 A at 250 VAC 0.1 A at 10 A at<br />

0.4 A at 125 VDC 0.5 A at 0.75 A at<br />

125 VAC 250 VAC<br />

(series<br />

125 VDC 125 VDC<br />

connection)<br />

15 A at<br />

250 VAC<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(160 mA at 5 VDC)<br />

Operating force (OF) (see note) 1.96 to 2.75 N 2.45 to 3.43 N<br />

Drip-proof:<br />

2.45 to 4.22 N<br />

6.12 to<br />

7.85 N<br />

(1 mA at<br />

5 VDC)<br />

2.45 N<br />

Drip-proof:<br />

3.43 N<br />

(160 mA at<br />

5 VDC)<br />

4.46 to<br />

7.26 N<br />

(160 mA at<br />

5 VDC)<br />

1.96 to<br />

2.50 N<br />

Durability<br />

(see note)<br />

Mechanical 20 x 10 6 min. 300 x 10 3<br />

min.<br />

Electrical 500 x 10 3 min. 100 x 10 3<br />

min.<br />

10 x 10 6<br />

min.<br />

500 x 10 3<br />

min.<br />

500 x 10 3<br />

min.<br />

100 x 10 3<br />

min.<br />

300 x 10 3<br />

min.<br />

100 x 10 3<br />

min.<br />

Ambient operating temperature –25°C to 80°C (Drip-proof: –15°C to 80°C) –25°C to 80°C<br />

(Drip-proof: –15°C to 80°C)<br />

Mounting pitch<br />

Actuators<br />

25.4 mm<br />

Pin plunger<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Leaf spring<br />

Hinge lever<br />

Roller leaf<br />

spring<br />

Hinge roller<br />

lever<br />

Fixible rod<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Roller leaf<br />

spring<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Roller leaf<br />

spring<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Hinge lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Terminals<br />

Solder<br />

Screw Solder<br />

Screw<br />

Page 32<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

5


Selection Guide<br />

Selection Guide<br />

Classifications<br />

General-purpose <strong>Basic</strong> <strong>Switches</strong>, Z-size<br />

Model A X DZ TZ<br />

Appearance<br />

Approx. 17<br />

24.2<br />

24.2<br />

22.7<br />

30<br />

49.2<br />

49.2<br />

17.45<br />

49.2 17.45<br />

49.2<br />

17.45<br />

Features<br />

High-capacity load<br />

switching<br />

Direct current<br />

switching.<br />

Built-in permanent<br />

magnet for<br />

extinguishing arc.<br />

Ideal for controlling<br />

two independent<br />

circuits with two<br />

built-in switches.<br />

Contact Contact specification Rivet Cylinder+flat surface Rivet Rivet<br />

Contact material Silver alloy Silver alloy Silver alloy Platinum<br />

Stable operation at<br />

400°C.<br />

Suitable for electric<br />

furnaces or boilers.<br />

Rating<br />

(resistive load)<br />

20 A at 250 VAC 10 A at 125 VDC 10 A at 250 VAC 1 A at 250 VAC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

100<br />

permissible<br />

10<br />

load (mA)<br />

1<br />

0.1<br />

0.01<br />

(N-level reference<br />

value)<br />

(160 mA at 5 VDC) (160 mA at 5 VDC) (160 mA at 5 VDC) (20 mA at 5 VDC)<br />

Operating force (OF) (see note) 3.92 to 6.13 N 5.00 N 5.59 N 4.90 N<br />

Durability<br />

Mechanical 1 x 10 6 min. 1 x 10 6 min. 1 x 10 6 min. 1 x 10 5 min.<br />

(see note)<br />

Electrical 500 x 10 3 min. 100 x 10 3 min. 500 x 10 3 min. 50 x 10 3 min.<br />

Ambient operating temperature –25°C to 80°C –25°C to 80°C –25°C to 80°C –65°C to 400°C<br />

Mounting pitch 25.4 mm 25.4 mm 25.4 mm 25.4 mm<br />

Actuators<br />

Terminals<br />

Solder<br />

Screw<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Hinge lever<br />

Hinge roller<br />

lever<br />

Roller leaf spring<br />

Solder<br />

Screw<br />

Pin plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Leaf spring<br />

Hinge lever<br />

Hinge roller<br />

lever<br />

Solder<br />

Screw<br />

Pin plunger<br />

Hinge lever<br />

Hinge roller<br />

lever<br />

Screw<br />

Pin plunger<br />

Hinge lever<br />

Hinge roller<br />

lever<br />

Page 63 70 78 83<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

6


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Miniature <strong>Basic</strong> <strong>Switches</strong>, V-size<br />

Model D3V V<br />

Appearance<br />

10.3 27.8<br />

10.3<br />

15.9<br />

27.8<br />

15.9<br />

Features<br />

Maximum operating temperature of<br />

105°C.<br />

Available in 6-A, 11-A or 16-A models, all<br />

with self-cleaning contacts.<br />

Available with internally or externally<br />

fitted levers.<br />

V-21 V-16 V-15 V-11 V-10<br />

Wide variation of models with switching currents of 10 to 21 A.<br />

Can be used for interrupting current when doors are opened or<br />

closed.<br />

Available in two types of cases: thermoplastic and thermosetting.<br />

Contact Contact specification Rivet Rivet<br />

Contact material Silver alloy Silver alloy Silver<br />

Rating<br />

(resistive load)<br />

16 A at 250 VAC 21 A at<br />

250 VAC<br />

16 A at<br />

250 VAC<br />

15 A at<br />

250 VAC<br />

11 A at<br />

250 VAC<br />

10 A at<br />

250 VAC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(160 mA at 5 VDC) (160 mA at 5 VDC)<br />

1.96 N<br />

{200 gf}<br />

3.92 N<br />

{400 gf}<br />

0.98, 1.96, 3.92 N<br />

{100, 200, 400 gf}<br />

0.98 N<br />

{100 gf}<br />

0.98, 1.96 N<br />

{100, 200 gf}<br />

Durability<br />

Mechanical 10 x 10 6 min. 50 x 10 6 min.<br />

(see note)<br />

Electrical 100 x 10 3 min. 100 x 10 3 min. 300 x 10 3 min.<br />

Ambient operating temperature –25°C to 105°C –25°C to 80°C (Heat-resistive: –25°C to 150°C)<br />

Mounting pitch 10.3 x 22.2 mm 10.3 x 22.2 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Terminals<br />

Solder,<br />

Quick-connect (#187),<br />

Quick-connect (#250)<br />

Quick-connect<br />

(#250)<br />

Solder, Quick-connect (#187), Quick-connect (#250),<br />

Screw<br />

Page 92 110<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

7


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Miniature <strong>Basic</strong> <strong>Switches</strong>, V-size<br />

Model VX D2MV K<br />

Appearance<br />

10.3<br />

27.8<br />

10.3<br />

15.9<br />

15.9<br />

10.3<br />

15.9<br />

31.8<br />

43.3<br />

Features<br />

VX-5 VX-01 D2MV-1 D2MV-01<br />

Wide variation extends from micro Ultra-low operating force.<br />

load to 5-A switching current, with<br />

shapes identical to those of the V<br />

Series.<br />

High contact strength with low<br />

operating force.<br />

Twin crossbar contact<br />

employed for micro load<br />

applications.<br />

Contact Contact specification Rivet Crossbar Needle Crossbar Rivet<br />

Contact material Silver alloy Gold alloy Silver Gold alloy Silver<br />

Long-life design with an OT<br />

stopper inside the case and<br />

high-precision movable spring.<br />

Models with right-hand barrier,<br />

left-hand barrier, or no barrier for<br />

the terminals are available.<br />

Rating<br />

(resistive load)<br />

5 A at<br />

250 VAC<br />

0.1 A at<br />

30 VDC<br />

1 A at<br />

125 VAC<br />

0.1 A at<br />

30 VDC<br />

3 A at 250 VAC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(160 mA<br />

at 5 VDC)<br />

0.25, 0.49 N<br />

{25, 50 gf}<br />

(1 mA at<br />

5 VDC)<br />

(30 mA at<br />

5 VDC)<br />

0.10, 0.25, 0.49 N<br />

{10, 25, 50 gf}<br />

(1 mA at<br />

5 VDC)<br />

0.25 N<br />

{25 gf}<br />

(160 mA at 5 VDC)<br />

Durability Mechanical 50 x 10 6 min. 10 x 10 6 min. 10 x 10 6 min. 20 x 10 6 min.<br />

(see note)<br />

Electrical 500 x 10 3 min. 1 x 10 6 min. 0.5 x 10 6 min. 1 x 10 6 min. 100 x 10 3 min.<br />

Ambient operating temperature –25°C to 80°C –25°C to 80°C –25°C to 80°C<br />

Mounting pitch 10.3 x 22.2 mm 10.3 x 22.2 mm 10.3 x 22.2 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Terminals Solder, Quick-connect (#187) Solder Solder<br />

Page 126 133 140<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

8


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Miniature <strong>Basic</strong> <strong>Switches</strong>, V-size<br />

Model D2RV D2MC<br />

Appearance<br />

27.8<br />

10.3<br />

15.9<br />

17.5<br />

31<br />

14.4<br />

Features<br />

Built-in reed switch.<br />

Same mounting pitch as the V<br />

Series.<br />

D2MC-5<br />

D2MC-01<br />

Low torque (0.5 m N m) rotary-action switch.<br />

Contact Contact specification Reed switch Rivet Crossbar<br />

Contact material Silver alloy Gold alloy<br />

Rating<br />

(resistive load)<br />

0.1 A at 30 VDC 5 A at 250 VAC 0.5 A at 30 VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

• Ratings<br />

Switching voltage: 100 VDC max.<br />

Switching current: 0.25 ADC max.<br />

Contact capacity: 10 W DC max.<br />

Min. applicable load: 0.1 mA at 5 VDC<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

0.25, 0.49, 0.98 N<br />

{25, 50, 100 gf}<br />

(160 mA at 5 VDC) (1 mA at 5 VDC)<br />

0.5, 0.75, 1.00 N m<br />

{5.1, 7.6, 10.2 gf cm}<br />

Durability<br />

(see note)<br />

Mechanical 10 x 10 6 min. 10 x 10 6 min.<br />

Electrical 3 x 10 6 min. 100 x 10 3 min.<br />

Ambient operating temperature –10°C to 60°C –25°C to 80°C<br />

Mounting pitch 10.3 x 22.2 mm 8.7 x 23.8 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Rotary action<br />

Terminals Solder Quick-connect (#205)<br />

Page 145 156<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

9


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Subminiature <strong>Basic</strong> <strong>Switches</strong>, S-size<br />

Model D3M SS SS-P<br />

Appearance<br />

Features<br />

29.2<br />

Quick-connect terminals<br />

and horizontal terminal<br />

layout ensure easy<br />

wiring and save<br />

mounting space.<br />

Same mounting pitch as<br />

SS Series.<br />

7<br />

6.4<br />

10 10.2<br />

19.8<br />

9.5<br />

19.8<br />

6.4<br />

SS-10 SS-5 SS-01 SS-3P SS-01P<br />

Long service life (30 million<br />

SS Series compatible mounting.<br />

operations) with two split springs. Single-leaf movable spring<br />

construction.<br />

Even-pitched PCB terminal<br />

models available.<br />

Contact Contact specification Crossbar Rivet Crossbar Rivet Crossbar<br />

Contact material Gold alloy Silver alloy Silver Gold alloy Silver alloy Gold alloy<br />

Rating<br />

(resistive load)<br />

0.1 A at 30 VDC 10.1 A at<br />

250 VAC<br />

3 A at<br />

250 VAC<br />

0.1 A at 30<br />

VDC<br />

11<br />

3 A at 125<br />

VAC<br />

0.1 A at 30<br />

VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

Durability<br />

(see note)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(1 mA at 5 VDC)<br />

1.50 N<br />

{153 gf}<br />

(160 mA at 5 VDC)<br />

1.47 N<br />

{150 gf}<br />

Mechanical 500 x 10 3 min. 10 x 10 6<br />

min.<br />

Electrical 200 x 10 3 min. 50 x 10 3<br />

min.<br />

0.49, 1.47<br />

N {50, 150<br />

gf}<br />

(1 mA at<br />

5 VDC)<br />

0.25, 0.49,<br />

1.47 N {25,<br />

50, 150 gf}<br />

(160 mA<br />

at 5 VDC)<br />

1.50 N<br />

{153 gf}<br />

30 x 10 6 min. 1 x 10 6 min.<br />

(1 mA at<br />

5 VDC)<br />

200 x 10 3 min. 70 x 10 3 min. 200 x 10 3<br />

min.<br />

Ambient operating temperature –25°C to 85°C –25°C to 85°C –25°C to 85°C<br />

Mounting pitch 9.5 mm 9.5 mm 9.5 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Terminals XA Connector (JST) Solder, Quick-connect (#110), PCB Solder, Quick-connect (#110),<br />

PCB (Uneven pitch, Even pitch)<br />

Page 161 168 176<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

10


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Subminiature <strong>Basic</strong> <strong>Switches</strong>, S-size<br />

Model SSG D2S<br />

Appearance<br />

6.4 19.8<br />

6.4<br />

19.8<br />

9.9<br />

9.1<br />

9.7<br />

9.0<br />

Features<br />

SSG-5 SSG-01 D2S-10 D2S-5 D2S-01<br />

Conforms to EN (IEC), UL, CSA<br />

and standards.<br />

Wide operating temperature<br />

range: –25 to 125°C.<br />

Flux-resistant structure.<br />

Available with self-clinching PCB or solder terminals.<br />

Contact Contact specification Rivet Crossbar Rivet Crossbar<br />

Contact material Silver alloy PGS alloy Silver alloy Silver Gold alloy<br />

Rating<br />

(resistive load)<br />

3 A at<br />

250 VAC<br />

0.1 A at 125 VAC 10.1 A at<br />

250 VAC<br />

3 A at 250 VAC 0.1 A at 30 VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(160 mA<br />

at 5 VDC)<br />

0.50, 1.50 N<br />

{51, 153 gf}<br />

(1 mA at 5 VDC) (160 mA at 5 VDC) (1 mA at 5 VDC)<br />

1.47 N<br />

{150 gf}<br />

0.49, 1.47 N<br />

{50, 150 gf}<br />

Durability<br />

Mechanical 10 x 10 6 min. 10 x 10 6 min. 30 x 10 6 min.<br />

(see note)<br />

Electrical 200 x 10 3 min. 50 x 10 3 min. 200 x 10 3 min.<br />

Ambient operating temperature –25°C to 125°C –25°C to 85°C<br />

Mounting pitch 9.5 mm 9.5 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Terminals<br />

Solder,<br />

Self-clinching PCB, Solder<br />

Quick-connect (#110), PCB<br />

Page 182 190<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

11


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Ultra Subminiature <strong>Basic</strong> <strong>Switches</strong>, J-size<br />

Model D2F J D2MQ<br />

Appearance<br />

12.7<br />

5.7<br />

5.1<br />

6.5<br />

8.9<br />

8.2<br />

2.7<br />

6.5<br />

Features<br />

Standard Low force Micro load<br />

D2F (-*) D2F-F* D2F-01*<br />

Flux-resistant structure.<br />

Low operating force models available.<br />

12.7<br />

Ultra subminiature<br />

model capable of<br />

switching<br />

large-capacity loads<br />

(7 A, 250 VAC).<br />

Silver<br />

plated<br />

Gold plated<br />

Snap-action switch with ultra<br />

subminiature size and light weight.<br />

Gold-plated contacts for micro load<br />

switching available in addition to<br />

silver-plated contacts.<br />

Contact Contact specification Crossbar Rivet Rivet<br />

Contact material Silver alloy Gold alloy Silver plated<br />

Gold plated<br />

Silver plated<br />

Rating<br />

(resistive load)<br />

3 A at<br />

125 VAC<br />

1 A at<br />

125 VAC<br />

0.1 A at<br />

30 VDC<br />

7 A at 250 VAC 0.5 A at<br />

30 VDC<br />

Gold plated<br />

50 mA at<br />

30 VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

100<br />

permissible 10<br />

load (mA)<br />

1<br />

0.1<br />

0.01<br />

(N-level reference<br />

value)<br />

5 VDC)<br />

5 VDC)<br />

(100 mA at 5 VDC)<br />

(1 mA at<br />

(30 mA at 5 VDC)<br />

(50 mA at<br />

Operating force (OF) (see note) 1.47 N 0.74 N 0.74, 1.47 N 1.37 N<br />

1.18 N<br />

{150 gf} {75 gf} {75, 150 gf} {140 gf}<br />

{120 gf}<br />

Durability<br />

Mechanical 1 x 10 6 min. 10 x 10 6 min. 30 x 10 3 min.<br />

(see note)<br />

Electrical 30 x 10 3 min. 50 x 10 3 min. 10 x 10 3 min.<br />

Ambient operating temperature –25°C to 65°C –10°C to 80°C –15°C to 70°C<br />

Mounting pitch 6.5 mm 4.8 mm 4.0 mm<br />

Actuators<br />

(5 mA at<br />

5 VDC)<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Roller leaf spring<br />

Pin plunger<br />

Leaf spring<br />

(available separately)<br />

Hinge lever<br />

Roller leaf spring<br />

Hinge roller lever<br />

Pin plunger<br />

Leaf lever<br />

Hinge leaf lever<br />

Terminals<br />

PCB (general, self-clinching, right angled, left<br />

angled), Solder (general, compact)<br />

Turret<br />

PCB (straight, right<br />

angled, left angled)<br />

Page 197 203 209<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

12


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Sealed <strong>Basic</strong> <strong>Switches</strong><br />

Model D2VW D2SW D2SW-P<br />

Appearance<br />

Features<br />

10.3<br />

15.9<br />

33<br />

6.4<br />

10.6<br />

D2VW-5 D2VW-01 D2SW-3 D2SW-01 D2SW-P2 D2SW-P01<br />

Same internal mechanism SS Series compatible mounting. SS Series compatible mounting.<br />

and mounting as V Series.<br />

Use of epoxy resin assures<br />

stable sealing.<br />

Conforms to UL, CSA, and<br />

VDE standards.<br />

19.8<br />

10.1<br />

Sealed structure using epoxy<br />

resin.<br />

Conforms to UL, CSA and VDE<br />

standards.<br />

11<br />

19.8<br />

6.4<br />

Sealed structure using rubber<br />

packing.<br />

Single-leaf movable spring<br />

construction.<br />

Even-pitched PCB terminal<br />

models available.<br />

Contact Contact specification Rivet Crossbar Rivet Crossbar Rivet Crossbar<br />

Contact material Silver alloy Gold alloy Silver Gold alloy Silver Gold alloy<br />

Rating<br />

(resistive load)<br />

5 A at<br />

250 VAC<br />

0.1 A at<br />

30 VDC<br />

3 A at 125<br />

VAC<br />

0.1 A at 30<br />

VDC<br />

2 A at 250<br />

VAC<br />

0.1 A at 30<br />

VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

100<br />

permissible<br />

10<br />

load (mA)<br />

1<br />

0.1<br />

0.01<br />

(N-level reference<br />

value)<br />

5 VDC) 5 VDC) 5 VDC) 5 VDC) 5 VDC) 5 VDC)<br />

(160 mA at (1 mA at (160 mA at (1 mA at (160 mA at (1 mA at<br />

Operating force (OF) (see note) 1.96 N<br />

1.77 N<br />

1.80 N<br />

{200 gf}<br />

{180 gf}<br />

{183 gf}<br />

Durability<br />

Mechanical 10 x 10 6 min. 5 x 10 6 min. 1 x 10 6 min.<br />

(see note)<br />

Electrical 100 x 10 3 1 x 10 6 min. 200 x 10 3 min. 50 x 10 3 min. 200 x 10 3<br />

min.<br />

min.<br />

Ambient operating temperature –40°C to 85°C –40°C to 85°C –20°C to 70°C<br />

Mounting pitch 10.3 x 22.2 mm 9.5 mm 9.5 mm<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Terminals Molded lead wire, Solder Molded lead wire, Solder,<br />

Quick-connect (#110), PCB<br />

Molded lead wire, Solder,<br />

Quick-connect (#110), PCB<br />

(Uneven pitch, Even pitch)<br />

Page 214 220 227<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

13


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Sealed <strong>Basic</strong> <strong>Switches</strong><br />

Model D2HW D2JW D2FW-G<br />

Appearance<br />

5.3<br />

6.5<br />

9.4<br />

23.5<br />

8<br />

13.5<br />

13.3<br />

12.7<br />

5.3<br />

Features<br />

Long stroke (OT: 1.4 mm).<br />

Molded lead wire models Single-point mounting with an M4<br />

Base-mounting models, M3-screw conform to IP67 (water screw.<br />

mounting models, and models with intrusion).<br />

Incorporates a fixed leaf lever.<br />

posts are available.<br />

Wide operating temperature<br />

All models lead–free (including range: –40 to 85°C.<br />

All models lead–free (including molded<br />

molded lead wire models).<br />

lead wire models).<br />

Contact Contact specification Crossbar Crossbar Crossbar<br />

Contact material Gold alloy Gold alloy Silver alloy Gold alloy<br />

Rating<br />

(resistive load)<br />

2 A at 12 VDC 0.1 A at 30 VDC 1 A at 30 VDC 0.1 A at<br />

30 VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

100<br />

permissible<br />

10<br />

load (mA)<br />

1<br />

0.1<br />

0.01<br />

(N-level reference<br />

value) (1 mA at 5 VDC) (1 mA at 5 VDC) (100 mA at 5 VDC) (1 mA at 5 VDC)<br />

Operating force (OF) (see note)<br />

0.75 N<br />

{76 gf}<br />

2.45 N<br />

{250 gf}<br />

2.45 N<br />

{250 gf}<br />

(Leaf lever)<br />

Durability<br />

Mechanical 1 x 10 6 min. 1 x 10 6 min. 3 x 10 5 min.<br />

(see note)<br />

Electrical 100 x 10 3 min. 100 x 10 3 min. 30 x 10 3 min. 100 x 10 3 min.<br />

Ambient operating temperature –40°C to 85°C –40°C to 85°C –40°C to 85°C<br />

Mounting pitch --- 4.8 mm ---<br />

Actuators<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Leaf lever<br />

Simulated leaf<br />

lever<br />

Hinge roller<br />

lever<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller<br />

lever<br />

Hinge roller<br />

lever<br />

Leaf lever<br />

Long leaf lever<br />

Terminals<br />

Solder, PCB (straight, right Molded lead wire, Solder Molded lead wire<br />

angled, left angled)<br />

Page 233 241 246<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

14


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Detection <strong>Switches</strong><br />

Model D2A D3C D2X D3K<br />

Appearance<br />

Features<br />

(External<br />

length)<br />

(Distance<br />

from hole)<br />

Standard models<br />

low operating<br />

Models with<br />

f<br />

Compact, light weight, and 3-mm long<br />

stroke.<br />

Built-in slide mechanism for selecting<br />

shorting or non-shorting timing.<br />

Ideal for household appliances, audio<br />

equipment, office equipment,<br />

communications equipment, etc.<br />

4.2<br />

6<br />

(External<br />

length)<br />

Standard<br />

models<br />

6.7<br />

8<br />

(Distance<br />

from hole)<br />

Models with<br />

low operating<br />

f<br />

Long stroke of 3 mm.<br />

Shorting and<br />

non-shorting models<br />

available.<br />

23<br />

5.3<br />

Clip-on wiring with<br />

crimp-type connectors.<br />

Snap-fit attachment for<br />

easy installation.<br />

Operation possible<br />

from either side.<br />

Contact Contact specification Slide Slide Slide Slide<br />

13.7<br />

18.9<br />

Ultra-low operating force<br />

(0.03 N).<br />

Snap-fit attachment for<br />

easy installation.<br />

Clip-on wiring with<br />

crimp-type connectors.<br />

Long stroke of 45°.<br />

Contact material Silver plated Silver plated Gold plated Silver plated<br />

Rating<br />

(resistive load)<br />

0.1 A at 30 VDC 0.1 A at 30 VDC 0.1 A at 30 VDC 10 mA at 12 VDC<br />

Max. operating<br />

current (A)<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(1 mA at 5 VDC) (1 mA at 5 VDC) (1 mA at 5 VDC) (1 mA at 5 VDC)<br />

0.98 N {100 gf},<br />

0.49 N {50 gf}<br />

0.39 N {40 gf},<br />

1.28 N {130 gf}<br />

0.49 N<br />

{50 gf}<br />

0.03 N<br />

{3 gf}<br />

Durability<br />

Mechanical 50 x 10 3 min. 50 x 10 3 min. 1 x 10 6 min. 2 x 10 6 min.<br />

(see note)<br />

Electrical 50 x 10 3 min. 50 x 10 3 min. 50 x 10 3 min. 2 x 10 6 min.<br />

Ambient operating temperature –10°C to 70°C –20°C to 80°C –10°C to 70°C –10°C to 70°C<br />

Mounting pitch --- --- --- ---<br />

Actuators<br />

Pin plunger Rotary lever Rotary lever Rotary lever<br />

Terminals PCB PCB CT connector<br />

(AMP)<br />

CT connector<br />

(AMP)<br />

Page 250 254 258 262<br />

Note: 1. These values are for pin plunger models.<br />

2. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

15


Selection Guide<br />

Selection Guide<br />

Classifications<br />

Door <strong>Switches</strong><br />

Model D3D D2D D2T<br />

Appearance<br />

15<br />

12.5<br />

17<br />

33.6<br />

30.9<br />

15.35<br />

36.4<br />

30 13<br />

Features<br />

Choose from plunger or Minimum contact gap of<br />

lever actuator.<br />

3 mm (standard model).<br />

Low operation force of 2 N Pull-on lock model also<br />

max.<br />

available.<br />

Quick-connection terminals<br />

for easier wiring.<br />

Contact Contact specification Crossbar Rivet Rivet<br />

Contact material Gold alloy Silver Silver<br />

Rating<br />

(resistive load)<br />

Incorporates two circuits for<br />

power loads and signals.<br />

Install using panel or screw<br />

mounting.<br />

1 A at 125 VAC 16 A at 250 VAC 5 A at 250 VAC 0.1 A at<br />

30 VDC<br />

Max. operating<br />

current (A)<br />

20<br />

15<br />

10<br />

8<br />

5<br />

3<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Min.<br />

permissible<br />

load (mA)<br />

(N-level reference<br />

value)<br />

Operating force (OF) (see note 1)<br />

100<br />

10<br />

1<br />

0.1<br />

0.01<br />

(1 mA at 5 VDC) (160 mA at 5 VDC) (160 mA at<br />

5 VDC)<br />

2.0 N<br />

19.61, 2.94, 1.96 N<br />

3.24 N<br />

{204 gf}<br />

{2000, 300, 200 gf}<br />

{330 gf}<br />

(1 mA at<br />

5 VDC)<br />

Durability<br />

Mechanical 300 x 10 3 min. 10 x 10 6 min. 100 x 10 3 min.<br />

(see note 1)<br />

Electrical 100 x 10 3 min. 100 x 10 3 min. 100 x 10 3 min.<br />

Ambient operating temperature –30°C to 60°C –25°C to 85°C –25°C to 85°C<br />

Mounting pitch --- 22 mm 26.4 mm<br />

Actuators<br />

Plunger<br />

Pin plunger<br />

Pin plunger<br />

Lever<br />

Hinge lever<br />

Terminals HL connector (J.S.T) Quick-connect (#250) Solder (straight, right angled)<br />

Page 266 270 278<br />

Note: 1. These values are for pin plunger models.<br />

2. Contact gap for pull-on lock model is 1 mm.<br />

3. The above table provides only an overview of specifications. Before actual use, be sure to check the specification details and precautions<br />

given on the relevant reference pages.<br />

16


General Information<br />

General Information<br />

List of Standards<br />

Certification body/Standard UL CSA EN/IEC CE mark TÜV Page<br />

Model<br />

Z-size Z -15H/G/E (TÜV approval) 32<br />

(General-<br />

purpose)<br />

-01H (TÜV approval)<br />

-10FY <br />

V-size<br />

(Miniature)<br />

S-size<br />

(Subminia-<br />

ture)<br />

-15ER <br />

Z-55 -15G55 (TÜV approval)<br />

-01H55 (TÜV approval)<br />

A 63<br />

X 70<br />

DZ 78<br />

D3V (VDE approval) 92<br />

V -21/16/11 (VDE approval) 110<br />

-15/10 (TÜV approval)<br />

VX (VDE approval) 126<br />

D2MV 133<br />

K (VDE approval) 140<br />

D2RV 145<br />

D2MC 156<br />

D3M (TÜV approval) 161<br />

SS -10/5 (VDE approval) 168<br />

-01 <br />

SS-P (UL approval) (VDE approval) 176<br />

SSG (TÜV approval) 182<br />

D2S 190<br />

J-size (Ul-<br />

D2F 197<br />

tra Sub-<br />

miniature) J 203<br />

D2MQ 209<br />

Sealed Ba-<br />

D2VW (VDE approval) 214<br />

sic<br />

<strong>Switches</strong><br />

D2SW -3 220<br />

-01 (VDE approval)<br />

Detection<br />

<strong>Switches</strong><br />

Door<br />

<strong>Switches</strong><br />

D2SW-P (UL approval) 227<br />

D2HW (UL approval) 233<br />

D2JW 241<br />

D2FW-G 246<br />

D2A 250<br />

D3C 254<br />

D2X 258<br />

D3K 262<br />

D3D (cUL approval) (VDE approval) 266<br />

D2D (VDE approval,<br />

270<br />

TÜV approval)<br />

D2T (VDE approval) 278<br />

Note: : Approved model with standard marking on the switch.<br />

: Approved model without standard marking on the switch. The marking may be on the box.<br />

Specific models within the approved models may not have the standard approvals.<br />

Consult your OMRON sales representative for specific models with standard approvals.<br />

17


General Information<br />

General Information<br />

Actuator Types and Selection Methods<br />

Actuator Types and Selection Methods<br />

Appearance<br />

Type<br />

Pin<br />

plunger<br />

Spring<br />

pin<br />

plunger<br />

Spring<br />

short pin<br />

plunger<br />

Panel<br />

mount pin<br />

plunger<br />

Panel<br />

mounted<br />

(cross)<br />

roller pin<br />

plunger<br />

Leaf<br />

spring<br />

Roller<br />

leaf<br />

spring<br />

Pretravel<br />

(PT)<br />

Overtravel<br />

(OT)<br />

Operating<br />

force (OF)<br />

Precision<br />

Vibration<br />

/shock<br />

Description<br />

Small Small Small Suitable for short direct strokes, switch<br />

characteristics are used directly, and<br />

high-precision position detection is<br />

possible. The overtravel, however, is the<br />

shortest of any actuator, requiring a<br />

reliable stopper.<br />

Small Medium Large Overtravel is longer than for a pin<br />

plunger, but the same application<br />

methods are possible. The plunger<br />

diameter is slightly larger, but off-center<br />

loads must be avoided, i.e., the load<br />

must be on the center of the plunger.<br />

Small Medium Large Overtravel is large, just as for a spring<br />

pin plunger. The plunger is short and has<br />

a larger diameter to make alignment<br />

easier.<br />

Small Large Large The overtravel is the largest of all<br />

plunger types. The switch is mounted to<br />

a panel using a hexagonal nut and lock<br />

nut (mounting position can be adjusted<br />

by adjusting the nuts). The plunger can<br />

be operated either manually or<br />

mechanically, and usage in combination<br />

with a low-speed cam is also possible.<br />

Small Large Large A roller is attached to a panel mount pin<br />

plunger switch and is operated with a<br />

cam or dog. The mounting position can<br />

be adjusted the same as a panel mount<br />

pin plunger switch, but the overtravel is<br />

slightly smaller. Cross rollers are also<br />

available that run parallel to the switch.<br />

Medium Medium Medium The stroke is larger because of a<br />

powerful leaf spring, making this<br />

actuator suitable for low-speed cams or<br />

cylinder drives. The bearing point is<br />

fixed, so the overtravel must be<br />

maintained within specifications in the<br />

application to prevent damage.<br />

Medium Medium Medium A leaf spring actuator with a roller<br />

attached. Suitable for cam or dog<br />

operation.<br />

Leaf lever Large Large Medium A bend in the lever is used to create a<br />

large stroke. Suitable for detecting cams<br />

or dogs, as well as various other moving<br />

objects.<br />

Simulated<br />

roller leaf<br />

lever<br />

Hinge<br />

lever<br />

Simulated<br />

roller<br />

lever<br />

Hinge<br />

roller<br />

lever<br />

Reverse<br />

operation<br />

hinge<br />

lever<br />

Large Large Medium A leaf lever with the end bent into a<br />

curve to enable application as a simple<br />

roller type.<br />

Large Medium Small Used with a low-speed, low-torque cam,<br />

the shape of the level can be changed to<br />

match the operating body. Steel is<br />

mainly used as the material for the lever.<br />

Large Medium Small A hinge lever with the end bent into a<br />

curve to enable application as a simple<br />

roller type.<br />

Large Medium Small A hinge lever with a roller attached.<br />

Suitable for high-speed cam operation.<br />

Large Small Medium Used with a low-speed, low-torque cam,<br />

the shape of the level can be changed to<br />

match the operating body. Steel is<br />

mainly used as the material for the lever.<br />

18


General Information<br />

General Information<br />

Appearance<br />

Type<br />

Reverse<br />

operation<br />

hinge<br />

roller<br />

lever<br />

Rotating<br />

operation<br />

Flexible<br />

rod<br />

Pretravel<br />

(PT)<br />

Overtravel<br />

(OT)<br />

Operating<br />

force (OF)<br />

Precision<br />

Vibration<br />

/shock<br />

Description<br />

Medium Medium Medium A reverse operation hinge lever with a<br />

roller attached. Suitable for cam<br />

operation.<br />

Large Large Small A low-torque actuator with a rotating<br />

operation. Suitable for detecting<br />

lightweight objects, such as coins and<br />

paper currency.<br />

Large Large Small Can be operated in any of 360 (but not<br />

in the direction running along the center<br />

of the rod). The operating force is small.<br />

Effective for detecting when the direction<br />

or shape is not consistent. The<br />

overtravel is absorbed by the actuator,<br />

providing a large leeway in operation<br />

object play.<br />

Note:<br />

Indications for precision and vibration/shock are as follows: : Possible, : Good, : Excellent, : Superior<br />

Actuators related only to Z-series <strong>Switches</strong> are not listed above.<br />

Selection of Models by Environmental Condition<br />

Use a model with a degree of protection suited for the operating conditions, such as the exposure of the model to dust, gas, powder, and water<br />

drops.<br />

<strong>Basic</strong> <strong>Switches</strong><br />

Dust<br />

and<br />

powder<br />

Gas<br />

Water<br />

drops<br />

Degree of<br />

protection<br />

X X IP00 Z, A, X, DZ, TZ, D3C, D2X, D3K,<br />

D2A<br />

X X IP40 D3V, V, VX, D2MV, K, D2RV, D2MC,<br />

D3M, SS, SS-P, SSG, D2S, D2F, J,<br />

D2MQ, D3D, D2D, D2T<br />

<br />

(excluding<br />

the terminals)<br />

IP67<br />

(excluding<br />

the<br />

terminals)<br />

D2VW terminal models<br />

D2SW terminal models<br />

D2SW-P terminal models<br />

D2HW terminal models<br />

D2JW terminal models<br />

IP67 D2VW molded lead wire models<br />

D2SW molded lead wire models<br />

D2SW-P molded lead wire models<br />

D2HW molded lead wire models<br />

D2JW molded lead wire models<br />

D2FW-G<br />

Model Environmental resistance Description of sealing<br />

Dustproof, but no protection<br />

against gas, water, or oil<br />

(liquids).<br />

Use a model satisfying IP67<br />

requirements or a Limit Switch<br />

in locations subject to water or<br />

liquid splashes.<br />

Since no clearance exists in the<br />

actuator section and inside the<br />

Switch (between the case and<br />

cover), the Switch is completely<br />

dustproof and gas-tight. Pay<br />

attention to water and oil,<br />

however, as the terminal section<br />

is exposed. Use a model<br />

satisfying IP67 requirements or<br />

a Limit Switch in locations<br />

subject to water or liquid<br />

splashes.<br />

The actuator, terminal section,<br />

and clearance between the<br />

case and cover are fully sealed.<br />

The Switch is thus resistant to<br />

dust, gas, water, oil, etc.<br />

Note: : Applicable<br />

: Applicable depending on the model. Consult your OMRON sales representative.<br />

X: Not applicable<br />

Temperature and Humidity<br />

Be sure to use the Switch within the permissible temperature range<br />

with no icing.<br />

Shock and Vibration<br />

The Switch will malfunction if the contact is separated for more than<br />

1 ms due to shock or vibration.<br />

Make sure to use the Switch with a contact gap that is wide enough<br />

and operating force that is low enough for the application.<br />

Actuator section<br />

Terminal section<br />

Normally, <strong>Basic</strong> <strong>Switches</strong> are protected<br />

against the entry of dust by minimizing<br />

the clearances in the actuator section<br />

(between the plunger and case) and<br />

terminal section, or by closely mating<br />

the convex and concave parts.<br />

Sealed actuator section<br />

Sealed actuator section<br />

Lead<br />

19


General Information<br />

General Information<br />

Selection of Models for Micro Loads<br />

It is recommended that the following <strong>Basic</strong> <strong>Switches</strong> be used, each of which has contact specifications suited to the specified micro load range.<br />

5 mW<br />

0.15 W<br />

0.8 W<br />

3 W<br />

D2MQ (silver-plated)<br />

SS-1<br />

D2MQ (gold-plated)<br />

D2MC-01<br />

Z-01H<br />

D3V-01, VX-01, D2MV-01, D3M, SS-01, SSG-01, D2S-01,<br />

D2F-01, D2VW-01, D2SW-01, D2JW, D2A, D3C, D2X<br />

D2HW<br />

Voltage (VDC)<br />

30<br />

10<br />

5<br />

5 mW 0.15 W 0.8 W<br />

3 W<br />

0.1 0.16 1 5 10 20 26.6 50 100 160 500<br />

Current (mA)<br />

20


General Information<br />

Glossary<br />

General Terms<br />

<strong>Basic</strong> Switch<br />

A small-size switch with a very small contact gap and snap–action<br />

mechanism and with a contact structure that switches by a specified<br />

movement and specified force enclosed in a case with an actuator<br />

provided on the exterior of the case. (<strong>Basic</strong> switches are often<br />

referred to as merely “switches” in this catalog.)<br />

Switch with Contacts<br />

A type of switch that achieves the switching function through the<br />

mechanical switching of contacts. Use as opposed to a semiconductor<br />

switch with switch characteristics.<br />

Contact Form<br />

The structure of the electrical I/O circuits of contacts used according<br />

to the type of application. (Refer to Contact Form table later in this<br />

section.)<br />

Ratings<br />

Value generally used as a reference for ensuring the characteristics<br />

and performance of switches, such as the rated current and rated<br />

voltage. Ratings are given assuming specific conditions (such as<br />

the type of load, current, voltage, and frequency).<br />

Resin Filled (Molded Terminal)<br />

A terminal which is filled with resin after being connected to the internal<br />

circuit of the switch with a lead to eliminate exposed current-carrying<br />

metal parts and thereby to enhance the drip-proof properties<br />

of the switch.<br />

Terms for Configuration and Structure<br />

Switch Configuration and Structure<br />

General Information<br />

Insulation Resistance<br />

The resistance between discontinuous terminals, between terminals<br />

and non-current-carrying metal parts, and between terminals<br />

and ground.<br />

Dielectric Strength<br />

The threshold value up to which insulation will not be destroyed<br />

when a high voltage is applied for 1 minute to a predetermined measurement<br />

location.<br />

Contact Resistance<br />

The electrical resistance of the contact point of contacts. Generally,<br />

the contact resistance includes the conductive resistance of the<br />

spring or terminal section.<br />

Vibration Resistance<br />

Malfunction: The range of vibration for which closed contacts will not<br />

open for longer than a specific time when vibration is applied to a<br />

switch currently in operation.<br />

Shock Resistance<br />

Destruction: The range of shock for which the components of the<br />

switch will not be damaged and for which operating characteristics<br />

are maintained when mechanical shock is applied to a switch during<br />

transportation or installation.<br />

Malfunction: The range of shock for which closed contacts will not<br />

open for longer than a specific time when shock is applied to a<br />

switch currently in operation.<br />

Operating Body<br />

A part of a machine or equipment, such as a<br />

cam or dog, which operates the actuator of the<br />

switch.<br />

Switch Case<br />

Also called the housing. Protects the switch<br />

mechanism.<br />

Actuator<br />

A part of the switch and is a mechanism incorporating<br />

the pushbutton and lever. External force<br />

imposed on the actuator is relayed to the internal<br />

spring mechanism, thus operating the moving<br />

contact to turn the switch ON or OFF.<br />

Contact Gap<br />

A distance between the fixed contact and moving<br />

contact when they are separated from each other,<br />

thus enabling switching operation.<br />

Mounting Hole<br />

Moving Contact<br />

Also called a moving spring. A part of a mechanism<br />

for touching or separating from the fixed<br />

contact.<br />

Terminals<br />

Section where electrical wires are connected for input<br />

and output of the switch.<br />

Terms Related to Durability<br />

Mechanical Durability: The switching durability when a switch is<br />

operated at a specified frequency and specified overtravel (OT)<br />

without the contacts energized.<br />

Electrical Durability: The switching durability when a switch is<br />

operated at a specified frequency and specified overtravel (OT)<br />

under the rated load.<br />

Standard Test Conditions<br />

<strong>Switches</strong> are tested under the following conditions.<br />

Ambient temperature: 20±2°C<br />

Relative humidity: 65±5%<br />

Atmospheric pressure: 101.3 kPa<br />

N-level Reference Value<br />

The N-level reference value indicates the failure rate of the switch.<br />

The following formula indicates that the failure rate is 1/2,000,000 at<br />

a reliability level of 60% (λ 60 ).<br />

λ 60 = 0.5 10 –6 /operations<br />

21


General Information<br />

General Information<br />

Contact Shape and Type<br />

Shape Type Main<br />

material<br />

Crossbar<br />

contact<br />

Gold alloy<br />

Silver alloy<br />

Processing<br />

method<br />

Welding or<br />

riveting<br />

Main application<br />

Crossbar contacts are used for ensuring high contact reliability for<br />

switching micro loads.<br />

The moving contact and fixed contact come in contact with each<br />

other at a right angle. Crossbar contacts are made with materials<br />

that environment-resistant, such as gold alloy.<br />

In order to ensure excellent contact reliability, bifurcated crossbar<br />

contacts may be used.<br />

Needle Silver Needle contacts are used for ensuring improvement in contact<br />

reliability for switching loads, such as relays.<br />

A needle contact is made from a rivet contact by reducing the<br />

bending radius of the rivet contact to approximately 1 mm for the<br />

purpose of improving the contact pressure per unit area.<br />

Rivet<br />

Silver<br />

Silver plated<br />

Silver alloy<br />

Gold plated<br />

Rivet contacts are used in a wide application range from standard<br />

to high-capacity loads.<br />

The fixed rivet contact is usually processed so that it has a groove<br />

to eliminate compounds that may be generated as a result of<br />

switching. Furthermore, to prevent the oxidation or sulfidization of<br />

the silver contacts while the switch is stored, the contacts may be<br />

gold-plated.<br />

Contacts made with silver alloy are used for switching high current,<br />

such as the current supplied to TV sets.<br />

Contact Gap<br />

The contact gap is either 0.25, 0.5, 1.0, or 1.8 mm. The contact gap<br />

is a design goal. Check the contact gap of the switch to be used if a<br />

minimum contact gap is required. The standard contact gap is<br />

0.5 mm. Even for the same switch configuration, the smaller the<br />

contact gap of a switch mechanism is, the less the movement differential<br />

(MD) is and the more sensitivity and longer durability the<br />

switch has. Such a switch cannot ensure, however, excellent<br />

switching performance, vibration resistance, or shock resistance.<br />

A switch becomes less sensitive when the movement differential<br />

(MD) increases along with the contact gap due to the wear and tear<br />

of the contacts as a result of current switching operations. If a switch<br />

with a contact gap of 0.25 mm is used for its high sensitivity, it will be<br />

necessary to minimize the switching current in order to prevent the<br />

wear and tear of the contacts as a result of current switching operations.<br />

A switch with a wide contact gap excels in vibration resistance,<br />

shock resistance, and switching performance.<br />

NC contact<br />

Moving<br />

contact<br />

Contact gap<br />

NO contact<br />

Character<br />

displayed<br />

Contact gap<br />

DC<br />

switching<br />

MD<br />

Accuracy and<br />

durability<br />

Vibration and<br />

shock resistance<br />

Feature<br />

H 0.25 mm Inferior Minimal Excellent Inferior High precision and<br />

long durability<br />

G 0.50 mm Ordinary Short Good Ordinary General-purpose<br />

F 1.00 mm Good Medium Ordinary Good Performance level<br />

between G and E<br />

E 1.80 mm Excellent Long Inferior Excellent Highly vibration and<br />

shock resistive<br />

22


General Information<br />

Terms Related to Operating Characteristics<br />

Definitions of Operating Characteristics<br />

V<br />

Operating<br />

position<br />

Releasing position<br />

Free<br />

position<br />

Total travel<br />

position<br />

Center of switch mounting hole<br />

Term<br />

Operating<br />

Force<br />

Releasing<br />

Force<br />

Total Travel<br />

Force<br />

RF<br />

TTF<br />

Unit<br />

N<br />

{gf, kgf}<br />

N<br />

{gf, kgf}<br />

N<br />

{gf, kgf}<br />

Travel Pretravel PT mm or<br />

degrees<br />

Overtravel OT mm or<br />

degrees<br />

Movement<br />

Differential<br />

MD<br />

mm or<br />

degrees<br />

Total Travel TT mm or<br />

degrees<br />

Position Free Position FP mm or<br />

degrees<br />

Operating<br />

Position<br />

Releasing<br />

Position<br />

Total Travel<br />

Position<br />

OP<br />

RP<br />

TTP<br />

mm or<br />

degrees<br />

mm or<br />

degrees<br />

mm or<br />

degrees<br />

Classification<br />

Force<br />

Abbreviation<br />

OF<br />

Dispersion<br />

Max.<br />

Min.<br />

General Information<br />

Definition<br />

The force applied to the actuator required to operate the<br />

switch contacts from the free position to the operating<br />

position.<br />

The value to which the force on the actuator must be<br />

reduced to allow the contacts to return to the normal<br />

position.<br />

--- The force required for the actuator to reach the total<br />

travel position from the free position.<br />

Max. The distance or angle through which the actuator moves<br />

from the free position to the operating position.<br />

Min. The distance or angle of the actuator movement beyond<br />

the operating position to the total travel position.<br />

Max. The distance or angle of the actuator from the operating<br />

position to the releasing position.<br />

--- The distance or angle of the actuator movement from<br />

the free position to the total travel position.<br />

Max. The initial position of the actuator when no external<br />

force is applied.<br />

± The position of the actuator at which the contacts snap<br />

to the operated contact position when external force is<br />

applied from the free position.<br />

--- The position of the actuator at which the contacts snap<br />

from the operated contact position to their free position.<br />

--- The position of the actuator when it reaches the stopper.<br />

Example of Fluctuation:<br />

V-21-16 with max. operating force of 3.92 N<br />

The above means that each switch sample operates with a maximum operating force (OF) of 3.92 N when increasing the OF imposed on the<br />

actuator from 0. Refer to page 28, Operating Stroke Setting.<br />

Terminal Symbol and Contact Form<br />

COM<br />

NC<br />

NO<br />

Contact<br />

Terminal Types<br />

Solder terminal<br />

Common terminal<br />

Normally closed terminal<br />

Normally open terminal<br />

Type<br />

Terminal symbol<br />

Shape<br />

Contact Form<br />

Symbol<br />

Name<br />

SPDT<br />

SPST-NC<br />

SPST-NO<br />

Split contacts<br />

Z-10FY-B<br />

Quick-connect terminal (#110, #187, and #250)<br />

Screw terminal<br />

Maintained<br />

contacts<br />

Z-15ER<br />

PCB terminal<br />

Angle terminal<br />

DPDT<br />

DZ<br />

Note:<br />

In addition to the above, molded terminals with lead wires<br />

and snap-on mounting connectors are available.<br />

23


General Information<br />

Terms Related to EN61058-1 Standards<br />

Electric Shock Protective Class: Indicates the electric shock preventive<br />

level. The following classes are provided.<br />

Class 0: Electric shocks are prevented by basic insulation only.<br />

Class I: Electric shocks are prevented by basic insulation and<br />

grounding.<br />

Class II: Electric shocks are prevented by double insulation or enforced<br />

insulation with no grounding required.<br />

Class III: No countermeasures against electric shocks are required<br />

because the electric circuits in use operate in a<br />

low-enough voltage range (50 VAC max. or 70 VDC<br />

max.)<br />

Proof Tracking Index (PTI): Indicates the index of tracking resistance,<br />

that is, the maximum dielectric strength with no short-circuiting<br />

between two electrodes attached to the switch sample while 50<br />

drops of 0.1% ammonium chloride solution are dropped between<br />

the electrodes drop by drop. Five levels are provided. The following<br />

table indicates the relationship between these PTI levels and CTI<br />

values according to the UL Plastics Recognized Directory.<br />

PTI<br />

CTI Classified by UL<br />

500 PLC level 1: 400 CTI 600<br />

(Check with material manufacturer if the<br />

material meets CTI 500)<br />

375 PLC level 2: 250 CTI 400<br />

(Check with material manufacturer if the<br />

material meets CTI 375)<br />

300 PLC level 2: 250 CTI 400<br />

(Check with material manufacturer if the<br />

material meets CTI 300)<br />

250 PLC level 2: 250 CTI 400<br />

175 PLC level 3: 175 CTI 250<br />

General Information<br />

seconds by using a soldering iron, the tip temperature of which is<br />

350°C.<br />

Solder Terminal Type 2: A type of solder terminal classified by heat<br />

resistance under the following test conditions.<br />

Dip soldering bath applied: The terminal must not wobble or<br />

make any change in insulation distance after the terminal is<br />

dipped for a specified depth and period into a dip soldering bath<br />

at a temperature of 260°C at specified speed.<br />

Soldering iron applied: The terminal must not wobble or make<br />

any change in insulation distance after the terminal is soldered<br />

by applying wire solder that is 0.8 mm in diameter for 5 seconds<br />

by using a soldering iron, the tip temperature of which is 350°C.<br />

Clearance distance: The minimum space distance between two<br />

charged parts or between a charged part and a metal foil stuck to the<br />

non-metal switch housing.<br />

Creepage distance: The minimum distance on the surface of the<br />

insulator between two charged parts or between a charged part and<br />

a metal foil stuck to the non-metal switch housing.<br />

Distance through insulation: The minimum direct distance between<br />

the charged part and a metal foil stuck to the insulative switch<br />

housing through air plus any other insulator thickness including the<br />

housing itself. The distance through insulation will be the insulator<br />

thickness when there is no distance through air.<br />

Number of Operations: Indicates the operation number of durability<br />

test provided by the standard. They are classified into the following<br />

levels and the switch must bear the corresponding symbol. A<br />

switch with high switching frequency must withstand 50,000 switching<br />

operations and that with low switching frequency must withstand<br />

10,000 operations to satisfy IEC standards.<br />

Number of operations<br />

Symbol<br />

100,000 1E5<br />

50,000 5E4<br />

25,000 25E3<br />

10,000 No symbol required<br />

6,000 6E3<br />

3,000 3E3<br />

1,000 1E3<br />

300 3E2<br />

Ambient Temperature: Indicates the operating temperature range<br />

of the switch. The table indicates the meaning of symbol for reference.<br />

Symbol T85 25T85<br />

Temperature range 0°C to 85°C –25°C to 85°C<br />

Solder Terminal Type 1: A type of solder terminal classified by heat<br />

resistance under the following test conditions.<br />

Dip soldering bath applied: The terminal must not wobble or<br />

make any change in insulation distance after the terminal is<br />

dipped for a specified depth and period into a dip soldering bath<br />

at a temperature of 235°C at specified speed.<br />

Soldering iron applied: The terminal must not wobble or make<br />

any change in insulation distance after the terminal is soldered<br />

by applying wire solder that is 0.8 mm in diameter for two to three<br />

24


General Information<br />

General Information<br />

Cautions<br />

Note: Always observe the following cautions to ensure safety.<br />

Mounting<br />

Before mounting, dismounting, wiring, or inspecting a switch, be<br />

sure to turn OFF the power supply to the switch, otherwise an electric<br />

shock may be received or the switch may burn.<br />

Wiring<br />

Do not perform wiring when power is being supplied to a switch.<br />

Also, do not touch any of the charged terminals when power is being<br />

supplied. Otherwise, electric shock may be received.<br />

Follow the instructions provided in Correct Use for all wiring and soldering<br />

work. Using a switch with improper wiring or soldering may<br />

result in abnormal heating when power is supplied, possibly resulting<br />

in burning.<br />

Contact Load<br />

Select suitable switch ratings after confirming contact load. If the<br />

contact load is excessive for the contacts, the contacts may weld or<br />

shift, possibly resulting in short-circuits or burning when power is<br />

supplied.<br />

Load Types<br />

Some types of load have a large difference between steady-state<br />

current and inrush current, as shown in the following diagram.<br />

Select a switch with ratings suitable for the type of load. The higher<br />

the inrush current in the closed circuit is, the more the contact abrasion<br />

or shift there will be. Consequently, contact welding or shifting<br />

may occur, possibly resulting in short-circuits or burning.<br />

Types of Load vs. Inrush Current<br />

I<br />

(A)<br />

Solenoid<br />

(× 10 to 20)<br />

Incandescent<br />

lamp<br />

(× 10 to 15)<br />

Motor<br />

(× 5 to 10)<br />

Relay<br />

(× 4 to 5)<br />

Operating Atmosphere<br />

Do not use switches in atmospheres containing combustible or<br />

explosive gases. Arc or heat generated by switching may cause<br />

fires or explosions.<br />

Shock on Individual <strong>Switches</strong><br />

Do not drop or disassemble switches. Not only will characteristics<br />

be jeopardized, but also damage, electric shock, or burning may<br />

result.<br />

Durability<br />

The durability of a switch greatly varies with switching conditions.<br />

Before using a switch, be sure to test the switch under actual conditions<br />

in the actual application and to use the switch within the switching<br />

operations causing no problem. If a deteriorated switch is used<br />

continuously, insulation failures, contact welding, contact failures,<br />

switch damage, or switch burnout may result.<br />

t<br />

25


General Information<br />

Correct Use<br />

No. Area No. Item Page<br />

1 Using <strong>Switches</strong> 26<br />

2 Selecting Correct Switch<br />

3 Electrical<br />

Conditions<br />

4 Mechanical<br />

Conditions<br />

1 Load<br />

2 Application of Switch to<br />

Electronic Circuits<br />

3 <strong>Switches</strong> for Micro Loads<br />

4 Contact Protective<br />

Circuit<br />

27<br />

1 Operating Stroke Setting 28<br />

2 Switching Speed and<br />

Frequency<br />

3 Operating Condition<br />

4 Operating Method<br />

5 Mounting 1 Securing 29<br />

2 Terminal Connections<br />

3 Soldering Precautions<br />

6 Operation<br />

1 Handling 30<br />

and dStorage<br />

2 Operating Environment<br />

Environment<br />

3 Storage Environment<br />

7 Switch Trouble and Corrective Action 31<br />

Using <strong>Switches</strong><br />

• When switches are actually used, unforeseen accidents may<br />

occur. Before using a switch, perform all possible testing in<br />

advance.<br />

• Unless otherwise specified, ratings and performances given in<br />

this catalog are for standard test conditions (i.e., 15 to 35C,<br />

25% to 75% humidity, and 86 to 106 kPa atmospheric pressure).<br />

When performing testing in the actual application, always use<br />

the same conditions as will be used in actual usage conditions for<br />

both the load and the operating environment.<br />

• Reference data provided in this catalog represents actual<br />

measurements from production samples in graph form. All<br />

reference data values are nominal.<br />

• All ratings and performance values provided in this catalog are<br />

the results of a single test each rating and performance value<br />

therefore may not be met for composite conditions.<br />

Selecting Correct Switch<br />

Select an appropriate switch for the operating environment and load<br />

conditions.<br />

• Use the Selection Guide to select a suitable switch for the rated<br />

current, operating load, actuator type, and operating environment.<br />

• It is not recommended to use a switch for a large current to switch<br />

a micro current, in terms of contact reliability. Select a switch that<br />

is suitable for the current actually being switched.<br />

• Use a sealed switch in environments subject to water, other<br />

liquids and excessive dirt or dust.<br />

General Information<br />

Electrical Conditions<br />

Load<br />

The switching capacity of a switch significantly differs depending on<br />

whether the switch is used to break an alternating current or a direct<br />

current. Be sure to check both the AC and DC ratings of a switch.<br />

The control capacity will drop drastically if it is a DC load. This is because<br />

a DC load, unlike an AC load, has no current zero cross point.<br />

Therefore, if an arc is generated, it may continue for a comparatively<br />

long time. Furthermore, the current direction is always the same,<br />

which results in contact relocation phenomena, and the contacts<br />

hold each other with ease and will not separate if the surfaces of the<br />

contacts are uneven.<br />

If the load is inductive, counter-electromotive voltage will be generated.<br />

The higher the voltage is, the higher the generated energy is,<br />

which increase the abrasion of the contacts and contact relocation<br />

phenomena. Make sure to use a switch within the rated conditions.<br />

If a switch is used for switching both micro and high-capacity loads,<br />

be sure to connect relays suitable to the loads.<br />

The rated loads of a switch are according to the following conditions:<br />

Inductive Load: A load having a minimum power factor of 0.4 (AC) or<br />

a maximum time constant of 7 ms (DC).<br />

Lamp Load: A load having an inrush current ten times the<br />

steady-state current.<br />

Motor Load: A load having an inrush current six times the steadystate<br />

current.<br />

Note: It is important to know the time constant (L/R) of an inductive<br />

load in a DC circuit.<br />

Inrush Current<br />

I<br />

(A)<br />

i (Inrush current)<br />

io (Steadystate<br />

current)<br />

Application of Switch to Electronic Circuits<br />

The <strong>Basic</strong> switch may have contact bouncing or chattering in<br />

switching, thus generating noise or pulse signals that may interfere<br />

the operation of electronic circuits or audio equipment. To prevent<br />

this, take the following countermeasures.<br />

• Design the circuits so that they include appropriate CR circuits to<br />

absorb noise or pulse signals.<br />

• Use switches with gold-plated contacts for micro loads, which<br />

are more resistive to environmental conditions.<br />

<strong>Switches</strong> for Micro Loads<br />

If a switch for a general load is used for switching a micro load, it may<br />

cause contact failures. Be sure to select a switch within the permissible<br />

range. Even if a switch for a micro load is used within the permissible<br />

range, the inrush current of the load may deteriorate the<br />

contacts, thus decreasing the durability of the switch. Therefore, if<br />

necessary, insert a proper contact protective circuit.<br />

t<br />

26


General Information<br />

General Information<br />

Contact Protective Circuit<br />

Apply a contact protective circuit (surge killer) to extend contact durability,<br />

prevent noise, and suppress the generation of carbide or nitric<br />

acid due to arc. Be sure to apply the contact protective circuit<br />

properly, otherwise an adverse effect may result. Some typical<br />

examples of contact protective circuit are described in the following<br />

table.<br />

Typical Examples of Contact Protective Circuits (Surge Killers)<br />

Circuit example<br />

Applicable<br />

current<br />

Feature<br />

AC DC<br />

CR<br />

circuit<br />

Diode<br />

method<br />

Diode<br />

and<br />

Zener<br />

diode<br />

method<br />

Power supply<br />

Power supply<br />

Power supply<br />

Power<br />

supply<br />

Inductive<br />

load<br />

Inductive<br />

load<br />

Inductive<br />

load<br />

Inductive<br />

load<br />

See<br />

note.<br />

Yes Note: When AC is switched, the<br />

load impedance must be lower<br />

than the C and R impedance.<br />

Yes Yes The operating time will increase if the<br />

load is a relay or solenoid.<br />

It is effective to connect the CR circuit<br />

in parallel to the load when the power<br />

supply voltage is 24 or 48 V and in<br />

parallel to the contacts when the<br />

power supply voltage is 100 to 200 V.<br />

No Yes Energy stored in the coil is changed<br />

into current by the diode connected in<br />

parallel to the load. Then the current<br />

flowing to the coil is consumed and<br />

Joule heat is generated by the<br />

resistance of the inductive load. The<br />

reset time delay in this method is<br />

longer than that of the CR method.<br />

No Yes This method will be effective if the<br />

reset time delay caused by the diode<br />

method is too long.<br />

When a switch is used under high humidity, arcs resulting from certain<br />

types of load (e.g., inductive loads) will generate nitrious oxides<br />

and, with mater the nitrious oxides will become nitric acid, which will<br />

corrode internal metal parts and may cause malfunctions. Always<br />

use a contact protective circuit according to information provided in<br />

the following table when using a switch under circuit conditions of<br />

frequent switching and arcing.<br />

The use of a contact protective circuit may delay the response time<br />

of the load.<br />

Element selection<br />

C: 0.5 to 1 µF per switching current (1 A)<br />

R: 0.5 to 1 Ω per switching voltage (1 V)<br />

The values may change according to the<br />

characteristics of the load.<br />

The capacitor suppresses the spark<br />

discharge of current when the contacts are<br />

open. The resistor limits the inrush current<br />

when the contacts are closed again.<br />

Consider these roles of the capacitor and<br />

resistor and determine the ideal<br />

capacitance and resistance values from<br />

experimentation.<br />

Use a capacitor with a dielectric strength<br />

between 200 and 300 V. When AC is<br />

switched, make sure that the capacitor has<br />

no polarity.<br />

If, however, the ability to control arcs<br />

between contacts is a problem for high DC<br />

voltage, it may be more effective to<br />

connect a capacitor and resistor between<br />

the contacts across the load. Check the<br />

results by testing in the actual application.<br />

The diode must withstand a peak inverse<br />

voltage 10 times higher than the circuit<br />

voltage and a forward current as high as or<br />

higher than the load current.<br />

Zener voltage for a Zener diode must be<br />

about 1.2 times higher than the power<br />

source since the load may not work under<br />

some circumstances.<br />

Varistor<br />

method<br />

Power supply<br />

Inductive<br />

load<br />

Yes Yes This method makes use of<br />

constant-voltage characteristic of the<br />

varistor so that no high-voltage is<br />

imposed on the contacts. This method<br />

causes a reset time delay more or<br />

less. It is effective to connect varistor<br />

in parallel to the load when the supply<br />

voltage is 24 to 48 V and in parallel to<br />

the contacts when the supply voltage<br />

is 100 to 200 V.<br />

Select the varistor so that the following<br />

condition is met for the cut voltage Vc. For<br />

AC currents, the value must be multiplied<br />

by √2.<br />

Vc > (Current Voltage x 1.5)<br />

If Vc is set too high, however, the voltage<br />

cut for high voltages will no longer be<br />

effective, diminishing the effect.<br />

Do not apply contact protective circuit as shown below.<br />

Incorrect<br />

Power<br />

supply<br />

Load<br />

This circuit effectively suppresses arcs when<br />

the contacts are OFF. The capacitance will be<br />

charged, however, when the contacts are OFF.<br />

Consequently, when the contacts are ON again,<br />

short-circuited current from the capacitance<br />

may cause contact weld.<br />

Incorrect<br />

Power<br />

supply<br />

Load<br />

This circuit effectively suppresses<br />

arcs when the contacts are OFF.<br />

When the contacts are ON again,<br />

however, charge current flows to<br />

the capacitor, which may result in<br />

contact weld.<br />

27


General Information<br />

Mechanical Conditions<br />

Operating Stroke Setting<br />

The setting of stroke is very important for a switch to operate with<br />

high reliability.<br />

The chart below shows the relationship among operating force,<br />

stroke, and contact force. To obtain high reliability from a switch, a<br />

switch actuator must be manipulated within an appropriate range of<br />

operating force.<br />

Be sure to pay the utmost attention when mounting a switch.<br />

Operating force<br />

Contact force<br />

FP<br />

Release<br />

Release<br />

TTP<br />

Stroke<br />

Stroke<br />

Make sure that the operating body is set so that the actuator should<br />

return to the free position when the operating body has moved if a<br />

switch is used to form a normally closed (NC) circuit. If a switch is<br />

used to form a normally open (NO) circuit, the operating body must<br />

move the switch actuator to the distance of 70% to 100% of the rated<br />

overtravel (OT) of the switch.<br />

Operating<br />

body<br />

Install a stopper.<br />

PT (Pretravel)<br />

FP (Free position)<br />

OP (Operating position)<br />

General Information<br />

Switching Speed and Frequency<br />

The switching frequency and speed of a switch have a great influence<br />

on the performance of the switch. Pay attention to the following.<br />

• If the actuator is operated too slowly, the switching operation<br />

may become unstable, causing contact failures or contact<br />

welding.<br />

• If the actuator is operated too quickly, the switch may be<br />

damaged by shock.<br />

• If the switching frequency is too high, the switching of the<br />

contacts cannot catch up with the operating speed of the<br />

actuator.<br />

• If the operating frequency is extremely low (i.e., once a month or<br />

less frequent), a film may be generated on the surface of the<br />

contacts, which may cause contact failures.<br />

The permissible switching speed and switching frequency of a<br />

switch indicate the operational reliability of the switch. The durability<br />

of a switch is based on operation under specific conditions regarding<br />

the switching speed and switching frequency. The durability of a<br />

switch may not meet the durability due to conditions even if the<br />

switch is operated within the permissible switching speed and frequency<br />

ranges. Test a switch sample under the actual conditions to<br />

ascertain its durability.<br />

Operating Condition<br />

Do not leave a switch with the actuator depressed for a long time,<br />

otherwise the parts of the switch may soon deteriorate and the<br />

changes of its characteristics operating may result.<br />

Operating Method<br />

The operating method has a great influence on the performance of a<br />

switch. Consider the following before operating a switch.<br />

• Design the operating body (i.e., cam or dog) so that it will operate<br />

the actuator smoothly. If the actuator snaps backwards quickly or<br />

receives shock due to the shape of the operating body, its<br />

durability may be deteriorated.<br />

Incorrect<br />

OT (Overtravel)<br />

TTP<br />

(Total travel position)<br />

Snap-back<br />

Shock operation<br />

Correct<br />

If stroke is set in the vicinity of the operating position (OP) or the releasing<br />

position (RP), contact force may become unstable. As a result,<br />

the switch cannot ensure high reliability. Furthermore, the<br />

switch may malfunction due to vibration or shock.<br />

If stroke is set exceeding the total travel position (TTP), the moment<br />

of inertia of the operating body may damage the actuator or the<br />

switch itself, and the stress applied to the moving spring inside the<br />

switch will increase and then, the durability of the switch may be deteriorated.<br />

Incorrect<br />

Correct<br />

28


General Information<br />

General Information<br />

Incorrect<br />

Correct<br />

Snap-back<br />

Shock operation<br />

• Make sure that no improper force is applied to the actuator,<br />

otherwise the actuator may incur local abrasion. As a result, the<br />

actuator may become damaged or its durability may be<br />

deteriorated.<br />

• Do not modify the actuator. If the actuator is modified, excessive<br />

external force may be applied to the internal switch mechanism,<br />

characteristics may change, and the switch may stop<br />

functioning.<br />

• If an external actuator is used as an operating object, check the<br />

material and thickness of the lever to make sure that the force<br />

applied to the lever is within the permissible range.<br />

Mounting<br />

Securing<br />

When mounting a switch, be sure to use the specified mounting<br />

screws and tighten the screws with flat washers or spring washers<br />

securely.<br />

However, the switch housing may incur crack damage if it comes<br />

into contact with the spring washers directly. In that case make sure<br />

that the flat washers come into contact with the switch housing as<br />

shown below. Do not subject the switch to excessive shock or highfrequency<br />

vibrations when mounting (e.g., do not use an impact<br />

driver) as it may cause contacts stick or switch damage.<br />

Incorrect<br />

Screw<br />

Correct<br />

Incorrect<br />

Roller<br />

Correct<br />

Flat washer<br />

Spring washer<br />

Resin<br />

Dog<br />

Operating<br />

body<br />

Operating<br />

body<br />

: Correct<br />

: Incorrect<br />

• Make sure that the operating body moves in a direction where<br />

the actuator moves. If the actuator is a pin plunger type, make<br />

sure that the operating body presses the pin plunger vertically.<br />

• Operate the actuator of a hinge roller lever or simulated hinge<br />

lever type in the direction shown below.<br />

Incorrect<br />

Correct<br />

• Set the angle of the cam or dog (θ) for roller levers and similar<br />

actuators to the range between 30 and 45. If the angle is too<br />

large, an abnormally large horizontal stress will be applied to the<br />

lever.<br />

Do not modify the switch in any way, for example, by widening the<br />

mounting holes.<br />

Locking Agent<br />

If glue or locking agent is applied, make sure that it does not stick to<br />

the moving parts or intrude into the inside of the switch, otherwise<br />

the switch may have operating failure or contact failure. Some types<br />

of glue or locking agent may generate gas that has a bad influence<br />

on the switch. Pay the utmost attention when selecting glue or locking<br />

agent.<br />

Wiring<br />

Make sure that the lead wires are connected with no inappropriate<br />

pulling force.<br />

Mounting Location<br />

Be sure not to mount a switch in locations where the switch may be<br />

actuated by mistake.<br />

Maintenance and Inspection<br />

Make sure that a switch is mounted in locations that allow easy<br />

inspection or replacement of the switch.<br />

Mounting Direction<br />

When using a switch with a low operating force mounted with a long<br />

lever, make sure that the switch is mounted in the direction where<br />

the weight of the lever is not applied to the pushbutton directly,<br />

otherwise the switch may have releasing failures.<br />

Terminal Connections<br />

Solder Terminals<br />

When soldering lead wires to a switch, make sure that the temperature<br />

of the iron tip is 380°C maximum. Improper soldering may<br />

cause abnormal heat radiation from the switch and the switch may<br />

burn.<br />

Complete soldering within 5 seconds at 350°C or within 3 seconds<br />

at 380°C. If heat is applied for longer period of time, switch characteristics<br />

will be deteriorated, e.g., the case will melt and lead wire<br />

insulation will scorch.<br />

Soldering conditions are even more strict for ultra subminiature<br />

switches. Refer to the Precautions for individual models for details.<br />

Quick-Connect Terminals<br />

Use the specified receptacles to connect to quick-connect terminals.<br />

Do not apply excessive force horizontally or vertically to the<br />

29


General Information<br />

terminals, otherwise the terminal may be deformed or the housing<br />

may be damaged.<br />

Wiring Work<br />

When wiring a switch, check the insulation distance between the<br />

switch and the mounting plate. If the insulation distance is insufficient,<br />

use an insulation guard or separator. Be particularly careful<br />

when mounting a switch to metal.<br />

Use wire sizes suitable for the applied voltage and carrying current.<br />

Do not wire a switch while power is being supplied.<br />

Using Separators<br />

If providing sufficient insulation distance is a problem or there are<br />

metal components or copper wire near a switch, use a switch with<br />

an insulation guard or use a separator (order separately) to provide<br />

sufficient insulation distance.<br />

Separator for SS<br />

Separator<br />

Separator for Z<br />

Separator<br />

Separator for V<br />

Separator<br />

Soldering Precautions<br />

When soldering by hand, place the terminal horizontal to the<br />

ground, use a soldering iron with a suitable heat capacity and a suitable<br />

amount of solder, and complete soldering quickly. Prevent flux<br />

from entering a switch by exhausting flux gas with an exhaust fan<br />

and by avoiding the contact of the tip of the soldering iron and the<br />

switch body. Flux gas inside a switch may cause contact failure. Do<br />

not apply any force to the terminal or wire immediately after soldering.<br />

General Information<br />

Operation and Storage Environment<br />

Handling<br />

Do not apply oil, grease, or other lubricants to the sliding parts of a<br />

switch. The intrusion of oil, grease, or other lubricants into the internal<br />

part may cause operating failure or contact failure.<br />

Operating Environment<br />

A general switch is not water-resistant. Protect the switch appropriately<br />

when using the switch in places with water or oil spray.<br />

Do not use a switch under the condition where vibration or shock is<br />

continuously applied to the switch. If continuous vibration or shock<br />

is applied to a switch, contact failure, malfunction, or decrease in durability<br />

may be caused by abrasive powder generated from the internal<br />

parts. If excessive vibration or shock is applied to a switch, the<br />

contacts may malfunction, stick, or be damaged.<br />

Mount a switch in the location where vibration and shock is not applied<br />

to the switch and in the direction where they do not resonate.<br />

Do not use a switch in the atmosphere of corrosive gas, such as<br />

sulfuric gas (H 2 S or SO 2 ), ammonium gas (NH 3 ), nitric gas (HNO 3 ),<br />

or chlorine gas (Cl 2 ), or in the atmosphere of high temperature and<br />

humidity. Otherwise, contact failure or corrosion damage may result.<br />

If a switch is used in the atmosphere of silicon gas, arc energy may<br />

attract silicon dioxide (SiO 2 ) to the contacts and contact failure may<br />

result. If there is silicon oil, silicon sealant, a wire covered with silicon,<br />

or any other silicon-based product near the switch, attach a<br />

contact protective circuit to suppress the arcing of the switch or eliminate<br />

the source of silicon gas generation. Even for a sealed switch,<br />

it may not be possible to prevent all of the gas from penetrating the<br />

seal rubber, and contact failure may result.<br />

Be sure to use a switch at a temperature and humidity within the<br />

specified ranges. If a switch is exposed to radical temperature changes<br />

or intense heat, the characteristics of the switch may change.<br />

Separate the switch as far as possible from sources of heat to eliminate<br />

the influence.<br />

Storage Environment<br />

When storing a switch, consider countermeasures (e.g., storing in a<br />

plastic bag) to prevent discoloration resulting from sulfidization of<br />

terminals (silver-plated). Make sure that the location is free of corrosive<br />

gas or dust with no high temperature or humidity. It is recommended<br />

that a switch be inspected before use if it is stored for three<br />

months or more after the production, depending on the location.<br />

Tip of soldering<br />

iron<br />

Incorrect<br />

Correct<br />

When soldering automatically, adjust the amount of solder so that<br />

flux does not float onto the top of PCB. If flux enters the switch, it can<br />

cause contact failure.<br />

30


General Information<br />

General Information<br />

Switch Trouble and Corrective Action<br />

Type<br />

Failures<br />

related to<br />

electrical<br />

characteristics<br />

Failures<br />

related to<br />

mechanical<br />

characteristics<br />

ti<br />

Location<br />

of failure<br />

Contact<br />

Actuator<br />

Mounting<br />

section<br />

Failure Possible cause Corrective action<br />

Contact<br />

failure<br />

Malfunction<br />

Contact<br />

welding<br />

Insulation<br />

degradation<br />

(burning)<br />

Operating<br />

failure<br />

Low<br />

durability<br />

Dust and dirt on the contacts.<br />

Water or other liquid has penetrated into a<br />

switch.<br />

Chemical substances have been generated<br />

on the contact surface due to the<br />

atmosphere containing chemical corrosive<br />

gas.<br />

Chemical substances have been generated<br />

on the contact surface when the switch<br />

switches a very low load.<br />

Solder flux has penetrated into the switch.<br />

Silicon gas exists near the switch.<br />

The contacts are separated from each other<br />

by vibration or shock.<br />

The load connected to the switch is too high.<br />

Contacts have been melted and scattered<br />

by arc.<br />

Water has penetrated into the switch<br />

because the switch has been used in an<br />

extremely hot environment.<br />

Liquid has penetrated into the switch and<br />

been carbonized by arc heat.<br />

The sliding part of the actuator has been<br />

damaged because an excessive force was<br />

applied on the actuator.<br />

Foreign material like dust, dirt and oil has<br />

penetrated into the switch.<br />

The actuator does not release because the<br />

operating body is too heavy.<br />

The switch is loosely installed and thus does<br />

not operate even when the actuator is at the<br />

rated OP.<br />

The shape of the dog or cam is improper.<br />

The operating method is improper.<br />

The operating speed is too high.<br />

Remove the cause of the problem, place<br />

the switch in a box, or use a sealed<br />

switch.<br />

Use a switch having contacts with high<br />

environmental resistivity (such as gold or<br />

alloy contacts).<br />

Review the soldering method or use a<br />

sealed or flux-tight switch.<br />

Remove the material generating gas, or<br />

adjust contact capacity to prevent<br />

formation of silicon compounds on the<br />

contacts.<br />

Use a switch having a high contact force<br />

(generally a high OF).<br />

Switch the load with a high-capacity relay<br />

or magnetic relay or insert a contact<br />

protection circuit.<br />

Switch the load with a high-capacity relay<br />

or magnetic relay.<br />

Remove the cause of the problem, place<br />

the switch in a box, or use a sealed<br />

switch.<br />

Make sure that no excessive force is<br />

applied to the actuator, or use an auxiliary<br />

actuator mechanically strong.<br />

Remove the cause of the problem or place<br />

the switch in a box.<br />

Use a switch having a higher OF.<br />

Secure the switch.<br />

Change the design of the dog or cam.<br />

Review the operating stroke and operating<br />

speed.<br />

Damage A shock has been applied to the actuator. Remove the cause of problem or use a<br />

switch mechanically strong.<br />

The caulked part is not good enough or the<br />

assembled condition is poor.<br />

Replace the switch with a new one.<br />

Deformation or drop-out<br />

Actuator was subjected to an excessive<br />

force and force from an inappropriate<br />

direction.<br />

Review the handling and operating<br />

method.<br />

Damage Screws have not been inserted straight. Check and correct screw insertion<br />

method.<br />

The mounting screws were tightened with<br />

too much torque.<br />

The mounting pitch is wrong.<br />

The switch is not installed on a flat surface.<br />

Terminal Damage An excessive force was applied to the<br />

terminal while being wired.<br />

The plastic part has been deformed by<br />

soldering heat.<br />

Tighten the screws with an appropriate<br />

torque.<br />

Correct the pitch.<br />

Install the switch on a flat surface.<br />

Do not apply an excessive force.<br />

Reduce the soldering time or soldering<br />

temperature. (Refer to the information<br />

given under Precautions for that model.)<br />

31


General-purpose <strong>Basic</strong> Switch<br />

Z<br />

Best-selling <strong>Basic</strong> Switch Boasting High<br />

Precision and Wide Variety<br />

• A large switching capacity of 15 A with high repeat accuracy.<br />

• A wide range of variations in contact form for your selection:<br />

basic, split-contact, maintained-contact, and adjustable<br />

contact gap types.<br />

• A series of standard models for micro loads is available.<br />

• A series of molded terminal-type models incorporating<br />

safety terminal protective cover is available.<br />

Model Number Structure<br />

■ Configuration<br />

<strong>Basic</strong> models<br />

General-purpose<br />

Refer to page 34.<br />

Drip-proof<br />

Without terminal protective cover<br />

With terminal protective cover<br />

Molded terminal<br />

Refer to individual datasheets.<br />

(Contact your OMRON representative).<br />

Refer to individual datasheets.<br />

(Contact your OMRON representative).<br />

Refer to page 36.<br />

Split-contact models<br />

General-purpose<br />

Refer to page 35.<br />

Maintained-contact models<br />

<strong>Basic</strong> Models<br />

General-purpose<br />

A variety of actuators is available for a wide range of application.<br />

The contact mechanism of models for micro loads is a crossbar<br />

type with gold-alloy contacts, which ensures highly reliable operations<br />

for micro loads.<br />

Contact Gap:<br />

H2: 0.15 mm (extra-high-sensitivity)<br />

H: 0.25 mm (high-sensitivity, micro voltage current load)<br />

G: 0.5 mm (standard)<br />

E: 1.8 mm (high-capacity)<br />

F: 1.0 mm (split-contact models)<br />

Drip-proof Models<br />

General-purpose<br />

These <strong>Switches</strong> use a rubber boot on the actuator and adhesive<br />

fill between the case and cover to increase resistance to drips.<br />

Models with drip-proof terminal protective covers and molded terminals<br />

with resin filling are also available.<br />

Refer to page 36.<br />

Split-contact Models<br />

This type is identical in construction to the general-purpose basic<br />

switch except that it has two pairs of simultaneous acting contacts<br />

by splitting moving contacts.<br />

Since the moving contacts are connected to a common terminal,<br />

either parallel or series connection is possible.<br />

Highly reliable micro load switching is ensured if the model is<br />

used as a twin-contact switch.<br />

Maintained-contact Models<br />

The maintained-contact type has a reset button at the bottom of<br />

the switch case, in addition to the pushbutton (plunger) located on<br />

the opposite side of the reset button. Use these buttons alternately.<br />

Since the Switch has greater pretravel than overtravel, it is suitable<br />

for use in reversible control circuits, manual reset circuits,<br />

safety limit circuits, and other circuits which are not preferable for<br />

automatic resetting. (For further details, refer to individual<br />

datasheets.)<br />

32 General-purpose <strong>Basic</strong> Switch Z


■ Model Number Legend<br />

<strong>Basic</strong> Models<br />

Z-@@@@-@<br />

1 2 3 4 5<br />

1. Ratings<br />

01: 0.1 A (for micro load)<br />

15: 15 A<br />

2. Contact Gap<br />

H2: 0.15 (extra-high-sensitivity)<br />

H: 0.25 mm (high-sensitivity, micro load)<br />

G: 0.5 mm (standard)<br />

E: 1.8 mm (high-capacity)<br />

3. Actuator<br />

None: Pin plunger<br />

S: Slim spring plunger<br />

D: Short spring plunger<br />

K: Spring plunger (medium OP)<br />

K3: Spring plunger (high OP)<br />

Q3: Panel mount plunger (low OP)<br />

Q: Panel mount plunger (medium OP)<br />

Q8: Panel mount plunger (high OP)<br />

Q22: Panel mount roller plunger<br />

Q21: Panel mount cross roller plunger<br />

L: Leaf spring (high OF)<br />

L2: Roller leaf spring<br />

W21: Short hinge lever<br />

W: Hinge lever (low OF)<br />

W3: Hinge lever (medium OF)<br />

W32: Hinge lever (high OF)<br />

W4: Low-force hinge lever<br />

W44: Long hinge lever<br />

W78: Low-force wire hinge lever (low OF)<br />

W52: Low-force wire hinge lever (high OF)<br />

W22: Short hinge roller lever<br />

W2: Hinge roller lever<br />

W25: Hinge roller lever (large roller)<br />

W49: Short hinge cross roller lever<br />

W54: Hinge cross roller lever<br />

W2277: Unidirectional short hinge roller lever (Low OF)<br />

M: Reverse hinge lever<br />

M22: Reverse short hinge roller lever<br />

M2: Reverse hinge roller lever<br />

NJ: Flexible rod (high OF)<br />

NJS: Flexible rod (low OF)<br />

4. Degree of Protection<br />

None: General-purpose<br />

55: Drip-proof<br />

A55: Drip-proof (including the terminals)<br />

5. Terminals<br />

None: Solder terminal<br />

B: Screw terminal (with toothed washer)<br />

B5V: Screw terminal with terminal cover (for Z-15G@A55 only)<br />

Note: For combinations of models, refer to the following pages.<br />

Standard Models (Drip-proof Type/<br />

Molded Terminals)<br />

Z-@55-M@@ @M<br />

1 2 3 4<br />

1. Drip-proof Type<br />

2. Lead Outlets<br />

None: VSF<br />

19: VCT<br />

3. Directions of Lead Outlets (See following diagrams.)<br />

L: Left<br />

R: Right<br />

D: Descending<br />

L Type D Type R Type<br />

4. Length of Lead Outlets<br />

1: 1 m<br />

3: 3 m<br />

Split-contact Models<br />

Z-10F@Y-B<br />

1 2 3 4 5<br />

1. Ratings<br />

10: 10 A<br />

2. Contact Gap<br />

F: 1 mm (high-capacity)<br />

3. Actuator<br />

None: Pin plunger<br />

S: Slim spring plunger<br />

D: Short spring plunger<br />

Q: Panel mount plunger<br />

Q22: Panel mount roller plunger<br />

W: Hinge lever<br />

W22: Short hinge roller lever<br />

W2: Hinge roller lever<br />

M22: Reverse short hinge roller lever<br />

4. Construction<br />

Y: Split-contact models<br />

5. Terminals<br />

None: Solder terminal<br />

B: Screw terminal (with toothed washer)<br />

Maintained-contact Models<br />

Z-15-E@R<br />

1 2 3 4<br />

1. Ratings<br />

15: 15 A<br />

2. Contact Gap<br />

E: 1.8 mm (High capacity)<br />

3. Actuator<br />

None: Pin plunger<br />

S: Slim spring plunger<br />

W: Hinge lever<br />

4. Structure<br />

R: Maintained-contact models<br />

General-purpose <strong>Basic</strong> Switch Z 33


Ordering Information<br />

■ List of Models<br />

<strong>Basic</strong> Models (General-purpose)<br />

Pin plunger<br />

Slim spring plunger<br />

Short spring<br />

plunger<br />

Panel mount<br />

plunger<br />

Panel mount roller<br />

plunger<br />

Panel mount cross<br />

roller plunger<br />

Leaf spring<br />

Roller leaf spring<br />

Actuator Standard High-sensitivity High-capacity Micro load Extra-highsensitivity<br />

G (0.5 mm) H (0.25 mm) E (1.8 mm) H (0.25 mm) H2 (0.15 mm)<br />

Solder terminal Z-15G Z-15H Z-15E Z-01H Z-15H2<br />

Screw terminal Z-15G-B Z-15H-B Z-15E-B Z-01H-B Z-15H2-B<br />

Solder terminal Z-15GS Z-15HS --- Z-01HS ---<br />

Screw terminal Z-15GS-B Z-15HS-B --- Z-01HS-B ---<br />

Solder terminal Z-15GD Z-15HD Z-15ED Z-01HD ---<br />

Screw terminal Z-15GD-B Z-15HD-B Z-15ED-B Z-01HD-B ---<br />

Low OP Solder terminal Z-15GQ3 --- --- --- ---<br />

Screw terminal Z-15GQ3-B<br />

Medium Solder terminal Z-15GQ Z-15HQ Z-15EQ Z-01HQ ---<br />

OP Screw terminal Z-15GQ-B Z-15HQ-B Z-15EQ-B Z-01HQ-B ---<br />

High OP Solder terminal Z-15GQ8 --- --- --- ---<br />

Screw terminal Z-15GQ8-B<br />

Solder terminal Z-15GQ22 Z-15HQ22 Z-15EQ22 --- ---<br />

Screw terminal Z-15GQ22-B Z-15HQ22-B Z-15EQ22-B --- ---<br />

Solder terminal Z-15GQ21 Z-15HQ21 Z-15EQ21 --- ---<br />

Screw terminal Z-15GQ21-B Z-15HQ21-B Z-15EQ21-B ---<br />

Solder terminal Z-15GL --- --- --- ---<br />

Screw terminal Z-15GL-B<br />

Solder terminal Z-15GL2 --- --- --- ---<br />

Screw terminal Z-15GL2-B<br />

Short hinge lever<br />

Solder terminal Z-15GW21 --- --- --- ---<br />

Screw terminal Z-15GW21-B<br />

Hinge lever<br />

Low OF Solder terminal Z-15GW Z-15HW --- --- ---<br />

Screw terminal Z-15GW-B Z-15HW-B --- --- ---<br />

Medium Solder terminal Z-15GW3 --- --- --- ---<br />

OF Screw terminal Z-15GW3-B<br />

High OF Solder terminal Z-15GW32 --- --- --- ---<br />

Screw terminal Z-15GW32-B<br />

Low-force hinge lever Solder terminal Z-15GW4 Z-15HW24 --- --- ---<br />

Screw terminal Z-15GW4-B Z-15HW24-B --- ---<br />

Low-force wire Low OF Solder terminal --- Z-15HW78 --- --- ---<br />

hinge lever<br />

Screw terminal Z-15HW78-B --- ---<br />

High OF Solder terminal --- Z-15HW52 --- --- ---<br />

Screw terminal Z-15HW52-B --- ---<br />

Short hinge roller lever Solder terminal Z-15GW22 Z-15HW22 Z-15EW22 Z-01HW22 ---<br />

Screw terminal Z-15GW22-B Z-15HW22-B Z-15EW22-B Z-01HW22-B ---<br />

Short hinge cross<br />

roller lever<br />

Hinge roller<br />

lever<br />

Solder terminal Z-15GW49 --- --- --- ---<br />

Screw terminal Z-15GW49-B<br />

Standard Solder terminal Z-15GW2 Z-15HW2 --- --- ---<br />

Screw terminal Z-15GW2-B Z-15HW2-B --- --- ---<br />

Large roller<br />

Solder terminal Z-15GW25 --- --- --- ---<br />

Screw terminal Z-15GW25-B<br />

34 General-purpose <strong>Basic</strong> Switch Z


Hinge cross<br />

roller lever<br />

Unidirectional short<br />

hinge roller lever<br />

Actuator Standard High-sensitivity High-capacity Micro load Extra-highsensitivity<br />

G (0.5 mm) H (0.25 mm) E (1.8 mm) H (0.25 mm) H2 (0.15 mm)<br />

Solder terminal Z-15GW54 --- --- --- ---<br />

Screw terminal Z-15GW54-B<br />

Solder terminal Z-15GW2277 --- --- --- ---<br />

Screw terminal Z-15GW2277-B<br />

Reverse hinge lever<br />

(see note)<br />

Reverse short hinge<br />

roller lever (see note)<br />

Reverse hinge roller lever<br />

(see note)<br />

Solder terminal Z-15GM --- --- --- ---<br />

Screw terminal Z-15GM-B<br />

Solder terminal Z-15GM22 --- --- --- ---<br />

Screw terminal Z-15GM22-B<br />

Solder terminal Z-15GM2 --- --- --- ---<br />

Screw terminal Z-15GM2-B<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin<br />

plungers are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers<br />

are normally pressed.<br />

Minimum Order Lot<br />

The following models are available at the minimum order lot specified below. Orders must be placed per lot.<br />

Actuator Standard High-sensitivity Minimum order lot (pcs)<br />

G (0.5 mm)<br />

H (0.25 mm)<br />

Short spring plunger Z-15GD-B --- 10<br />

Panel mount plunger<br />

Z-15GQ<br />

Z-15GQ-B<br />

Z-15GQ8-B<br />

---<br />

Panel mount roller plunger Z-15GQ22<br />

---<br />

Z-15GQ22-B<br />

Panel mount cross roller plunger Z-15GQ21-B ---<br />

Short hinge lever Z-15GW21-B ---<br />

Hinge lever<br />

Z-15GW<br />

---<br />

Z-15GW-B<br />

Low-force hinge lever Z-15GW4-B Z-15HW24-B<br />

Low-force hinge wire lever --- Z-15HW78-B<br />

Short hinge roller lever<br />

Z-15GW22<br />

---<br />

Z-15GW22-B<br />

Hinge roller lever<br />

Z-15GW2<br />

---<br />

Z-15GW2-B<br />

Reverse short hinge roller lever Z-15GM22-B ---<br />

Reverse hinge roller lever Z-15GM2-B ---<br />

Split-contact Models<br />

Pin plunger<br />

Slim spring plunger<br />

Short spring plunger<br />

Panel mount plunger<br />

Actuator<br />

Solder terminal ---<br />

Screw terminal Z-10FY-B<br />

Solder terminal ---<br />

Screw terminal Z-10FSY-B<br />

Solder terminal ---<br />

Screw terminal Z-10FDY-B<br />

Medium OP Solder terminal ---<br />

Screw terminal Z-10FQY-B<br />

F (1.0 mm)<br />

General-purpose <strong>Basic</strong> Switch Z 35


Panel mount roller<br />

plunger<br />

Hinge lever<br />

Short hinge roller<br />

lever<br />

Hinge roller lever<br />

Reverse short<br />

hinge roller lever<br />

Actuator<br />

Solder terminal ---<br />

Screw terminal Z-10FQ22Y-B<br />

Low OP Solder terminal ---<br />

Screw terminal Z-10FWY-B<br />

Solder terminal ---<br />

Screw terminal Z-10FW22Y-B<br />

Solder terminal ---<br />

Screw terminal Z-10FW2Y-B<br />

Solder terminal ---<br />

Screw terminal Z-10FM22Y-B<br />

F (1.0 mm)<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin<br />

plungers are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers<br />

are normally pressed.<br />

Maintained-contact Models<br />

Actuator<br />

Pin plunger<br />

Slim spring plunger<br />

Hinge lever<br />

Z-15ER<br />

Z-15ESR<br />

Z-15EWR<br />

Maintained-contact model<br />

<strong>Basic</strong> Models (Drip-proof Models)<br />

Actuator<br />

Without drip-proof<br />

terminal protective cover<br />

<strong>Basic</strong> model (drip-proof)<br />

Standard<br />

G (0.5 mm)<br />

With drip-proof<br />

terminal protective<br />

cover<br />

Pin plunger<br />

Solder terminal Z-15G55 --- Z-01H55<br />

Screw terminal Z-15G55-B Z-15GA55-B5V Z-01H55-B<br />

Short spring plunger<br />

Solder terminal Z-15GD55 --- Z-01HD55<br />

Screw terminal Z-15GD55-B Z-01HD55-B<br />

Spring plunger Medium OP Solder terminal Z-15GK55 --- ---<br />

Screw terminal Z-15GK55-B<br />

HIgh OP Solder terminal Z-15GK355 --- ---<br />

Screw terminal Z-15GK355-B Z-15GK3A55-B5V<br />

Panel mount Medium OP Solder terminal Z-15GQ55 --- ---<br />

plunger<br />

Screw terminal Z-15GQ55-B Z-15GQA55-B5V<br />

Panel mount<br />

Solder terminal Z-15GQ2255 --- ---<br />

roller plunger<br />

Screw terminal Z-15GQ2255-B Z-15GQ22A55-B5V<br />

Panel mount cross<br />

Solder terminal --- --- ---<br />

roller plunger<br />

Screw terminal Z-15GQ2155-B Z-15GQ21A55-B5V<br />

Leaf spring<br />

Solder terminal Z-15GL55 --- ---<br />

Screw terminal Z-15GL55-B<br />

Roller leaf spring<br />

Solder terminal Z-15GL255 --- ---<br />

Screw terminal Z-15GL255-B<br />

Micro load<br />

H (0.25 mm)<br />

Without drip-proof<br />

terminal protective cover<br />

Short hinge lever<br />

Long hinge lever<br />

Hinge lever<br />

Short hinge<br />

roller lever<br />

Solder terminal Z-15GW2155 --- ---<br />

Screw terminal Z-15GW2155-B<br />

Solder terminal Z-15GW4455 --- ---<br />

Screw terminal Z-15GW4455-B Z-15GW44A55-B5V<br />

Solder terminal Z-15GW55 --- ---<br />

Screw terminal Z-15GW55-B Z-15GWA55-B5V<br />

Solder terminal Z-15GW2255 --- Z-01HW2255<br />

Screw terminal Z-15GW2255-B Z-15GW22A55-B5V Z-01HW2255-B<br />

36 General-purpose <strong>Basic</strong> Switch Z


Hinge roller lever<br />

Actuator<br />

Without drip-proof<br />

terminal protective cover<br />

<strong>Basic</strong> model (drip-proof)<br />

Standard<br />

G (0.5 mm)<br />

With drip-proof<br />

terminal protective<br />

cover<br />

Parallel Solder terminal Z-15GW255 --- ---<br />

Screw terminal Z-15GW255-B Z-15GW2A55-B5V<br />

Micro load<br />

H (0.25 mm)<br />

Without drip-proof<br />

terminal protective cover<br />

Unidirectional short<br />

hinge roller lever<br />

Reverse hinge lever<br />

(see note 1)<br />

Reverse short hinge<br />

roller lever (see note 1)<br />

Reverse hinge roller<br />

lever (see note 1)<br />

Flexible rod (coil spring)<br />

(see note 2)<br />

Solder terminal Z-15GW227755 --- ---<br />

Screw terminal Z-15GW227755-B Z-15GW2277A55-B5V<br />

Solder terminal Z-15GM55 --- ---<br />

Screw terminal Z-15GM55-B<br />

Solder terminal Z-15GM2255 --- ---<br />

Screw terminal Z-15GM2255-B<br />

Solder terminal Z-15GM255 --- ---<br />

Screw terminal Z-15GM255-B<br />

Solder terminal Z-15GNJ55 --- ---<br />

Screw terminal Z-15GNJ55-B<br />

Note: 1. The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the<br />

pin plungers are freed by operating the levers.<br />

2. The tip is made of resin.<br />

Minimum Order Lot<br />

The following models are available at the minimum order lot specified below. Orders must be placed per lot.<br />

Actuator Standard High-sensitivity Minimum order lot<br />

G (0.5 mm)<br />

H (0.25 mm)<br />

Short spring plunger Z-15GD55-B --- --- 10<br />

Spring plunger Z-15GK55-B --- ---<br />

Hinge lever<br />

Z-15GW4455-B<br />

Z-15GW55<br />

Z-15GW55-B<br />

--- ---<br />

Short hinge roller lever Z-15GW2255<br />

--- ---<br />

Z-15GW2255-B<br />

Hinge roller lever Z-15GW255-B --- ---<br />

Flexible rod (coil spring) Z-15GNJ55-B --- ---<br />

Flexible rod (steel wire) --- --- Z-15HNJS55-B<br />

<strong>Basic</strong> Models (Drip-proof High-sensitivity Models)<br />

Actuator<br />

Flexible rod (steel wire)<br />

Solder terminal<br />

Screw terminal<br />

Z-15HNJS55<br />

Z-15HNJS55-B<br />

High-sensitivity<br />

H (0.25 mm)<br />

General-purpose <strong>Basic</strong> Switch Z 37


Specifications<br />

■ Approved Standards<br />

Agency Standard File No.<br />

UL UL508 E41515<br />

CSA CSA C22.2 No. 55 LR21642<br />

TÜV Rheinland EN61058-1 R9451585<br />

■ Approved Standard Ratings<br />

UL508 (File No. E41515)<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage Z-15 Z-10F Z-01H<br />

125 VAC 15 A 1/8 HP 6 A 1/10 HP 0.1 A<br />

250 VAC 15 A 1/4 HP 6 A 1/8 HP ---<br />

480 VAC 15 A 6 A ---<br />

30 VDC --- --- 0.1 A<br />

125 VDC 0.5 A 0.6 A ---<br />

250 VDC 0.25 A 0.3 A ---<br />

Note: Consult with OMRON about approved part numbers by standards.<br />

■ Ratings<br />

TÜV (EN61058-1)<br />

Z-15 (Except Micro Load and Flexible Rod Models)<br />

Note: Z-15H2 Series models are not approved.<br />

Note: Figures in parentheses are for the Z-15HW52 and Z-15HW78(-B) models, the AC ratings of these models are 125 and 250 V only.<br />

Z-15 (Flexible Rod Models)<br />

Rated voltage Z-15H@-B Z-15G@-B Z-01H@-B<br />

250 VAC 15 A 15 A ---<br />

125 VAC --- --- 0.1 A<br />

30 VDC --- --- 0.1 A<br />

Item Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

Model Rated voltage NC NO NC NO NC NO NC NO<br />

G, H, E 125 VAC<br />

250 VAC<br />

500 VAC<br />

G<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

H<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

E<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

15 (10) A (see note)<br />

15 (10) A (see note)<br />

10 A<br />

15 A<br />

15 A<br />

6 A<br />

0.5 A<br />

0.25 A<br />

15 A<br />

15 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

15 A<br />

15 A<br />

15 A<br />

0.75 A<br />

0.3 A<br />

3 A<br />

2.5 A<br />

1.5 A<br />

3 A<br />

3 A<br />

3 A<br />

0.5 A<br />

0.25 A<br />

3 A<br />

3 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

3 A<br />

3 A<br />

3 A<br />

0.75 A<br />

0.3 A<br />

1.5 A<br />

1.25 A<br />

0.75 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

0.5 A<br />

0.25 A<br />

1.5 A<br />

1.5 A<br />

1.4 A<br />

0.4 A<br />

0.2 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

0.75 A<br />

0.3 A<br />

15 (10) A (see note)<br />

15 (10) A (see note)<br />

6 A<br />

15 A<br />

10 A<br />

5 A<br />

0.05 A<br />

0.03 A<br />

15 A<br />

10 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

15 A<br />

15 A<br />

10 A<br />

0.4 A<br />

0.2 A<br />

Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC<br />

250 VAC<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

15 A 2 A<br />

1 A<br />

15 A<br />

15 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

2 A<br />

2 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

1 A<br />

0.5 A<br />

1 A<br />

1 A<br />

1 A<br />

0.4 A<br />

0.2 A<br />

7 A<br />

5 A<br />

7 A<br />

7 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

2.5 A<br />

1.5 A<br />

3 A<br />

3 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

5 A<br />

3 A<br />

1.5 A<br />

5 A<br />

5 A<br />

5 A<br />

0.05 A<br />

0.03 A<br />

5 A<br />

5 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

5 A<br />

5 A<br />

5 A<br />

0.4 A<br />

0.2 A<br />

2 A<br />

1 A<br />

1.5 A<br />

1.5 A<br />

0.5 A<br />

0.03 A<br />

0.02 A<br />

2.5 A<br />

1.5 A<br />

0.75 A<br />

2.5 A<br />

2.5 A<br />

2.5 A<br />

0.05 A<br />

0.03 A<br />

2.5 A<br />

2.5 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

2.5 A<br />

2.5 A<br />

2.5 A<br />

0.4 A<br />

0.2 A<br />

38 General-purpose <strong>Basic</strong> Switch Z


Z-15H2<br />

Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC<br />

250 VAC<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

Z-01H<br />

Z-10F<br />

10 A 3 A<br />

2.5 A<br />

15 A<br />

15 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

Rated voltage Resistive load<br />

NC NO<br />

125 VAC 0.1 A<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

0.1 A<br />

0.1 A<br />

0.1 A<br />

3 A<br />

3 A<br />

2 A<br />

0.4 A<br />

0.2 A<br />

1.5 A<br />

1.25 A<br />

1.5 A<br />

1.5 A<br />

1.4 A<br />

0.4 A<br />

0.2 A<br />

10 A 5 A<br />

3 A<br />

15 A<br />

10 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

5 A<br />

5 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

Note: 1. The above current ratings are the values of the steady-state current.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

5. The normally closed and normally open ratings of reverse hinge lever models are opposite to each other.<br />

6. The AC ratings of molded terminals are 125 and 250 V only.<br />

7. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

2.5 A<br />

1.5 A<br />

2.5 A<br />

2.5 A<br />

1 A<br />

0.03 A<br />

0.02 A<br />

Model Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

Series<br />

connection<br />

Parallel<br />

connection<br />

125 VAC<br />

250 VAC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

125 VAC<br />

250 VAC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

10 A<br />

10 A<br />

10 A<br />

1 A<br />

0.6 A<br />

6 A<br />

6 A<br />

6 A<br />

0.6 A<br />

0.3 A<br />

4 A<br />

2.5 A<br />

4 A<br />

1 A<br />

0.6 A<br />

3 A<br />

2.5 A<br />

4 A<br />

0.6 A<br />

0.3 A<br />

2 A<br />

1.5 A<br />

2 A<br />

1 A<br />

0.6 A<br />

1.5 A<br />

1.25 A<br />

2 A<br />

0.6 A<br />

0.3 A<br />

6 A 5 A<br />

3 A<br />

6 A<br />

0.1 A<br />

0.05 A<br />

4 A<br />

4 A<br />

4 A<br />

0.1 A<br />

0.05 A<br />

6 A<br />

0.1 A<br />

0.05 A<br />

4 A<br />

2 A<br />

6 A<br />

0.1 A<br />

0.05 A<br />

2.5 A<br />

1.5 A<br />

3 A<br />

0.1 A<br />

0.05 A<br />

2 A<br />

1 A<br />

3 A<br />

0.1 A<br />

0.05 A<br />

General-purpose <strong>Basic</strong> Switch Z 39


■ Characteristics<br />

Item<br />

Operating speed<br />

(see note)<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

Durability<br />

<strong>Basic</strong><br />

(except micro<br />

load and flexible<br />

rod)/ maintained<br />

contact<br />

Z-15<br />

<strong>Basic</strong><br />

(micro load)<br />

Z-01H<br />

<strong>Basic</strong><br />

(flexible rod)<br />

Z-15<br />

Split-contact<br />

Z-10F<br />

0.01 mm to 1 m/s (see note 1) 1 mm to 1 m/s 0.1 mm to 1 m/s (see note 1)<br />

Mechanical: 240 operations/min<br />

Electrical: 20 operations/min<br />

100 MΩ min. (at 500 VDC)<br />

15 mΩ max. (initial<br />

value)<br />

50 mΩ max. (initial<br />

value)<br />

Between contacts of same polarity<br />

Contact gap G: 1,000 VAC, 50/60<br />

Hz for 1 min<br />

Contact gap H, H2: 600 VAC, 50/60 Hz<br />

for 1 min<br />

Contact gap E: 1,500 VAC, 50/60<br />

Hz for 1 min<br />

Between current-carrying metal parts<br />

and ground, and between each terminal<br />

and non-current-carrying metal parts<br />

2,000 VAC, 50/60 Hz for 1 min<br />

Malfunction: 10 to 55 Hz, 1.5-mm double<br />

amplitude (see note 5)<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max.<br />

(see note 2, 5)<br />

Mechanical:<br />

Contact gap G, H, H2: 20,000,000 operations<br />

min.<br />

(see note 4)<br />

Contact gap E: 300,000 operations<br />

Electrical:<br />

Contact gap G, H, H2: 500,000 operations<br />

min.<br />

Contact gap E: 100,000 operations<br />

min.<br />

Degree of protection General-purpose: IP00<br />

Drip-proof: Equivalent to IP62<br />

Degree of protection Class I<br />

against electric shock<br />

Proof tracking index 175<br />

(PTI)<br />

Switch category D (IEC335-1)<br />

Ambient temperature Operating:<br />

General-purpose: −25°C to 80°C (with no icing)<br />

Drip-proof: −15°C to 80°C (with no icing)<br />

Mechanical: 120 operations/min<br />

Electrical: 20 operations/min<br />

Mechanical: 240 operations/min<br />

Electrical: 20 operations/min<br />

15 mΩ max. (initial value) 25 mΩ max. (initial value)<br />

Between contacts of same polarity<br />

Contact gap G: 1,000 VAC, 50/<br />

60 Hz for 1 min<br />

Contact gap H: 600 VAC, 50/<br />

60 Hz for 1 min<br />

Between current-carrying metal<br />

parts and ground, and between<br />

each terminal and non-current-carrying<br />

metal parts<br />

2,000 VAC, 50/60 Hz for 1 min<br />

Malfunction: 10 to 20 Hz, 1.5-mm<br />

double amplitude (see note 5)<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 50 m/s 2 max.<br />

(see note 5)<br />

Mechanical: 1,000,000 operations<br />

min.<br />

Electrical: 100,000 operations<br />

min.<br />

Between contacts of same polarity<br />

Contact gap F: 1,500 VAC, 50/<br />

60 Hz for 1 min<br />

Between current-carrying metal<br />

parts and ground, and between<br />

each terminal and non-current-carrying<br />

metal parts<br />

2,000 VAC, 50/60 Hz for 1 min<br />

Malfunction: 10 to 55 Hz, 1.5-mm<br />

double amplitude (see note 5)<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max.<br />

(see note 3, 5)<br />

Mechanical: 500,000 operations<br />

min. (see note 1)<br />

Electrical: 100,000 operations<br />

min.<br />

Ambient humidity Operating:<br />

General-purpose: 35% to 85%<br />

Drip-proof: 35% to 95%<br />

Weight Approx. 22 to 58 g Approx. 42 to 48 g Approx. 34 to 61 g<br />

Note: 1. The values are for the plunger models. (For the lever models, the values are at the plunger section.) (Consult your OMRON representative<br />

for other models.)<br />

2. The values are for the Z-15G pin plunger.<br />

3. The values are for the Z-10FY-B.<br />

4. The values are for the pin plunger. The durability for models other than the pin plunger is 10,000,000 min.<br />

5. Malfunction: 1 ms max.<br />

40 General-purpose <strong>Basic</strong> Switch Z


■ Contacts Specification<br />

Item Z-15 Z-01H Z-10F<br />

Contacts Shape Rivet Single crossbar Rivet<br />

Material Silver alloy Gold alloy Silver alloy<br />

Inrush current NC 30 A max. 0.1 A max. 40 A max.<br />

NO 15 A max. 0.1 A max. 20 A max.<br />

■ Contact Form<br />

<strong>Basic</strong> Models<br />

General-purpose<br />

Contact Form (SPDT)<br />

COM<br />

NC<br />

NO<br />

Note: The Z-15GM is a reversible model and the NO and<br />

NC positions are reversed.<br />

Split-contact Models<br />

Contact Form (Split-contact)<br />

COM<br />

NC<br />

NO<br />

NC<br />

NO<br />

Note: The NO and NC terminal arrangement is reversed for Models<br />

with reverse operation (Z-10FM).<br />

Connection Example<br />

Series Connection<br />

Parallel Connection<br />

L<br />

L<br />

L<br />

L<br />

L<br />

L<br />

Maintained-contact Models<br />

Contact Form (Maintained-contact)<br />

COM<br />

NC<br />

NO<br />

Pushbutton for resetting<br />

General-purpose <strong>Basic</strong> Switch Z 41


Engineering Data<br />

■ Mechanical Durability<br />

Durability (x10 6 operations)<br />

Z-15G<br />

100<br />

70<br />

50<br />

30<br />

20<br />

10<br />

7<br />

5<br />

3<br />

2<br />

1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 240 operations/min<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8<br />

Overtravel (mm)<br />

■ Electrical Durability<br />

Z-15G<br />

Durability (x10 6 operations)<br />

10<br />

5<br />

1<br />

0.5<br />

0.1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min.<br />

125 VAC cosφ = 1<br />

125 VAC cosφ = 0.4<br />

250 VAC cosφ = 1<br />

250 VAC<br />

cosφ = 0.4<br />

500 VAC cosφ = 1<br />

500 VAC cosφ = 0.4<br />

0 2 4 6 8 10 12 14 16<br />

Switching Current (A)<br />

Nomenclature<br />

■ Drip-proof Construction<br />

Without Terminal Protective Cover<br />

Rubber boot Fixed contact (b)<br />

Movable spring<br />

Glued surface<br />

(adhesive is<br />

filled between<br />

case and cover)<br />

Movable contact<br />

Spring pivot<br />

Fixed contact (a)<br />

With Terminal Protective Cover<br />

Rubber boot (weather-resistive<br />

chloroprene is used)<br />

Stainless-steel stopper<br />

(improves sealing)<br />

Rubber packing (improves<br />

sealing between switch<br />

housing and terminal cover)<br />

Terminal protective covers are sold separately<br />

for maintenance purposes, which can be, however,<br />

used with the Z-@-B5V models only.<br />

42 General-purpose <strong>Basic</strong> Switch Z


Dimensions<br />

Note: 1. Unless otherwise indicated, all units are in millimeters.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

■ Dimensions and Operating Characteristics<br />

<strong>Basic</strong> Models (General-purpose) & Split-contact Models<br />

The models, illustrations, and graphics are for screw-terminal models (-B). The “-A” at the end of the model number for solder terminal models<br />

has been omitted. For details of the terminals, refer to Terminals on page 59.<br />

Pin Plunger<br />

Z-15G-B, Z-15E-B<br />

Z-15H-B, Z-15H2-B<br />

Z-01H-B, Z-10FY-B<br />

PT<br />

OP<br />

23.3±0.25<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

2.3 dia.<br />

2.3SR (see note)<br />

24.2<br />

4.2 +0.075<br />

−0.025<br />

9.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

Note: Stainless-steel plunger<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Z-15G-B Z-15H-B Z-15H2-B Z-15E-B Z-01H-B Z-10FY-B<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

0.13 mm<br />

0.05 mm<br />

15.9±0.4 mm<br />

1.96 to 2.75 N<br />

1.12 N<br />

0.3 mm<br />

0.13 mm<br />

0.025 mm<br />

1.96 to 2.5 N<br />

1.12 N<br />

0.3 mm<br />

0.1 mm<br />

0.005 to 0.008 mm<br />

6.12 to 7.85 N<br />

1.12 N<br />

0.8 mm<br />

0.13 mm<br />

0.13 mm<br />

2.45 N max.<br />

0.78 N<br />

0.5 mm<br />

0.13 mm<br />

0.04 mm<br />

4.46 to 7.26 N<br />

1.12 N<br />

0.8 mm<br />

0.13 mm<br />

0.1 mm<br />

Slim Spring Plunger<br />

Z-15GS-B, Z-15HS-B,<br />

Z-01HS-B, Z-10FSY-B<br />

PT<br />

OP<br />

23.3±0.25<br />

(see<br />

note)<br />

9 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

5.2 dia.<br />

4 dia.<br />

24.2<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

9.2<br />

Note: Stainless-steel plunger<br />

(flat, 1R chamfered)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

1.6 mm<br />

0.05 mm<br />

28.2±0.5 mm<br />

Z-15GS-B Z-15HS-B Z-01HS Z-10FSY-B<br />

1.96 to 2.79 N<br />

1.12 N<br />

0.3 mm<br />

1.6 mm<br />

0.025 mm<br />

2.45 N max.<br />

0.78 N<br />

0.5 mm<br />

1.6 mm<br />

0.05 mm<br />

4.46 to 7.26 N<br />

1.12 N<br />

0.8 mm<br />

1.6 mm<br />

0.1 mm<br />

Short Spring Plunger<br />

Z-15GD-B, Z-01HD-B<br />

Z-15HD-B, Z-10FDY-B<br />

Z-15ED-B<br />

PT<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

23.3±0.25<br />

12SR<br />

(see<br />

note)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

12.3 dia.<br />

10 dia.<br />

7.15 dia.<br />

24.2<br />

9.2<br />

Note: Plated iron plunger<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

1.6 mm<br />

0.05 mm<br />

21.5±0.5 mm<br />

Z-15GD-B Z-15HD-B Z-15ED-B Z-01HD-B Z-10FDY-B<br />

1.96 to 2.79 N<br />

1.12 N<br />

0.3 mm<br />

1.6 mm<br />

0.025 mm<br />

6.13 to 7.85 N<br />

1.12 N<br />

0.8 mm<br />

1.6 mm<br />

0.13 mm<br />

2.45 N max.<br />

0.78 N<br />

0.5 mm<br />

1.6 mm<br />

0.05 mm<br />

4.46 to 7.26 N<br />

1.12 N<br />

0.8 mm<br />

1.6 mm<br />

0.1 mm<br />

General-purpose <strong>Basic</strong> Switch Z 43


Panel Mount Plunger<br />

Z-15GQ-B, Z-01HQ-B<br />

Z-15HQ-B, Z-10FQY-B<br />

Z-15EQ-B<br />

PT<br />

OP<br />

13.1<br />

16.3<br />

(See<br />

note 2)<br />

23.3±0.25<br />

11.9SR<br />

(see<br />

note 1)<br />

16 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

8.35 dia.<br />

M12 × 1 mounting screw<br />

Two hexagonal nuts (2 t × 14<br />

width across flats)<br />

Two lock nuts (2 t × 15.6 width across flats)<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

17.45±0.2<br />

9.2<br />

Note: 1. Stainless-steel plunger<br />

2. Imperfect screw part with a maximum<br />

length of 1.5 mm.<br />

49.2<br />

Z-15GQ3-B<br />

23.3±0.25<br />

PT<br />

11.9SR<br />

(see<br />

note 1)<br />

8.35 dia.<br />

M12 × 1<br />

mounting screw<br />

OP<br />

13.1<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Two hexagonal nuts (2 t × 14<br />

width across flats)<br />

16.3<br />

(See<br />

note 2)<br />

16 dia.<br />

Two lock nuts (2 t × 15.6 width across flats)<br />

4.2 +0.075<br />

−0.025<br />

9.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

17.45±0.2<br />

Note: 1. Stainless-steel plunger<br />

2. Imperfect screw part with a maximum<br />

length of 1.5 mm.<br />

49.2<br />

Z-15GQ8-B<br />

23.3±0.25<br />

PT<br />

OP<br />

13.1<br />

16.3<br />

(See<br />

note 2)<br />

8SR<br />

(see<br />

note<br />

1)<br />

16 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

8.35 dia.<br />

M3 × 10 (depth)<br />

M12 × 1<br />

mounting screw<br />

Two hexagonal nuts (2 t × 14<br />

width across flats)<br />

Two lock nuts (2 t × 15.6 width across flats)<br />

4.2 +0.075<br />

−0.025<br />

9.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

Note: 1. Plated brass plunger<br />

2. Imperfect screw part with a maximum<br />

length of 1.5 mm.<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

Z-15GQ-B Z-15HQ-B Z-15EQ-B Z-01HQ-B Z-10FQY-B Z-15GQ3-B Z-15GQ8-B<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

5.5 mm<br />

0.05 mm<br />

1.96 to 2.79 N<br />

1.12 N<br />

0.3 mm<br />

5.5 mm<br />

0.025 mm<br />

6.13 to 7.85 N<br />

1.12 N<br />

0.8 mm<br />

5.5 mm<br />

0.13 mm<br />

2.45 N max.<br />

0.78 N<br />

0.5 mm<br />

5.5 mm<br />

0.05 mm<br />

4.46 to 7.26 N<br />

1.12 N<br />

0.8 mm<br />

5.5 mm<br />

0.1 mm<br />

2.45 to 3.43 N<br />

1.12 N<br />

4.2 mm<br />

2.5 mm<br />

2.2 mm<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.5 mm<br />

5.5 mm<br />

0.05 mm<br />

OP 21.8±0.8 mm 18.8±0.8 mm 32.5±1 mm<br />

Note: 1. Do not use the M12 mounting screw and the case mounting hole at the same time, or excessive pulling force will be imposed on<br />

the Switch and the case and cover may be damaged.<br />

2. On the model Z-15GQ3-B, PT can be set to a value larger than that for the Z-15GQ.<br />

3. On the model Z-15GQ8-B, operating position can be adjusted by providing a screw in the plunger section.<br />

The M3 hole with a depth of 10 mm is a through hole. Take precautions so that no water or screw lock agent penetrates into the<br />

hole.<br />

44 General-purpose <strong>Basic</strong> Switch Z


Panel Mount Roller Plunger<br />

Z-15GQ22-B, Z-15EQ22-B<br />

Z-15HQ22-B, Z-10FQ22Y-B<br />

PT<br />

23.3±0.25<br />

12.7 dia. × 4.8 (stainless-steel roller)<br />

OP<br />

15.5<br />

16.3<br />

(See<br />

note)<br />

16 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Two hexagonal nuts (3 t × 17<br />

width across flats)<br />

M12 × 1 mounting<br />

screw<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

17.45±0.2<br />

9.2<br />

Note: Imperfect screw part with a<br />

maximum length of 1.5 mm.<br />

25.4±0.1 11.9<br />

49.2<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Z-15GQ22-B Z-15HQ22-B Z-15EQ22-B Z-10FQ22Y-B<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

3.58 mm<br />

0.05 mm<br />

33.4±1.2 mm<br />

1.96 to 2.79 N<br />

1.12 N<br />

0.3 mm<br />

3.58 mm<br />

0.025 mm<br />

6.13 to 7.85 N<br />

1.12 N<br />

0.8 mm<br />

3.58 mm<br />

0.13 mm<br />

4.46 to 7.26 N<br />

1.12 N<br />

1 mm<br />

3.55 mm<br />

0.1 mm<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

Panel Mount Cross Roller Plunger<br />

Z-15GQ21-B, Z-15HQ21-B,<br />

Z-15EQ21-B<br />

PT<br />

23.3±0.25<br />

12.7 dia. × 4.8 (stainless-steel roller)<br />

OP<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Two hexagonal nuts (3 t × 17<br />

width across flats)<br />

15.5<br />

16.3<br />

(See<br />

note)<br />

16 dia.<br />

M12 × 1 mounting<br />

screw<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

9.2<br />

Note: Imperfect screw part with a<br />

maximum length of 1.5 mm.<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Z-15GQ21-B Z-15HQ21-B Z-15EQ21-B<br />

2.45 to 3.43 N<br />

1.12 N<br />

0.4 mm<br />

3.58 mm<br />

0.05 mm<br />

33.4±1.2 mm<br />

1.96 to 2.79 N<br />

1.12 N<br />

0.3 mm<br />

3.58 mm<br />

0.025 mm<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

6.13 to 7.85 N<br />

1.12 N<br />

0.8 mm<br />

3.58 mm<br />

0.13 mm<br />

General-purpose <strong>Basic</strong> Switch Z 45


Leaf Spring<br />

Z-15GL-B<br />

FP<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

49.6±0.8<br />

t = 0.3 (stainless-steel spring lever)<br />

25.4±0.1 11.9<br />

49.2<br />

4.2 +0.075<br />

−0.025<br />

dia. hole<br />

4.8<br />

17.45±0.2<br />

23.9<br />

9.2<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.38 N<br />

0.14 N<br />

1.6 mm (see note)<br />

1.3 mm<br />

20.6 mm<br />

17.4±0.8 mm<br />

Note: When operating, be sure not to<br />

exceed 1.6 mm.<br />

Roller Leaf Spring<br />

Z-15GL2-B<br />

FP<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

46±0.8<br />

t = 0.3<br />

(see note)<br />

25.4±0.1 11.9<br />

49.2<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

9.5 dia. × 4 (plastic toller)<br />

17.45±0.2<br />

23.9<br />

9.2<br />

Note: Stainless-steel spring lever<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.38 N<br />

0.14 N<br />

1.6 mm (see note)<br />

1.3 mm<br />

31.8 mm<br />

28.6±0.8 mm<br />

Note: When operating, be sure not to<br />

exceed 1.6 mm.<br />

Short Hinge Lever<br />

Z-15GW21-B<br />

20.2<br />

16.9<br />

4.2 +0.075<br />

−0.025<br />

26.2<br />

28.2R<br />

t = 1 (stainless-steel lever)<br />

OP<br />

13.9<br />

FP<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.9<br />

9.2<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.57 N<br />

0.27 N<br />

2 mm<br />

1 mm<br />

24.8 mm<br />

19±0.8 mm<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

Hinge Lever<br />

Z-15GW-B, Z-15GW32-B<br />

Z-15HW-B, Z-10FWY-B<br />

Z-15GW3-B (Lever Length: 56R)<br />

(see note)<br />

20.2<br />

16.9<br />

26.2<br />

63.5R<br />

13.9<br />

t = 1 (stainless-steel lever)<br />

OP FP 4.9<br />

4.2 +0.075<br />

−0.025<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

9.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

Note: The external dimensions of the actuator vary.<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

0.69 N<br />

0.14 N<br />

5.6 mm<br />

1.27 mm<br />

Z-15GW-B Z-15HW-B Z-15GW32-B Z-10FWY-B Z-15GW3-B<br />

0.66 N<br />

0.14 N<br />

5.6 mm<br />

0.63 mm<br />

1.47 to 1.96 N<br />

0.92 N<br />

5.6 mm<br />

1.27 mm<br />

0.88 N<br />

0.14 N<br />

5.6 mm<br />

2.4 mm<br />

0.78 N<br />

0.15 N<br />

4.8 mm<br />

1.12 mm<br />

FP max. 28.2 mm 27.4 mm 28.2 mm 29.8 mm 27.2 mm<br />

OP 19±0.8 mm<br />

46 General-purpose <strong>Basic</strong> Switch Z


Low-force Hinge Lever<br />

Z-15GW4-B<br />

20.2<br />

16.9<br />

4.2 +0.075<br />

−0.025<br />

26.2<br />

63.5R<br />

13.9<br />

t = 1 (stainless-steel lever)<br />

PT<br />

OP<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.9<br />

9.2<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

274 mN<br />

34.3 mN<br />

10 mm<br />

5.6 mm<br />

1.27 mm<br />

19±0.8 mm<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

Z-15HW24-B<br />

26.2<br />

t = 0.8 (stainless-steel lever)<br />

5<br />

120R<br />

2<br />

PT<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

58.8 mN<br />

4.90 mN<br />

19.8 mm<br />

10 mm<br />

2 mm<br />

19.8±1.6 mm<br />

20.2<br />

16.9<br />

13.9<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

9.2<br />

Low-force Wire Hinge Lever<br />

Z-15HW52-B<br />

3 max.<br />

20.2<br />

16.9<br />

26.2<br />

63.5R<br />

1 dia. (stainless-steel wire lever)<br />

13.9<br />

PT<br />

OP<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

58.8 mN<br />

4.90 mN<br />

8.3 mm<br />

5.6 mm<br />

0.65 mm<br />

19±1 mm<br />

4.2 +0.075<br />

−0.025<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

9.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

Z-15HW78-B<br />

3 max.<br />

26.2<br />

110R<br />

1 dia. (stainless-steel wire lever)<br />

PT<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

39.2 mN<br />

2.94 mN<br />

10 mm<br />

6 mm<br />

3 mm<br />

20±1 mm<br />

20.2 16.9<br />

OP<br />

13.9<br />

Note: The AC rating is 10 A at 125 or 250 V.<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1 11.9<br />

49.2<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

9.2<br />

General-purpose <strong>Basic</strong> Switch Z 47


Short Hinge Roller Lever<br />

Z-15GW22-B, Z-01HW22-B<br />

Z-15HW22-B, Z-10FW22Y-B (see note)<br />

Z-15EW22-B, Z-15GW2-B<br />

Z-15HW2-B (see note), Z-10FW2Y-B (see note)<br />

(Lever Length: 48.5R) (see note)<br />

t=1 (stainless-steel lever)<br />

26.6R<br />

9.5 dia. × 4<br />

(plastic roller)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

Note: The external dimensions of the actuator vary.<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

Z-15GW22-B Z-15HW22-B Z-15EW22-B Z-01HW22-B Z-10FW22Y-B Z-15GW2-B Z-15HW2-B Z-10FW2Y-B<br />

1.57 N<br />

0.41 N<br />

2.4 mm<br />

0.5 mm<br />

32.5 mm<br />

30.2±0.4 mm<br />

1.47 N<br />

0.41 N<br />

2.4 mm<br />

0.45 mm<br />

1.94 N<br />

0.41 N<br />

2.4 mm<br />

1.3 mm<br />

35.1 mm<br />

30.2±0.4 mm<br />

1.57 N<br />

0.27 N<br />

2.4 mm<br />

0.5 mm<br />

32.5 mm<br />

30.2±0.4 mm<br />

2.45 N<br />

0.34 N<br />

2.4 mm<br />

1 mm<br />

34.8 mm<br />

30.2±0.4 mm<br />

0.98 N<br />

0.22 N<br />

4 mm<br />

1.02 mm<br />

36.5 mm<br />

30.2±0.8 mm<br />

0.84 N<br />

0.22 N<br />

4 mm<br />

0.6 mm<br />

1.27 N<br />

0.22 N<br />

4 mm<br />

2 mm<br />

37.4 mm<br />

30.2±0.8 mm<br />

Short Hinge Cross Roller Lever<br />

Z-15GW49-B<br />

Z-15GW54-B (Lever Length: 48.7R)<br />

(see note)<br />

T=1 (stainless-steel lever)<br />

27.1R<br />

9.5 dia. × 4<br />

(plastic roller)<br />

Model Z-15GW49-B Z-15GW54-B<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.67 N<br />

0.41 N<br />

2.4 mm<br />

0.51 mm<br />

33.3 mm<br />

31±0.4 mm<br />

0.98 N<br />

0.22 N<br />

4 mm<br />

1 mm<br />

37.3 mm<br />

31±0.8 mm<br />

4.36 +0.1<br />

−0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: The external dimensions of the actuator vary.<br />

Z-15GW25-B<br />

20.2<br />

16.9<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

26.2<br />

50R<br />

13.9<br />

FP<br />

OP<br />

2R<br />

20 dia. × 4<br />

(plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.98 N<br />

0.21 N<br />

4 mm<br />

1.6 mm<br />

47.5 mm<br />

41.2±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

4.36 −0.05<br />

+0.1 dia.<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

9.2<br />

48 General-purpose <strong>Basic</strong> Switch Z


Unidirectional Short Hinge Roller Lever<br />

Z-15GW2277-B<br />

34.1 max.<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

Operating direction<br />

31.9R<br />

26.2<br />

11.1R<br />

FP<br />

OP<br />

9.5 dia. × 4<br />

(plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.67 N<br />

0.41 N<br />

2.4 mm<br />

0.51 mm<br />

43.6 mm<br />

41.3±0.8 mm<br />

13.9<br />

Reverse Hinge Lever<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin plungers<br />

are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers are normally<br />

pressed.<br />

Z-15GM-B<br />

Reverse Short Hinge Roller Lever<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin plungers<br />

are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers are normally<br />

pressed.<br />

Z-15GM22-B,<br />

Z-10FM22Y-B<br />

20.2<br />

4.2 +0.075<br />

−0.025<br />

Reverse Hinge Roller Lever<br />

20.2<br />

16.9<br />

11.9<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1<br />

49.2<br />

56R<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

20.2<br />

FP<br />

17.4 13.9 OP<br />

17.4<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

18.65<br />

18.5R<br />

25.4±0.1<br />

49.2<br />

18.65<br />

25.4±0.1<br />

49.2<br />

11.9<br />

t = 1 (stainless-steel lever)<br />

t = 1 (stainless-steel lever)<br />

11.9<br />

13.9<br />

FP<br />

OP<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

17.45±0.2<br />

17.45±0.2<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.67 N<br />

0.27 N<br />

5.6 mm<br />

0.89 mm<br />

23.8 mm<br />

19±0.8 mm<br />

Model Z-15GM22-B Z-10FM22Y-B<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

5.28 N<br />

1.67 N<br />

2 mm<br />

0.28 mm<br />

31.8 mm<br />

29.4±0.4<br />

mm<br />

6.37 N<br />

1.67 N<br />

2 mm<br />

0.56 mm<br />

33 mm<br />

29.4±0.4 mm<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin plungers<br />

are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers are normally<br />

pressed.<br />

4.9<br />

9.2<br />

9.2<br />

9.5 dia. × 4<br />

(plastic roller)<br />

9.2<br />

Z-15GM2-B<br />

20.2<br />

17.4<br />

18.65<br />

40.6R<br />

t = 1 (stainless-steel lever)<br />

13.9<br />

FP<br />

OP<br />

9.5 dia. × 4<br />

(plastic roller)<br />

9.2<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

2.35 N<br />

0.55 N<br />

4 mm<br />

0.64 mm<br />

35 mm<br />

30.2±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 dia.<br />

−0.05<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

25.4±0.1<br />

49.2<br />

11.9<br />

General-purpose <strong>Basic</strong> Switch Z 49


<strong>Basic</strong> Models (Drip-proof) without Terminal Protective Cover<br />

Pin Plunger<br />

Z-15G55-B<br />

Z-01H55-B<br />

6SR<br />

(see note)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

3.9 dia.<br />

Model Z-15G55-B Z-01H55-B<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

2.45 to 4.22 N<br />

1.12 N<br />

2.2 mm<br />

0.13 mm<br />

0.06 mm<br />

3.43 N max.<br />

0.78 N<br />

2.2 mm<br />

0.13 mm<br />

0.06 mm<br />

OP<br />

15.9±0.4 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: Stainless-steel plunger<br />

Short Spring Plunger<br />

Z-15GD55-B<br />

Z-01HD55-B<br />

11.9SR<br />

(see note)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

15 dia.<br />

7.15 dia.<br />

Model Z-15GD55-B Z-01HD55-B<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

1.6 mm<br />

0.06 mm<br />

3.63 N<br />

0.78 N<br />

1.9 mm<br />

1.6 mm<br />

0.06 mm<br />

OP<br />

21.5±0.5 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: Stainless-steel plunger<br />

Spring Plunger<br />

Z-15GK55-B<br />

11.9SR<br />

(see note)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17 dia.<br />

7.15 dia.<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

5.30 N<br />

1.12 N<br />

2.3 mm<br />

1.6 mm<br />

0.06 mm<br />

OP<br />

28.2±0.5 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: Stainless-steel plunger<br />

Z-15GK355-B<br />

11.9SR<br />

(see note)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17 dia.<br />

8.35 dia.<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

5.30 N<br />

1.12 N<br />

2.4 mm<br />

3.5 mm<br />

0.06 mm<br />

OP<br />

37.8±1.2 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: Stainless-steel plunger<br />

50 General-purpose <strong>Basic</strong> Switch Z


Panel Mount Plunger<br />

Z-15GQ55-B<br />

(see<br />

note 2)<br />

16 dia.<br />

11.9SR<br />

(see note 1)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

8.35 dia.<br />

M12 × 1<br />

Mounting screw<br />

Two hexagonal nuts<br />

(2 t × 14 width across flats)<br />

Two lock nuts<br />

(2 t × 15.6 width<br />

across flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

5.5 mm<br />

0.06 mm<br />

21.8±0.8 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: 1. Stainless-steel plunger<br />

2. Imperfect screw part with a maximum<br />

length of 1.5 mm.<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

Panel Mount Roller Plunger<br />

Z-15GQ2255-B<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

12.7 dia. × 4.8<br />

(stainless-steel roller)<br />

Two hexagonal nuts<br />

(3 t × 17 width<br />

across flats)<br />

M12 × 1<br />

mounting screw<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

3.58 mm<br />

0.06 mm<br />

33.4±1.2 mm<br />

(see note)<br />

16 dia.<br />

4.36 +0.1 −0.05 dia.<br />

Note: Imperfect screw part with a<br />

maximum length of 1.5 mm.<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

Panel Mount Cross Roller Plunger<br />

Z-15GQ2155-B<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

12.7 dia. × 4.8 (stainless-steel roller)<br />

Two hexagonal nuts<br />

(3 t × 17 width across flats)<br />

M12 × 1<br />

mounting screw<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

3.58 mm<br />

0.06 mm<br />

33.4±1.2 mm<br />

(see note)<br />

16 dia.<br />

4.36 +0.1 −0.05 dia.<br />

Note: Imperfect screw part with a<br />

maximum length of 1.5 mm.<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

General-purpose <strong>Basic</strong> Switch Z 51


Leaf Spring<br />

Z-15GL55-B<br />

t = 0.3 (stainless-steel spring lever)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.14 N<br />

1.6 mm<br />

1.3 mm<br />

20.6 mm<br />

17.5±0.8 mm<br />

4.36 +0.1 −0.05 dia.<br />

Note: When operating, be sure not to<br />

exceed 1.6 mm.<br />

Roller Leaf Spring<br />

Z-15GL255-B<br />

t = 0.3<br />

(stainless-steel lever)<br />

9.5 dia. × 4 (plastic roller)<br />

4.2 +0.075 −0.025 dia. hole<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.14 N<br />

1.6 mm<br />

1.3 mm<br />

31.8 mm<br />

28.6±0.8 mm<br />

Note: When operating, be sure not to<br />

exceed 1.6 mm.<br />

4.36 +0.1 −0.05 dia.<br />

Short Hinge Lever<br />

Z-15GW2155-B<br />

28.2R<br />

t = 1 (stainless-steel lever)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.86 N<br />

0.27 N<br />

2 mm<br />

1 mm<br />

25 mm<br />

19±0.8 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Long Hinge Lever<br />

Z-15GW4455-B<br />

100R<br />

t = 1 (stainless-steel lever)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.88 N<br />

0.14 N<br />

5.6 mm<br />

3.5 mm<br />

33 mm<br />

19±1.2 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Hinge Lever<br />

Z-15GW55-B<br />

63.5R<br />

t = 1 (stainless-steel lever)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.98 N<br />

0.14 N<br />

5.6 mm<br />

2 mm<br />

28.2 mm<br />

19±0.8 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

52 General-purpose <strong>Basic</strong> Switch Z


Short Hinge Roller Lever<br />

Z-15GW2255-B<br />

Z-01HW2255-B<br />

26.6R<br />

t = 1 (stainless-steel lever)<br />

9.5 dia. × 4 (plastic roller)<br />

Model Z-15GW2255-B Z-01HW2255-B<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.41 N<br />

2.4 mm<br />

0.8 mm<br />

32.9 mm<br />

30.2±0.4 mm<br />

1.96 N<br />

0.27 N<br />

2.4 mm<br />

0.8 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Hinge Roller Lever<br />

Z-15GW255-B<br />

48.5R<br />

t = 1 (see note)<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.27 N<br />

0.21 N<br />

4 mm<br />

1.6 mm<br />

36.5 mm<br />

30.2±0.8 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Note: Stainless-steel lever<br />

Unidirectional Short Hinge Roller Lever<br />

Z-15GW227755-B<br />

Operating direction<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

31.9R<br />

11.1R<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.77 N<br />

0.49 N<br />

2.4 mm<br />

0.8 mm<br />

43.6 mm<br />

41.3±0.8 mm<br />

34.1 max.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Reverse Hinge Lever<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin<br />

plungers are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers<br />

are normally pressed.<br />

Z-15GM55-B<br />

20.2<br />

17.4<br />

4 max.<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

25.4±0.1<br />

49.2<br />

18.65±0.4<br />

56R<br />

5.6<br />

9.2<br />

OP<br />

FP<br />

11.9 4.2 +0.075 −0.025 dia.<br />

17.45±0.2<br />

9.2<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.27 N<br />

5.6 mm<br />

0.89 mm<br />

23.8 mm<br />

19±0.8 mm<br />

General-purpose <strong>Basic</strong> Switch Z 53


Reverse Short Hinge Roller Lever<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin<br />

plungers are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers<br />

are normally pressed.<br />

Z-15GM2255-B<br />

20.2<br />

17.4<br />

4 max.<br />

4.2 +0.075<br />

−0.025<br />

18.65<br />

18.5R<br />

4.36 +0.1 −0.05 dia.<br />

25.4±0.1<br />

49.2<br />

11.9<br />

5.6<br />

9.2<br />

OP<br />

FP<br />

4.2 +0.075 dia.<br />

−0.025<br />

17.45±0.2<br />

9.2<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

5.69 N<br />

1.67 N<br />

2 mm<br />

0.28 mm<br />

31.8 mm<br />

29.4±0.4 mm<br />

Reverse Hinge Roller Lever<br />

Note: The pin plungers of reverse-type models are continuously pressed by the actuator levers with compression coil springs and the pin<br />

plungers are freed by operating the levers. Reverse-type models are highly vibration- and shock-resistive because the pin plungers<br />

are normally pressed.<br />

Z-15GM255-B<br />

4 max.<br />

18.65<br />

40.6R<br />

OP<br />

FP<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

2.65 N<br />

0.55 N<br />

4 mm<br />

0.64 mm<br />

20.2<br />

17.4<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

25.4±0.1<br />

49.2<br />

11.9<br />

5.6<br />

9.2<br />

4.2 +0.075 dia.<br />

−0.025<br />

17.45±0.2<br />

9.2<br />

Note: Stainless-steel lever<br />

FP max.<br />

OP<br />

35 mm<br />

30.2±0.8 mm<br />

54 General-purpose <strong>Basic</strong> Switch Z


Flexible Rod (Coil Spring)<br />

Z-15GNJ55-B<br />

6.1 dia.<br />

3.2 dia.<br />

(see note 1)<br />

OF max.<br />

PT max.<br />

OT<br />

0.49 N<br />

(20 mm)<br />

42 to 60 mm<br />

Nylon rod<br />

30 Operating range (see note 2)<br />

Rubber cap<br />

12 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Note: 1. Operation is possible in any direction other than the axial direction (indicated by the arrow ↓).<br />

2. Use only the area within the top 30 mm of the rod as the operating part. (Do not use the area that falls within 80 mm from the<br />

mounting hole as the operating part. Using this area may cause damage to the nylon rod.<br />

)<br />

Flexible Rod (Steel Wire)<br />

Z-15HNJS55-B<br />

OF max.<br />

PT max.<br />

0.15 N<br />

(25 mm)<br />

(see note 1)<br />

1-dia. stainless steel<br />

wire (see note 3)<br />

Operating range<br />

(see note 2)<br />

Four, M3 set screws<br />

with hexagonal<br />

holes<br />

Rubber cap<br />

12 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1<br />

-0.05 dia.<br />

Note: 1. Operation is possible in any direction other than the axial direction (indicated by the arrow ↓).<br />

2. Use only the area within the top 30 mm of the rod as the operating part. (Do not use the area that falls within 100 mm from the<br />

mounting hole as the operating part. Using this area may cause damage to the steel wire.)<br />

3. The steel wire can be replaced if damaged. (Model: Lever for HNJS55)<br />

General-purpose <strong>Basic</strong> Switch Z 55


<strong>Basic</strong> Models (Drip-proof) with Terminal Protective Cover<br />

Pin Plunger<br />

Z-15GA55-B5V<br />

6SR (stainless-steel plunger)<br />

3.9 dia.<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

2.45 to 4.22 N<br />

1.12 N<br />

2.2 mm<br />

0.13 mm<br />

0.06 mm<br />

15.9±0.4 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Z-15GK3A55-B5V<br />

11.9SR (stainless-steel plunger)<br />

17 dia.<br />

8.35 dia.<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

2.4 mm<br />

3.5 mm<br />

0.06 mm<br />

37.8±1.2 mm<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

Panel Mount Plunger<br />

Z-15GQA55-B5V<br />

16 dia.<br />

11.9SR (stainless-steel plunger)<br />

8.35 dia.<br />

Two hexagonal<br />

nuts (2 t × 14<br />

width across flat<br />

Two lock nuts<br />

(2 t × 15.6<br />

width across<br />

flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

5.5 mm<br />

0.06 mm<br />

21.8±0.8 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

Panel Mount Roller Plunger<br />

Z-15GQ22A55-B5V<br />

12.7 dia. × 4.8<br />

(stainless-steel roller)<br />

Two hexagonal nuts<br />

(3 t × 17 width<br />

across flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

3.58 mm<br />

0.06 mm<br />

33.4±1.2 mm<br />

16 dia.<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

56 General-purpose <strong>Basic</strong> Switch Z


Panel Mount Cross-roller Plunger<br />

Z-15GQ21A55-B5V<br />

12.7 dia. × 4.8 (stainless-steel roller)<br />

Two hexagonal<br />

nuts (3 t × 17<br />

width across flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.30 N<br />

1.12 N<br />

1.8 mm<br />

3.58 mm<br />

0.06 mm<br />

33.4±1.2 mm<br />

16 dia.<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: Do not use the M12 mounting screw and the case mounting hole at the same time, or the case may be damaged.<br />

Long Hinge Lever<br />

Z-15GW44A55-B5V<br />

100R<br />

t = 1 (stainless-steel lever)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.88 N<br />

0.14 N<br />

5.6 mm<br />

3.5 mm<br />

33 mm<br />

19±1.2 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Hinge Lever<br />

Z-15GWA55-B5V<br />

63.5R<br />

t = 1 (stainless-steel lever)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.98 N<br />

0.14 N<br />

5.6 mm<br />

2 mm<br />

28.2 mm<br />

19±0.8 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Short Hinge Roller Lever<br />

Z-15GW22A55-B5V<br />

26.6R<br />

t = 1 (stainless-steel lever)<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.41 N<br />

2.4 mm<br />

0.8 mm<br />

32.9 mm<br />

30.2±0.4 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Hinge Roller Lever<br />

Z-15GW2A55-B5V<br />

48.5R<br />

(see note)<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.27 N<br />

0.21 N<br />

4 mm<br />

1.6 mm<br />

36.5 mm<br />

30.2±0.8 mm<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: t = 1 (stainless-steel lever)<br />

General-purpose <strong>Basic</strong> Switch Z 57


Unidirectional Short Hinge Roller Lever<br />

Z-15GW2277A55-B5V<br />

t = 1 (stainless-steel lever)<br />

31.9R<br />

11.1R<br />

34.1 max.<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.77 N<br />

0.49 N<br />

2.4 mm<br />

0.8 mm<br />

43.6 mm<br />

41.3±0.8 mm<br />

4.36 +0.1 −0.05<br />

dia.<br />

4.2 +0.075 −0.025<br />

dia. hole<br />

Maintained-contact Models<br />

Pin Plunger<br />

Z-15ER<br />

4.36 +0.1 −0.05 dia.<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Reset button<br />

(plastic plunger)<br />

2.3 dia.<br />

2.3SR (stainless steel plunger)<br />

Reset position<br />

7.1 min.<br />

6.4 dia. Reset free position<br />

9.5 max.<br />

Plunger<br />

OF max. 1.96 to 2.50 N<br />

PT max. 0.4 mm<br />

OT min. 0.13 mm<br />

OP 15.9±0.4 mm<br />

Reset Button<br />

OF max.<br />

OT min.<br />

0.55 to 2.79 N<br />

0.4 mm<br />

Slim Spring Plunger<br />

Z-15ESR<br />

4.36 +0.1 −0.05 dia.<br />

9 dia.<br />

(See note.)<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

Note: Stainless steel plunger (tip only, flat, R1 bevel).<br />

Reset button<br />

(plastic plunger)<br />

5.2 dia.<br />

4 dia.<br />

Reset position<br />

7.1 min.<br />

6.4 dia. Reset free<br />

position<br />

9.5 max.<br />

Plunger<br />

OF max. 2.65 N<br />

PT max. 0.4 mm<br />

OT min. 1.6 mm<br />

OP 28.2±0.5 mm<br />

Reset Button<br />

OF max.<br />

OT min.<br />

2.79 N<br />

0.4 mm<br />

Hinge Lever<br />

Z-15EWR<br />

4.36 +0.1 −0.05 dia.<br />

63.5R<br />

t=1 (stainless steel lever)<br />

4.2 +0.075 −0.025 dia. hole<br />

Reset button<br />

(plastic button)<br />

Reset position<br />

7.1 min.<br />

6.4 dia. Reset free position<br />

9.5 max.<br />

Lever Tip<br />

OF max.<br />

OT min.<br />

FP max.<br />

OP<br />

Reset Button<br />

OF max.<br />

OT min.<br />

0.54 N<br />

5.6 mm<br />

28.2 mm<br />

19±0.8 mm<br />

2.94 N<br />

0.4 mm<br />

58 General-purpose <strong>Basic</strong> Switch Z


■ Terminals<br />

<strong>Basic</strong> Models (General-purpose) & Split-contact Models<br />

Screw Terminals (-B)<br />

<strong>Basic</strong> (General-purpose) Models<br />

Solder Terminal<br />

Split-contact Models<br />

Screw Terminals (Y-B)<br />

5.6<br />

9.2<br />

6.4<br />

11.9<br />

20<br />

49.2<br />

20<br />

17.45±0.2<br />

Three,<br />

M4 × 5.5<br />

Terminal<br />

screws (with<br />

toothed<br />

washer)<br />

25.4±0.1 11.9<br />

49.2<br />

17.45±0.2<br />

23 17.1<br />

17.45±0.2<br />

Five,<br />

M3.5 × 5.5<br />

terminal<br />

screws (with<br />

toothed<br />

washer)<br />

Appropriate terminal screw tightening torque:<br />

0.49 to 0.78 N⋅m.<br />

Appropriate terminal screw tightening<br />

torque: 0.78 to 1.18 N⋅m.<br />

Note: With reverse action models (Z-15GM), the positions of NO and NC terminals are<br />

reversed.<br />

<strong>Basic</strong> Models (Drip-proof) without Terminal Protective Cover<br />

Without Terminal Protective Cover<br />

Note: With reverse action models (Z-10FM), the<br />

positions of NO and NC terminals are reversed.<br />

9.2<br />

20<br />

20<br />

17.45±0.2<br />

49.2<br />

Three, M4 × 5.5<br />

Terminal screws<br />

(with toothed<br />

washer)<br />

Note: With reverse action models (Z-15GM), the positions of NO and NC terminals are reversed.<br />

Mounting<br />

Use M4 screws with plane washers and spring washers to mount the Switch. Tighten each mounting screw securely to a torque of 1.18 to<br />

1.47 N·m.<br />

<strong>Basic</strong> Models (General-purpose) & Split-contact Models<br />

Two, 4.2 dia. mounting<br />

holes or M4<br />

Panel Mount Plunger<br />

12.5 +0.2 dia. 0<br />

Panel Mount Roller Plunger<br />

12.5 +0.2 dia. 0<br />

25.4±0.1<br />

<strong>Basic</strong> Models (Drip-proof) without Terminal Protective Cover<br />

Two, 4.2 dia. mounting<br />

holes or M4<br />

Panel Mount Plunger<br />

12.5 +0.2 dia. 0<br />

Panel Mount Roller Plunger<br />

12.5 +0.2 dia. 0<br />

25.4±0.1<br />

General-purpose <strong>Basic</strong> Switch Z 59


Molded Terminals (Drip-proof Type/Molded Terminal)<br />

■ Contact Form<br />

COM (Black)<br />

NC (Red)<br />

NO (White)<br />

■ Dimensions<br />

Note: With the reverse action<br />

model (Z-15GM), the positions<br />

of NO and NC terminals<br />

are reversed.<br />

L/R Type<br />

(The following illustration is the R type.)<br />

D Type<br />

Lead wire a b d<br />

VSF 12 4 13<br />

VCT 19 11 20 Lead wire a b d<br />

VSF 12 4 12<br />

VCT 19 11 16<br />

Lead Wire Specifications<br />

Lead wire<br />

Nominal crosssectional<br />

area (mm 2 )<br />

Finished outer diameter<br />

(mm)<br />

Connection to<br />

terminal<br />

VSF (single-core, vinyl cord) 1.25 Approx. 3.1 dia. Black: COM<br />

VCT (vinyl-insulated cable)<br />

Three-core: approx. 10.5 dia. White: NO<br />

Red: NC<br />

1, 3<br />

Length (m)<br />

Note: No models with molded terminals are approved by UL, CSA, or TÜV.<br />

60 General-purpose <strong>Basic</strong> Switch Z


Precautions<br />

Refer to pages 25 to 30 of General Information for details.<br />

■ Correct Use<br />

Panel Mount Switch (Z-15@Q@, Z-01@Q@)<br />

When mounting the panel mount plunger model with screws on a<br />

side surface, be careful of the dog angle and operation speed.<br />

Excessive dog angle or operation speed may damage the Switch.<br />

The Switch can be panel mounted, provided that the hexagonal<br />

nut of the actuator is tightened to a torque of 2.94 to 4.9 N·m.<br />

When using the panel mount plunger model mounted with screws<br />

on a side surface, be careful not to apply a large shock. Applying<br />

a shock exceeding 100G may damage the Switch.<br />

When using the panel mount plunger model mounted with screws<br />

on a side surface, remove the hexagonal nuts from the actuator.<br />

High-sensitivity Switch (Z-15H)/<br />

Extra-high-sensitivity Switch (Z-15H2)<br />

When using the Switch in a DC circuit, be sure to provide an arc<br />

suppressor as well because the small contact gap of the Switch<br />

may result in contact troubles.<br />

In an application where a high repeat accuracy is required, limit<br />

the current that flows through the Switch to within 0.1 A. Also, use<br />

a relay to control a high-capacity load if the Switch is connected to<br />

such a load. (In this case, the exciting current of the relay coil is<br />

the load of the Switch.)<br />

Do not apply a force of 19.6 N or higher to the pin plunger.<br />

Exercise care that the environment conditions such as temperature<br />

and humidity do not change abruptly.<br />

Models with Drip-proof Terminal Cover<br />

(Z-@A55-B5V)<br />

Wiring<br />

To attach the Protective Cover to the case, hold the cover in<br />

almost parallel to the case and then push it to the case. If the<br />

cover is pushed diagonally, the rubber packing may slip off,<br />

degrading the sealability of the Switch.<br />

Terminal with<br />

toothed washer<br />

Incorrect<br />

Rubber packing<br />

Use the terminal shown below.<br />

20 max.<br />

A cable 8.5 to 10.5 mm in diameter can be applicable to the sealing<br />

rubber of the lead outlet of the Switch. A two-core or threecore<br />

VCT cable having a cross-sectional area of 1.25 mm 2 is<br />

especially suitable for this.<br />

Use M4 small screws with spring toothed washer are used as the<br />

terminal screws.<br />

Drip-proof Switch (Z@55)<br />

4.3 dia.<br />

The Switch is not perfectly oil-tight; so do not dip it in oil or water.<br />

The rubber boots are made from weather-resistive chloroprene<br />

rubber.<br />

Do not use <strong>Basic</strong> <strong>Switches</strong> in places with radical changes in temperature.<br />

Rubber boots and rubber caps will tend to harden at lower ambient<br />

temperatures. If an Actuator is used in a pressed state for an<br />

extended period of time at low temperatures, it may return slowly<br />

or it may not return at all.<br />

OMRON can provide special Actuators for use at low temperature<br />

with rubber boots or rubber caps made of silicon rubber, which<br />

has superior resistance to cold. Ask you OMRON representative<br />

for details.<br />

Split-contact Switch (Z-10F@Y)<br />

The applicable current varies depending on how the contacts are<br />

used. If the Switch is connected in series, the Switch can endure<br />

a current 1.5 to 2 times higher than the current that can be<br />

applied in parallel connection.<br />

Flexible Rod Switch (Z-15@NJ@55, Dripproof)<br />

When the rod is fully swung, the Switch may operate when the<br />

lever returns, causing chattering. Use a circuit that compensates<br />

for chattering wherever possible.<br />

Do not switch the rod to the fullest extent when the Switch is to<br />

break a power circuit because such a practice may cause metal<br />

deposition to occur between the mating contacts of the Switch.<br />

8<br />

Correct<br />

Use round solderless terminals having the following dimensions<br />

to connect leads to the terminals. Tighten the screws of terminals<br />

to a torque of 0.78 to 1.18 N·m.<br />

General-purpose <strong>Basic</strong> Switch Z 61


Micro Load Applicable Range<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that<br />

operate in the following range. However, even when using micro<br />

load models within the operating range shown here, if inrush current<br />

occurs when the contact is opened or closed, it may increase<br />

contact wear and so decrease durability. Therefore, insert a contact<br />

protection circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability<br />

level of 60% (λ 60). The equation, λ 60 = 0.5×10 −6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Item Z-01H Z-15@, Z-10FY<br />

Minimum applicable 1 mA at 5 VDC 160 mA at 5 VDC<br />

load<br />

Others<br />

Do not apply an excessive force to the mounting bracket with a<br />

screwdriver or a similar object when attaching or detaching the<br />

protective cover; otherwise, the cover will be deformed.<br />

Screwdriver<br />

DC voltage (V)<br />

Operating range<br />

for micro load<br />

models Z-01H<br />

0.8 W<br />

26 mA 100 mA<br />

Operating<br />

range for<br />

generalload<br />

models<br />

Z-15H, H2<br />

Z-15G<br />

Z-15E<br />

Z-10FY<br />

Z-15ER<br />

This terminal protective cover cannot be used with models whose<br />

model number does not have the prefix “-B5V.”<br />

Terminal protective covers can be ordered separately for maintenance<br />

use.<br />

■ Accessories (Order Separately)<br />

Refer to Z/A/X/DZ Common Accessories for details about Terminal<br />

Covers, Separators, and Actuators.<br />

1 mA 100 mA 160 mA<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B001-E1-12A<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

62 General-purpose <strong>Basic</strong> Switch Z


General-purpose <strong>Basic</strong> Switch<br />

A<br />

High-capacity Switch Capable of<br />

Handling 20 A Loads with Large Inrush<br />

Currents<br />

• Same shape as OMRON Z <strong>Basic</strong> <strong>Switches</strong> except in pin<br />

plunger position, yet endures inrush currents as large as<br />

75 A.<br />

Model Number Structure<br />

■ Model Number Legend<br />

A-20G@-@<br />

1 2 3 4<br />

1. Ratings<br />

20: 20 A (250 VAC)<br />

2. Contact Gap<br />

G: 0.5 mm<br />

3. Actuator<br />

None: Pin plunger<br />

D: Short spring plunger<br />

Q: Panel mount plunger<br />

Q21: Panel mount cross roller plunger<br />

Q22: Panel mount roller plunger<br />

V: Hinge lever<br />

V2: Hinge roller lever<br />

V21: Short hinge lever<br />

V22: Short hinge roller lever<br />

4. Terminals<br />

None: Solder terminal<br />

B: Screw terminal (with toothed washer)<br />

General-purpose <strong>Basic</strong> Switch A 63


Ordering Information<br />

■ List of Models<br />

Actuator Solder terminal Screw terminal (-B)<br />

Pin plunger<br />

A-20G<br />

A-20G-B<br />

Short spring plunger<br />

A-20GD<br />

A-20GD-B<br />

Panel mount plunger<br />

A-20GQ<br />

A-20GQ-B<br />

Panel mount roller<br />

plunger<br />

Panel mount cross<br />

roller plunger<br />

Short hinge lever<br />

Hinge lever<br />

A-20GQ22<br />

A-20GQ22-B<br />

--- A-20GQ21-B<br />

A-20GV21<br />

A-20GV21-B<br />

A-20GV<br />

A-20GV-B<br />

Short hinge roller<br />

lever<br />

Hinge roller lever<br />

A-20GV22<br />

A-20GV2<br />

A-20GV22-B<br />

A-20GV2-B<br />

Note: Refer to Terminals in Model Z for solder and screw terminals.<br />

Specifications<br />

■ Approved Standards<br />

Agency Standard File No.<br />

UL UL508 E41515<br />

CSA CSA C22.2 No. 55 LR21642<br />

■ Approved Standard Ratings<br />

UL508 (File No. E41515)<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage<br />

A-20G<br />

125 VAC 1 HP 10 A “L”<br />

250 VAC 2 HP<br />

480 VAC 20 A<br />

125 VDC 0.5 A<br />

250 VDC 0.25 A<br />

64 General-purpose <strong>Basic</strong> Switch A


■ Ratings<br />

Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC<br />

250 VAC<br />

500 VAC<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

20 A<br />

20 A<br />

15 A<br />

20 A<br />

20 A<br />

6 A<br />

0.5 A<br />

0.25 A<br />

Note: 1. The above values are for steady-state current.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

5. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

■ Characteristics<br />

Note: 1. The value is for the pin plunger. (Contact your OMRON representative for other models.)<br />

2. Malfunction: 1 ms max.<br />

■ Contact Form (SPDT)<br />

7.5 A<br />

7.5 A<br />

4 A<br />

3 A<br />

3 A<br />

3 A<br />

0.5 A<br />

0.25 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

20 A<br />

20 A<br />

10 A<br />

20 A<br />

15 A<br />

5 A<br />

0.05 A<br />

0.03 A<br />

12.5 A<br />

8.3 A<br />

2 A<br />

12.5 A<br />

12.5 A<br />

5 A<br />

0.05 A<br />

0.03 A<br />

Operating speed 0.01 mm to 1 m/s (see note 1)<br />

Operating frequency Mechanical: 240 operations/min<br />

Electrical: 20 operations/min (under rated load)<br />

Insulation resistance 100 MΩ min. (at 500 VDC)<br />

Contact resistance 15 mΩ max. (initial value)<br />

Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

2,000 VAC, 50/60 Hz for 1 min between the current-carrying metal parts and the ground, and between each<br />

terminal and non-current-carrying metal parts<br />

Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 2)<br />

Shock resistance<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max. (see note 1, 2)<br />

Durability<br />

Mechanical: 1,000,000 operations min.<br />

Electrical: 500,000 operations min.<br />

Degree of protection IP00<br />

Degree of protection Class I<br />

against electric shock<br />

Proof tracking index (PTI) 175<br />

Switch category<br />

D (IEC335-1)<br />

Ambient temperature Operating: −25°C to 80°C (with no icing)<br />

Ambient humidity Operating: 35% to 85%<br />

Weight<br />

Approx. 23 to 58 g<br />

COM<br />

NC<br />

NO<br />

General-purpose <strong>Basic</strong> Switch A 65


■ Contact Specification<br />

Item A-20<br />

Contacts Shape Rivet<br />

Material<br />

Silver alloy<br />

Gap (standard value) 0.5 mm<br />

Inrush current NC 75 A max.<br />

NO<br />

75 A max.<br />

Engineering Data<br />

■ Mechanical Durability<br />

■ Electrical Durability<br />

A-20G<br />

Durability (x10 6 operations)<br />

10<br />

7<br />

5<br />

3<br />

2<br />

1<br />

0.7<br />

0.5<br />

0.3<br />

0.2<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 240 operations/min<br />

A-20G<br />

Durability (x10 6 operations)<br />

10<br />

7<br />

5<br />

3<br />

2<br />

1<br />

0.7<br />

0.5<br />

0.3<br />

0.2<br />

250 VAC,<br />

cosφ = 1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

125 VAC, cosφ = 1<br />

250 VAC, cosφ = 0.4<br />

125 VAC,<br />

cosφ = 0.4<br />

0.1<br />

0<br />

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8<br />

Overtravel (mm)<br />

0.1 0 5 10 15 20 25<br />

Switching current (A)<br />

Dimensions<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

■ Dimensions and Operating Characteristics<br />

The models, illustrations, and graphics are for screw-terminal models. (The dimensions for models that are omitted here are the same as<br />

for pin-plunger models.)<br />

Pin Plunger<br />

A-20G-B<br />

PT<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

: Anchored Frames in table above.<br />

Short Spring Plunger<br />

19.05±0.25<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 −0.025 dia. hole<br />

17.45+0.2<br />

15 dia.<br />

A-20GD-B 19.05±0.25<br />

11.2<br />

dia.<br />

PT<br />

7.15<br />

dia.<br />

OP<br />

2.3 dia. 2.3SR (stainless-steel plunger)<br />

9.2<br />

24.2<br />

11.9SR (stainlesssteel<br />

plunger)<br />

7.5<br />

24.2<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

3.92 to 6.13 N<br />

2.79 N<br />

1.3 mm<br />

0.25 mm<br />

0.2 mm<br />

16.3±0.4 mm<br />

3.92 to 6.13 N<br />

2.79 N<br />

1.3 mm<br />

3 mm<br />

0.2 mm<br />

26.2±0.5 mm<br />

66 General-purpose <strong>Basic</strong> Switch A


Panel Mount Plunger<br />

A-20GQ-B<br />

PT<br />

OP (See note 2)<br />

13.1<br />

16.3<br />

19.05±0.25<br />

16 dia.<br />

8.35 dia.<br />

11.9SR (stainless-steel plunger)<br />

M12 × 1 mounting screw (see note 1)<br />

Two hexagon nuts<br />

(2 t × 14 width across flats)<br />

Two lock nuts<br />

(2 t × 15.6 width across flats)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

3.92 to 6.13 N<br />

2.79 N<br />

1.3 mm<br />

5.6 mm<br />

0.2 mm<br />

21.8±0.8 mm<br />

Note: 1. Do not use both M12 mounting screw and mounting holes at the same time.<br />

2. Imperfect screw part with a maximum length of 1.5 mm.<br />

Panel Mount Roller Plunger<br />

A-20GQ22-B<br />

PT<br />

OP<br />

15.5<br />

(See<br />

note 2)<br />

19.05±0.25<br />

12.7 dia. × 4.8<br />

(stainless-steel roller)<br />

Two hexagon nuts<br />

(3 t × 17 width across flats)<br />

M12 × 1 mounting screw<br />

(see note 1)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

6.18 N max.<br />

2.75 N<br />

1.3 mm<br />

3.58 mm<br />

0.35 mm<br />

33.4±1.2 mm<br />

16.3<br />

16 dia.<br />

Note: 1. Do not use both M12 mounting screw and mounting holes at the same time.<br />

2. Imperfect screw part with a maximum length of 1.5 mm.<br />

Panel Mount Cross Roller Plunger<br />

A-20GQ21-B<br />

PT<br />

OP<br />

15.5<br />

(See<br />

note 2)<br />

19.05±0.25<br />

12.7 dia. × 4.8<br />

(stainlesssteel<br />

roller)<br />

Two hexagon nuts<br />

(3 t × 17 width across flats)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

6.18 N max.<br />

2.75 N<br />

1.3 mm<br />

3.58 mm<br />

0.35 mm<br />

33.4±1.2 mm<br />

16.3<br />

16 dia.<br />

M12 × 1 mounting<br />

screw (see note 1)<br />

Note: 1. Do not use both M12 mounting screw and mounting holes at the same time.<br />

2. Imperfect screw part with a maximum length of 1.5 mm.<br />

Short Hinge Lever<br />

A-20GV21-B<br />

20.2<br />

17.9<br />

24.56±0.25<br />

28.3R<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

14.7<br />

PT<br />

OP<br />

4.9<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.57 N max.<br />

0.41 N<br />

6.5 mm<br />

1.2 mm<br />

1.2 mm<br />

19±0.8 mm<br />

Hinge Lever<br />

A-20GV-B<br />

20.2<br />

17.9<br />

24.56±0.25 63.5R<br />

t = 1 (stainless-steel lever)<br />

14.7<br />

4.9<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.69 N max.<br />

0.14 N<br />

15.9 mm<br />

4 mm<br />

2.4 mm<br />

19±0.8 mm<br />

General-purpose <strong>Basic</strong> Switch A 67


.<br />

Short Hinge Roller Lever<br />

A-20GV22-B<br />

20.2<br />

17.9<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

24.56±0.25<br />

26.2R<br />

14.7<br />

PT<br />

OP<br />

9.5 dia. × 4 (plastic roller)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.57 N<br />

0.41 N<br />

6.3 mm<br />

1.2 mm<br />

1.2 mm<br />

29.8±0.8 mm<br />

Hinge Roller Lever<br />

A-20GV2-B<br />

20.2<br />

t = 1<br />

(stainlesssteel<br />

lever)<br />

17.9<br />

24.56±0.25<br />

48.4R<br />

14.7<br />

OP<br />

PT<br />

9.5 dia. × 4 (plastic roller)<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.88 N<br />

0.14 N<br />

12 mm<br />

2.4 mm<br />

2.2 mm<br />

30.2±0.8 mm<br />

■ Terminals<br />

Screw Terminals (-B)<br />

Solder Terminal<br />

9.2<br />

6.4<br />

20<br />

20<br />

17.45±0.2<br />

25.4±0.1 11.9<br />

17.45±0.2<br />

49.2<br />

Three, M4 × 5.5<br />

Terminal screws<br />

(with toothed<br />

washer)<br />

Appropriate terminal screw tightening torque:<br />

0.78 to 1.18 N⋅m.<br />

49.2<br />

Mounting<br />

Use M4 mounting screws with plane washers or spring washers<br />

to securely mount the Switch. Tighten the screws to a torque of<br />

1.18 to 1.47 N·m.<br />

The Switch can be panel mounted, provided that the hexagonal<br />

nut of the actuator is tightened to a torque of 2.94 to 4.9 N·m.<br />

Mounting Holes<br />

Two, 4.2 dia. mounting<br />

holes or M4<br />

Panel Mount Plunger<br />

12.5 +0.2 dia. 0<br />

Panel Mount Roller Plunger<br />

12.5 +0.2 dia. 0<br />

25.4+0.1<br />

68 General-purpose <strong>Basic</strong> Switch A


Precautions<br />

Refer to pages 25 to 30 of General Information for details.<br />

■ Correct Use<br />

Panel-mounting (A-20GQ@)<br />

If a Switch is side-mounted with screws, remove the hexagonal<br />

nut of the actuator.<br />

If a Switch is side-mounted and secured with screws, make sure<br />

that the angle or speed of the actuating object is not excessively<br />

large or too high, otherwise the Switch may be damaged.<br />

If a Switch is panel-mounted, pay utmost attention to make sure<br />

that the actuating speed or OT distance is not excessively high or<br />

large. Not doing so may damage the Switch.<br />

■ Accessories (Order<br />

Separately)<br />

Refer to Z/A/X/DZ Common Accessories for details about Terminal<br />

Covers, Separators, and Actuators.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B002-E1-07A<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

General-purpose <strong>Basic</strong> Switch A 69


General-purpose <strong>Basic</strong> Switch<br />

X<br />

Direct Current Switch with Built-in<br />

Magnetic Blowout<br />

• Incorporates a small permanent magnet in the contact<br />

mechanism to deflect the arc to effectively extinguish it.<br />

• Same shape and mounting procedures as the Z <strong>Basic</strong><br />

<strong>Switches</strong>.<br />

Model Number Structure<br />

■ Model Number Legend<br />

X-10G@-@<br />

1 2 3 4<br />

1. Ratings<br />

10: 10 A (125 VDC)<br />

2. Contact Gap<br />

G: 0.9 mm<br />

3. Actuator<br />

None: Pin plunger<br />

D: Short spring plunger<br />

S: Slim spring plunger<br />

Q: Panel mount plunger<br />

Q21: Panel mount cross roller plunger<br />

Q22: Panel mount roller plunger<br />

L: Leaf spring<br />

W: Hinge lever<br />

W2: Hinge roller lever<br />

W21: Short hinge lever<br />

W22: Short hinge roller lever<br />

W4: Low-force hinge lever<br />

M: Reverse hinge lever<br />

M2: Reverse hinge roller lever<br />

M22: Reverse short hinge roller lever<br />

4. Terminals<br />

None: Solder terminal<br />

B: Screw terminal (with toothed washer)<br />

70 General-purpose <strong>Basic</strong> Switch X


Ordering Information<br />

■ List of Models<br />

Actuator Solder Screw<br />

Pin plunger<br />

X-10G X-10G-B<br />

Slim spring<br />

X-10GS X-10GS-B<br />

plunger<br />

Short spring<br />

plunger<br />

Panel mount<br />

plunger<br />

Panel mount<br />

roller plunger<br />

Panel mount cross<br />

roller plunger<br />

Leaf spring<br />

Short hinge lever<br />

X-10GD<br />

X-10GQ<br />

X-10GQ22<br />

X-10GQ21<br />

X-10GL<br />

X-10GW21<br />

X-10GD-B<br />

X-10GQ-B<br />

X-10GQ22-B<br />

X-10GQ21-B<br />

X-10GL-B<br />

X-10GW21-B<br />

Actuator Solder Screw<br />

Hinge lever<br />

X-10GW X-10GW-B<br />

Low-force hinge<br />

lever<br />

Short hinge roller<br />

lever<br />

Hinge roller lever<br />

Reverse hinge<br />

lever<br />

Reverse short<br />

hinge roller lever<br />

Reverse hinge<br />

roller lever<br />

X-10GW4<br />

X-10GW22<br />

X-10GW2<br />

X-10GM<br />

X-10GM22<br />

X-10GM2<br />

X-10GW4-B<br />

X-10GW22-B<br />

X-10GW2-B<br />

X-10GM-B<br />

X-10GM22-B<br />

X-10GM2-B<br />

Note: The plungers of reverse-type models are continuously pressed by the compression coil springs and the plungers are freed by operating<br />

the levers.<br />

Specifications<br />

■ Approved Standards<br />

Agency Standard File No.<br />

UL UL508 E41515<br />

CSA CSA C22.2 No. 55 LR21642<br />

■ Approved Standard Ratings<br />

UL508 (File No. E41515)<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage<br />

125 VDC 10 A<br />

250 VDC 3 A<br />

X-10G<br />

General-purpose <strong>Basic</strong> Switch X 71


■ Ratings<br />

Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

10 A<br />

10 A<br />

10 A<br />

10 A<br />

3 A<br />

Note: 1. The above values are for the steady-state current.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

5. The above electrical ratings also apply to the AC voltage.<br />

6. With the reverse-type models (X-10GM@), the normally closed circuits and normally open circuits are reversed.<br />

7. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

■ Characteristics<br />

Note: 1. The values are for the pin plunger models. (Contact your OMRON representative for other models.)<br />

2. Malfunction: 1 ms max.<br />

■ Contact Specification<br />

■ Contact Form (SPDT)<br />

3 A<br />

3 A<br />

3 A<br />

3 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

0.75 A<br />

Operating speed 0.1 mm to 1 m/s (see note 1)<br />

Operating frequency Mechanical: 240 operations/min<br />

Electrical: 20 operations/min<br />

Insulation resistance 100 MΩ min. (at 500 VDC)<br />

Contact resistance 15 mΩ max. (initial value)<br />

Dielectric strength 1,500 VAC, 50/60 Hz for 1 min between terminals of the same polarity, between current-carrying metal parts<br />

and the ground, and between each terminal and non-current-carrying metal parts<br />

Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 2)<br />

Shock resistance<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max. (see note 1, 2)<br />

Durability<br />

Mechanical: 1,000,000 operations min.<br />

Electrical: 100,000 operations min.<br />

Degree of protection IP00<br />

Degree of protection Class I<br />

against electric shock<br />

Proof tracking index (PTI) 175<br />

Switch category<br />

D (IEC335-1)<br />

Ambient temperature Operating: −25°C to 80°C (with no icing)<br />

Ambient humidity<br />

Operating: 35% to 85% max.<br />

Weight<br />

Approx. 27 to 63 g<br />

Item X-10<br />

Contacts Material Silver alloy<br />

Gap (standard value) 0.9 mm<br />

Inrush current NC 30 A max.<br />

NO<br />

15 A max.<br />

10 A<br />

10 A<br />

10 A<br />

7.5 A<br />

2 A<br />

10 A<br />

10 A<br />

10 A<br />

6 A<br />

1.5 A<br />

5 A<br />

5 A<br />

5 A<br />

5 A<br />

2 A<br />

2.5 A<br />

2.5 A<br />

2.5 A<br />

2.5 A<br />

1.5 A<br />

COM<br />

NC<br />

NO<br />

Note: With the reverse-type models (X-10GM@), the NC and NO<br />

terminal arrangements are reversed.<br />

72 General-purpose <strong>Basic</strong> Switch X


Engineering Data<br />

■ Mechanical Durability<br />

(Pin Plunger)<br />

Durability (x10 3 operations)<br />

50,000<br />

30,000<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

2,000<br />

1,000<br />

700<br />

500<br />

300<br />

200<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 240 operations/min<br />

100<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9<br />

Overtravel (mm)<br />

■ Electrical Durability<br />

(Pin Plunger)<br />

Durability (x10 3 operations)<br />

5,000<br />

3,000<br />

2,000<br />

1,000<br />

700<br />

500<br />

300<br />

200<br />

100<br />

70<br />

50<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

125 VDC<br />

L/R = 7 ms<br />

125 VDC L/R = 0<br />

30<br />

20<br />

10<br />

0 2 4 6 8 10 12 14<br />

Switching current (A)<br />

Dimensions<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

■ Dimensions and Operating Characteristics<br />

The models, illustrations, and graphics are for screw-terminal models. (The dimensions for models that are omitted here are the same as<br />

for pin-plunger models.)<br />

Pin Plunger<br />

X-10G-B<br />

Slim Spring Plunger<br />

X-10GS-B<br />

PT 23.3±0.25<br />

OP<br />

4.2 +0.075<br />

−0.025<br />

4.36 −0.05<br />

+0.1 dia.<br />

11.9<br />

25.4±0.1<br />

49.2<br />

PT 23.3±0.25<br />

See<br />

note 1<br />

OP<br />

9 dia.<br />

4.2 +0.075 dia.<br />

−0.025<br />

2.3 dia.<br />

17.45±0.2<br />

9.2<br />

2.3SR (see note 1)<br />

(see note 2)<br />

24.2<br />

Note: 1. Stainless-steel pin plunger<br />

2. Three vent holes<br />

5.2 dia.<br />

4 dia.<br />

(see note 2)<br />

24.2<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

0.13 mm<br />

0.18 mm<br />

15.9±0.4 mm<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

1.6 mm<br />

0.18 mm<br />

28.2±0.5 mm<br />

Note: 1. Stainless-steel pin plunger (flat, 1R chamfering)<br />

2. Vent holes (3 places)<br />

Short Spring Plunger<br />

X-10GD-B<br />

12SR (see note 1)<br />

PT 23.3±0.25<br />

OP<br />

7.15 dia.<br />

12.3 dia.<br />

10 dia.<br />

(see note 2)<br />

24.2<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

1.6 mm<br />

0.18 mm<br />

21.2±0.5 mm<br />

Note: 1. Plated iron plunger<br />

2. Three vent holes<br />

General-purpose <strong>Basic</strong> Switch X 73


Panel Mount Plunger<br />

X-10GQ-B<br />

PT 23.3±0.25<br />

OP See note 3<br />

13.1<br />

16.3<br />

11.9SR<br />

(see<br />

note 1)<br />

16 dia.<br />

8.35 dia.<br />

M12 × 1 mounting screw<br />

Two hexagonal nuts<br />

(2 t × 14 width across flats)<br />

Two lock nuts<br />

(2 t × 15.6 width across flats)<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

5.5 mm<br />

0.18 mm<br />

21.8±0.8 mm<br />

Note: 1. Stainless-steel pin plunger<br />

2. Three vent holes<br />

3. Imperfect screw part with a maximum length of 1.5 mm.<br />

Panel Mount Roller Plunger<br />

X-10GQ22-B<br />

PT 23.3±0.25<br />

OP<br />

See note 3<br />

15.5<br />

12.7 dia. × 4.8 (see note 1)<br />

M12 × 1 mounting screw<br />

Two hexagonal nuts<br />

(3 t × 17 width across flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

3.6 mm<br />

0.18 mm<br />

33.4±1.2 mm<br />

16.3<br />

16 dia.<br />

(see note 2)<br />

Note: 1. Stainless-steel roller<br />

2. Three vent holes<br />

3. Imperfect screw part with a maximum length of 1.5 mm.<br />

Panel Mount Cross Roller Plunger<br />

X-10GQ21-B<br />

PT 23.3±0.25<br />

OP<br />

See note 3<br />

15.5<br />

12.7 dia. × 4.8 (see note 1)<br />

M12 × 1 mounting screw<br />

Two hexagonal nuts<br />

(3 t × 17 width across flats)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

5.00 N<br />

1.12 N<br />

0.9 mm<br />

3.6 mm<br />

0.18 mm<br />

33.4±1.2 mm<br />

16.3<br />

16 dia.<br />

(see note 2)<br />

Note: 1. Stainless-steel roller<br />

2. Three vent holes<br />

3. Imperfect screw part with a maximum length of 1.5 mm.<br />

Leaf Spring<br />

X-10GL-B<br />

FP OP<br />

49.6±0.8<br />

t = 0.3 (see note 1)<br />

4.8<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.96 N<br />

0.14 N<br />

1.6 mm (see note)<br />

2.3 mm<br />

22.1 mm<br />

17.4±0.8 mm<br />

Short Hinge Lever<br />

X-10GW21-B<br />

20.2 17.4<br />

4.2 +0.075<br />

−0.025<br />

Note: 1. Stainless-steel spring lever<br />

2. Three vent holes<br />

4.36 +0.1 dia.<br />

−0.05<br />

26.2<br />

28.2 R<br />

25.4±0.1 11.9<br />

49.2<br />

t = 1 (see note 1) 4.9<br />

14.4 OP FP<br />

(see note 2)<br />

9.2<br />

17.45±0.2<br />

4.2 −0.025<br />

+0.075 dia. holes<br />

Note: 1. Stainless-steel lever<br />

2. Three vent holes<br />

Note: 1. Reference value<br />

2. Be sure to use the switch at<br />

the rated OT value of 1.6 mm.<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

2.45 N<br />

0.31 N<br />

2.1 mm<br />

1.7 mm<br />

25.5 mm<br />

20.7±0.8 mm<br />

74 General-purpose <strong>Basic</strong> Switch X


Hinge Lever<br />

X-10GW-B<br />

20.2 17.4<br />

26.2<br />

63.5R<br />

14.4<br />

t = 1 (see note 1)<br />

4.9<br />

OP FP<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.08 N<br />

0.14 N<br />

4.8 mm<br />

3.9 mm<br />

34.6 mm<br />

21.1±0.8 mm<br />

Note: 1. Stainless-steel lever<br />

2. Three vent holes<br />

Low-force Hinge Lever<br />

X-10GW4-B<br />

20.2 17.4<br />

26.2<br />

t= 1 (see note 1)<br />

63.5R<br />

4.9 (see note 2)<br />

PT<br />

14.4 OP<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.25 N<br />

0.05 N<br />

14.3 mm<br />

4.8 mm<br />

3.9 mm<br />

21.1±0.8 mm<br />

Note: 1. Stainless-steel lever<br />

2. Three vent holes<br />

Short Hinge Roller Lever<br />

X-10GW22-B<br />

20.2<br />

17.4<br />

26.2<br />

26.6R<br />

t = 1 (see note 3)<br />

14.4<br />

OP FP<br />

9.5 dia. × 4 (see note 1)<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

2.16 N<br />

0.34 N<br />

2.4 mm<br />

1.7 mm<br />

37.1 mm<br />

32.2±0.8 mm<br />

Note: 1. Plastic roller<br />

2. Three vent holes<br />

3. Stainless-steel spring lever<br />

Hinge Roller Lever<br />

X-10GW2-B<br />

20.2<br />

17.4<br />

26.2<br />

48.5R<br />

t = 1 (see note 3)<br />

14.4<br />

OP FP<br />

9.5 dia. × 4 (see note 1)<br />

(see note 2)<br />

Note: 1. Plastic roller<br />

2. Three vent holes<br />

3. Stainless-steel spring lever<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.42 N<br />

0.21 N<br />

4 mm<br />

3 mm<br />

40.5 mm<br />

32.2±0.8 mm<br />

Reverse Hinge Lever<br />

X-10GM-B<br />

t = 1 (see note 1)<br />

20.2<br />

17.4<br />

18.65<br />

56R<br />

14.4 OP FP 4.9<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

2.16 N<br />

0.25 N<br />

5.5 mm<br />

2.1 mm<br />

26.8 mm<br />

21.1±0.8 mm<br />

Reverse Short Hinge Lever<br />

Note: 1. Stainless-steel lever<br />

2. Three vent holes<br />

t = 1 (see note 3)<br />

X-10GM22-B<br />

18.65<br />

9.5 dia. × 4 (see note 1)<br />

20.2 17.4<br />

18.5R<br />

14.4<br />

OP FP<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

6.86 N<br />

1.52 N<br />

2 mm<br />

0.75 mm<br />

36.1 mm<br />

32.2±0.8 mm<br />

Note: 1. Plastic roller<br />

2. Three vent holes<br />

3. Stainless-steel spring lever<br />

General-purpose <strong>Basic</strong> Switch X 75


Reverse Hinge Roller Lever<br />

X-10GM2-B<br />

20.2<br />

17.4<br />

18.65<br />

40.6R<br />

t = 1 (see note 3)<br />

14.4<br />

OP<br />

FP<br />

9.5 dia. × 4 (see note 1)<br />

(see note 2)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

3.14 N<br />

0.49 N<br />

4 mm<br />

1.5 mm<br />

37.4 mm<br />

32.2±0.8 mm<br />

Note: 1. Plastic roller<br />

2. Three vent holes<br />

3. Stainless-steel spring lever<br />

■ Terminals<br />

Screw Terminals (-B)<br />

Solder Terminal<br />

9.2<br />

9.2<br />

6.4<br />

20<br />

20<br />

17.45±0.2<br />

25.4±0.1 11.9<br />

17.45±0.2<br />

49.2<br />

Three, M4 × 5.5<br />

Terminal screws<br />

(with toothed<br />

washer)<br />

49.2<br />

Appropriate terminal screw tightening torque:<br />

0.78 to 1.18 N⋅m.<br />

Note: 1. Tighten the terminal screws to a torque of 0.78 to 1.18 N·m.<br />

2. In case of DC voltage, set the COM to the positive terminal.<br />

Mounting<br />

Use M4 mounting screws with plane washers or spring washers<br />

to securely mount the Switch. Tighten the screws to a torque of<br />

1.18 to 1.47 N·m.<br />

The Switch can be panel mounted, provided that the hexagonal<br />

nut of the actuator is tightened to a torque of 2.94 to 4.9 N·m.<br />

Mounting Holes<br />

Two, 4.2-dia. mounting<br />

holes or M4 screw holes<br />

Panel Mount Plunger<br />

12.5 +0.2 dia. 0<br />

Panel Mount Roller Plunger<br />

12.5 +0.2 dia. 0<br />

25.4±0.1<br />

76 General-purpose <strong>Basic</strong> Switch X


Precautions<br />

Refer to pages 25 to 30 of General Information for details.<br />

■ Correct Use<br />

Handling<br />

Set the common (COM) terminal to the positive terminal. If it is set<br />

to the negative terminal, the Switch will not turn OFF.<br />

When using the Switch under an inductive load, the arc suppression<br />

capability varies depending on current. If the current<br />

becomes 0.6 to 1.2 A or of the time constant L/R exceeds 7 ms,<br />

be sure to provide an arc suppressor.<br />

Since the Switch incorporates a permanent magnet, attention<br />

must be paid to the following points:<br />

• Avoid mounting the Switch directly onto a magnetic substance.<br />

• Do not subject the Switch to severe shocks.<br />

• Avoid placing the Switch in a strong magnetic field.<br />

• Be sure to prevent iron dust or iron chips from adhering to<br />

the built-in magnet or the magnetic blowout function of the<br />

Switch will be adversely affected.<br />

• Do not apply thermal shock to the Switch, or the magnetic<br />

flux will be diminished.<br />

Since a ventilation hole is provided to avoid abnormal corrosion<br />

due to operating conditions, provide a dustproofing device in locations<br />

where the Switch is exposed to dust.<br />

Do not change operating positions for the actuator. Changing the<br />

position may cause malfunction.<br />

Panel-mounted Model (X-10GQ@)<br />

To side-mount the panel-mount Switch to the panel with screws,<br />

remove the hexagonal nut from the actuator.<br />

Too large a dog angle and too fast operating speed may damage<br />

the Switch when the Switch is side-mounted on the panel.<br />

Too fast operating speed and too long overtravel of the roller<br />

plunger Switch may result in damage to the Switch.<br />

■ Accessories<br />

(Order separately)<br />

Refer to Z/A/X/DZ Common Accessories for details about Terminal<br />

Covers, Separators, and Actuators.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B003-E1-08A<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

General-purpose <strong>Basic</strong> Switch X 77


Special-purpose <strong>Basic</strong> Switch<br />

DZ<br />

DPDT <strong>Basic</strong> Switch for Two Independent<br />

Circuit Control<br />

• Incorporates two completely independent built-in switches.<br />

• Ideal for switching the circuits operating on two different<br />

voltages, and for controlling two independent circuits.<br />

• Interchangeable with OMRON Z <strong>Basic</strong> <strong>Switches</strong>, as both<br />

switches are identical in mounting hole dimensions,<br />

mounting pitch and pin plunger position.<br />

Model Number Structure<br />

■ Model Number Legend<br />

DZ-10G@-1@<br />

1 2 3 4 5<br />

1. Ratings<br />

10: 10 A (250 VAC)<br />

2. Contact Gap<br />

G: 0.5 mm<br />

3. Actuator<br />

None: Pin plunger<br />

V: Hinge lever<br />

V22: Short hinge roller lever<br />

V2: Hinge roller lever<br />

W: Hinge lever<br />

W22: Short hinge roller lever<br />

W2: Hinge roller lever<br />

4. Contact Form<br />

1: DPDT<br />

5. Terminals<br />

A: Solder terminal<br />

B: Screw terminal<br />

Ordering Information<br />

■ List of Models<br />

Actuator OT Solder terminal Screw terminal<br />

Pin plunger<br />

0.13 mm min. DZ-10G-1A DZ-10G-1B<br />

Hinge lever<br />

1.6 mm min. DZ-10GW-1A DZ-10GW-1B<br />

0.4 mm min. DZ-10GV-1A DZ-10GV-1B<br />

Short hinge roller lever<br />

0.9 mm min. DZ-10GW22-1A DZ-10GW22-1B<br />

0.13 mm min. DZ-10GV22-1A DZ-10GV22-1B<br />

Hinge roller lever<br />

1.2 mm min. DZ-10GW2-1A DZ-10GW2-1B<br />

0.26 mm min. DZ-10GV2-1A DZ-10GV2-1B<br />

78 Special-purpose <strong>Basic</strong> Switch DZ


Specifications<br />

■ Approved Standards<br />

Agency Standard File No.<br />

UL UL508 E41515<br />

CSA CSA C22.2 No. 55 LR21642<br />

■ Ratings<br />

■ Approved Standard Ratings<br />

UL508 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage<br />

DZ-10G<br />

125 VAC 10 A 1/3 HP<br />

250 VAC 10 A 1/4 HP<br />

480 VAC 2 A<br />

125 VDC 0.5 A<br />

250 VDC 0.25 A<br />

Rated voltage Non-inductive load Inductive load Inrush current<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO NC NO<br />

125 VAC<br />

250 VAC<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

10 A<br />

10 A<br />

10 A<br />

10 A<br />

10 A<br />

Note: 1. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

2. Lamp load has an inrush current of 10 times the steady-state current.<br />

3. Motor load has an inrush current of 6 times the steady-state current.<br />

■ Characteristics<br />

2 A<br />

1.5 A<br />

3 A<br />

3 A<br />

3 A<br />

1 A<br />

0.7 A<br />

1.5 A<br />

1.5 A<br />

1.5 A<br />

125 VAC 0.5 A 0.5 A 0.05 A 0.05 A<br />

250 VDC 0.25 A 0.25 A 0.03 A 0.03 A<br />

6 A<br />

4 A<br />

6 A<br />

6 A<br />

4 A<br />

3 A<br />

2 A<br />

5 A<br />

5 A<br />

3 A<br />

1.5 A<br />

1 A<br />

2.5 A<br />

2.5 A<br />

1.5 A<br />

30 A max. 15 A max.<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

Durability<br />

Ambient temperature<br />

Ambient humidity<br />

Weight<br />

0.1 mm to 1 m/s (at pin plunger)<br />

Mechanical: 240 operations/min<br />

Electrical: 20 operations/min<br />

100 MΩ min. (at 500 VDC)<br />

15 mΩ max. (initial value)<br />

1,000 VAC, 50/60 Hz for 1 min between non-continuous terminals<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and non-current-carrying metal<br />

part, and between current-carrying metal part and ground and between switches<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max. (See notes 1 and 2.)<br />

Mechanical: 1,000,000 operations min.<br />

Electrical: 500,000 operations min.<br />

Operating: −25°C to 80°C (with no icing)<br />

Operating: 35% to 85% max.<br />

Approx. 30 to 50 g<br />

Note: 1. The values are for pin plunger models. (Contact your OMRON representative for other models.)<br />

2. Malfunction: 1 ms max.<br />

■ Contact Form (DPDT)<br />

COM1<br />

NC1<br />

NO1<br />

COM2<br />

NC2<br />

NO2<br />

Special-purpose <strong>Basic</strong> Switch DZ 79


Engineering Data<br />

■ Mechanical Durability<br />

(Pin Plunger)<br />

■ Electrical Durability<br />

(Pin Plunger)<br />

Durability (x10 3 operations)<br />

100,000<br />

70,000<br />

50,000<br />

30,000<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

2,000<br />

Without load<br />

Operating frequency:<br />

240 operations/minute<br />

Durability (x10 3 operations)<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

1,000<br />

700<br />

500<br />

300<br />

250 VAC cosφ = 1<br />

Operating frequency:<br />

20 operations/minute<br />

Overtravel: 0.13 mm<br />

cosφ = 1<br />

125 VAC cosφ = 1<br />

1,000<br />

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8<br />

Dimensions<br />

■ Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The solder terminal model has a suffix “-1A” in its model number and its omitted dimensions are the same as the corresponding<br />

dimensions of the pin plunger model.<br />

Pin Plunger<br />

DZ-10G-1B<br />

Hinge Lever<br />

DZ-10GW-1B<br />

Overtravel (mm)<br />

OP<br />

PT<br />

4.2 +0.075<br />

−0.025<br />

4.36 +0.1 −0.05 dia.<br />

19.7<br />

23.3±0.25<br />

25.4±0.1<br />

49.2<br />

17.7<br />

4.2 +0.075<br />

−0.025<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

28.4<br />

63.5R<br />

100<br />

0 5 10<br />

15<br />

17.45±0.2<br />

14.5<br />

8.2<br />

Switching current (A)<br />

2.5SR (stainless-steel pin plunger)<br />

3 dia.<br />

0.4<br />

t = 1 (stainless-steel lever)<br />

14.5<br />

8.2<br />

OP<br />

FP<br />

4.9<br />

*<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

5.59 N<br />

0.56 N<br />

1.7 mm<br />

0.13 mm<br />

0.4 mm<br />

15.6±0.4 mm<br />

1.67 N<br />

0.27 N<br />

1.6 mm<br />

4 mm<br />

46.3 mm<br />

21.8±1 mm<br />

4.36 +0.1 dia. −0.05<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

DZ-10GV-1B<br />

PT<br />

OP 14.5<br />

4.2 +0.075<br />

−0.025<br />

63.5R<br />

t = 1 (stainless-steel lever)<br />

1.1<br />

17.7 19.7<br />

8.2<br />

4.9<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.96 N<br />

0.13 N<br />

6 mm<br />

0.4 mm<br />

1.7 mm<br />

18.3±1 mm<br />

4.36 +0.1 dia. −0.05<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

80 Special-purpose <strong>Basic</strong> Switch DZ


Short Hinge Roller Lever<br />

DZ-10GW22-1B<br />

19.7 17.7<br />

t = 1 (stainless-steel lever)<br />

28.4<br />

26.2R<br />

FP<br />

OP<br />

14.5<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

3.92 N<br />

0.83 N<br />

0.9 mm<br />

2.4 mm<br />

39.7 mm<br />

30.2±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

8.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

DZ-10GV22-1B<br />

PT<br />

OP<br />

14.5<br />

t = 1 (Stainless-steel lever)<br />

30.2R 1.1<br />

17.7<br />

19.7<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

4.22 N<br />

0.41 N<br />

3 mm<br />

0.13 mm<br />

0.6 mm<br />

29.4±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

8.2<br />

4.36 −0.05<br />

+0.1 dia.<br />

25.4±0.1<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

49.2<br />

Hinge Roller Lever<br />

DZ-10GW2-1B<br />

t = 1 (stainless-steel lever)<br />

19.7 17.7<br />

28.4<br />

48.4R<br />

14.5<br />

OP<br />

FP<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

2.09 N<br />

0.41 N<br />

1.2 mm<br />

3.3 mm<br />

47.6 mm<br />

31.8±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

8.2<br />

4.36 +0.1 dia. −0.05<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

DZ-10GV2-1B<br />

PT<br />

OP<br />

14.5<br />

48.4R<br />

t = 1 (stainless-steel lever)<br />

1.1<br />

17.7 19.7<br />

9.5 dia. × 4 (plastic roller)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

2.65 N<br />

0.33 N<br />

4 mm<br />

0.26 mm<br />

1.1 mm<br />

29.4±0.8 mm<br />

4.2 +0.075<br />

−0.025<br />

8.2<br />

4.36 +0.1 dia.<br />

−0.05<br />

25.4±0.1<br />

49.2<br />

11.9<br />

4.2 +0.075 dia. hole<br />

−0.025<br />

17.45±0.2<br />

Special-purpose <strong>Basic</strong> Switch DZ 81


■ Terminals<br />

Solder Terminals (-1A)<br />

Screw Terminals (-1B)<br />

Six M3 pan head screws<br />

(with toothed washer)<br />

Mounting<br />

Use M4 mounting screws with plane washers or spring washers<br />

to securely mount the Switch. Tighten the screws to a torque of<br />

1.18 to 1.47 N·m.<br />

Mounting Holes<br />

Two, 4.2 dia. mounting holes or<br />

M4 screw holes<br />

25.4 ± 0.1<br />

Precautions<br />

Refer to pages 25 to 30 of General Information for details.<br />

■ Cautions<br />

Terminal Connection<br />

When soldering lead wires to the Switch, make sure that the<br />

capacity of the soldering iron is 60 W maximum. Do not take more<br />

than 5 s to solder any part of the Switch. Improper soldering may<br />

cause abnormal heat radiation from the Switch and the Switch<br />

may burn.<br />

The characteristics of the Switch will deteriorate if a soldering iron<br />

with a capacity of more than 60 W is applied to any part of the<br />

Switch for 6 s or more.<br />

Operation<br />

Make sure that the switching frequency or speed is within the<br />

specified range.<br />

If the switching speed is extremely slow, the contact may not be<br />

switched smoothly, which may result in a contact failure or contact<br />

welding.<br />

If the switching speed is extremely fast, switching shock may<br />

damage the Switch soon. If the switching frequency is too high,<br />

the contact may not catch up with the speed.<br />

The rated permissible switching speed and frequency indicate the<br />

switching reliability of the Switch.<br />

The life of a Switch is determined at the specified switching<br />

speed. The life varies with the switching speed and frequency<br />

even when they are within the permissible ranges. In order to<br />

determine the life of a Switch model to be applied to a particular<br />

use, it is best to conduct an appropriate durability test on some<br />

samples of the model under actual conditions.<br />

Make sure that the actuator travel does not exceed the permissible<br />

OT position. The operating stroke must be set to 70% to 100%<br />

of the rated OT.<br />

■ Accessories (Order<br />

separately)<br />

Refer to Z/A/X/DZ Common Accessories for details about Terminal<br />

Covers, Separators, and Actuators.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B060-E1-07A<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

82 Special-purpose <strong>Basic</strong> Switch DZ


High-temperature <strong>Basic</strong> Switch<br />

TZ<br />

Stable Operation at an Ambient<br />

Temperature of 400°C<br />

• Incorporates a ceramic insulator, cobalt-alloy spring, and<br />

special-alloy contact, thus ensuring high contact reliability<br />

at high ambient temperature.<br />

• Smoothly operates at an ambient temperature of 400°C.<br />

Model Number Structure<br />

■ Model Number Legend<br />

TZ-1G@<br />

1 2 3<br />

1. Rating<br />

1: 1 A, 250 VAC<br />

2. Contact Gap<br />

G: 0.5 mm<br />

3. Actuator<br />

None: Pin plunger<br />

V: Hinge lever<br />

V2: Hinge roller lever<br />

V22: Short hinge roller lever<br />

Ordering Information<br />

■ List of Model<br />

Pin plunger<br />

Hinge lever<br />

Actuator<br />

Model<br />

TZ-1G<br />

TZ-1GV<br />

Short hinge roller lever<br />

TZ-1GV22<br />

Hinge roller lever<br />

TZ-1GV2<br />

High-temperature <strong>Basic</strong> Switch TZ 83


Specifications<br />

■ Ratings<br />

Rated<br />

voltage<br />

125 VAC<br />

250 VAC<br />

8 VDC<br />

14 VDC<br />

30 VDC<br />

125 VDC<br />

1<br />

1<br />

1<br />

1<br />

1<br />

0.4<br />

Non-inductive load (A)<br />

Inductive load (A)<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

0.9<br />

0.45<br />

0.9<br />

0.9<br />

0.9<br />

0.05<br />

0.45<br />

0.3<br />

0.45<br />

0.45<br />

0.45<br />

0.05<br />

1<br />

1<br />

1<br />

1<br />

1<br />

0.4<br />

1.5<br />

0.45<br />

1.5<br />

1.5<br />

1.5<br />

0.05<br />

0.75<br />

0.3<br />

1.5<br />

1.5<br />

1.5<br />

0.05<br />

Note: 1. The above current ratings are the values of the steady-state current.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

5. The above ratings are tested under the following conditions.<br />

1. Ambient temperature: 20±2 °C<br />

2. Ambient humidity: 65±5%<br />

3. Switching frequency: 20 times/min<br />

■ Characteristics<br />

Operating speed 0.05 mm to 1 m/s (see note 1)<br />

Operating frequency<br />

Mechanical: 60 operations/min<br />

Electrical: 20 operations/min<br />

Insulation resistance<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance<br />

100 mΩ max. (initial value)<br />

Dielectric strength<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground and between<br />

each terminal and non-current-carrying metal parts<br />

Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 2)<br />

Shock resistance<br />

Destruction: 500 m/s 2 max.<br />

Malfunction: 300 m/s 2 max. (see note 2)<br />

Durability<br />

Mechanical: 100,000 operations min.<br />

Electrical: 50,000 operations min.<br />

Degree of protection<br />

IP00<br />

Electric shock protection<br />

Class I<br />

Ambient temperature Operating: −65°C to 400°C (with no icing)<br />

Ambient humidity Operating: 35% to 85% max.<br />

Weight<br />

Approx. 45 to 54 g<br />

Note: 1. This operating speed applies to switches with pin-type pushbuttons.<br />

2. This refers to a malfunction period of 1 ms max.<br />

■ Contact Specifications<br />

Item<br />

Contact Specification Cross bar<br />

Material<br />

Platinum alloy<br />

Gap (standard value) 0.5 mm<br />

Inrush current NC 9 A max.<br />

NO<br />

4.5 A max.<br />

84 High-temperature <strong>Basic</strong> Switch TZ


Nomenclature<br />

Ceramic<br />

pushbutton<br />

Fixed contact<br />

Bracket<br />

Movable spring<br />

COM<br />

NC<br />

NO<br />

Movable contact<br />

Fixed contact<br />

Ceramic terminal block<br />

Dimensions<br />

■ Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Each dimension has a tolerance of ±0.4 mm unless otherwise specified.<br />

Pin Plunger<br />

TZ-1G<br />

(Ceramic pushbutton)<br />

8.2 dia.<br />

3 dia.<br />

Two, 3.56-dia. holes<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

4.9 N<br />

1.12 N<br />

0.4 mm<br />

0.13 mm<br />

0.15 mm<br />

15.6±0.6 mm<br />

11.4<br />

Three, M3.5<br />

Hinge Lever<br />

TZ-1GV<br />

63.5R<br />

(Stainless-steel lever)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.98 N<br />

0.14 N<br />

3.5 mm<br />

4.6 mm<br />

1.3 mm<br />

18±1.2 mm<br />

Two, 3.56-dia.<br />

holes<br />

11.4<br />

Three, M3.5<br />

Short Hinge Roller Lever<br />

TZ-1GV22<br />

26.2R<br />

(Stainless-steel lever)<br />

9.5 dia. 4 (stainless-steel roller)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

2.35 N<br />

0.34 N<br />

1.5 mm<br />

1.9 mm<br />

0.6 mm<br />

28.6±1.2 mm<br />

Two, 3.56-dia.<br />

holes<br />

11.4<br />

Three, M3.5<br />

High-temperature <strong>Basic</strong> Switch TZ 85


Hinge Roller Lever<br />

TZ-1GV2<br />

48.4R<br />

(Stainless-steel lever)<br />

9.5 dia. 4 (stainless-steel roller)<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.27 N<br />

0.2 N<br />

2.6 mm<br />

3.5 mm<br />

1 mm<br />

28.6±1.2 mm<br />

Two, 3.56-dia.<br />

holes<br />

11.4<br />

Three, M3.5<br />

Precautions<br />

Refer to pages 25 to 30 of General Information for details.<br />

■ Correct Use<br />

Handling<br />

The Switch has a ceramic casing. Do not drop the Switch from a<br />

height of 30 cm or more. Doing so will break the casing.<br />

Mounting<br />

Be sure to turn OFF the power supply to the Switch before mounting,<br />

dismounting, wiring, or working on the Switch for maintenance.<br />

Not doing so may result in an electric shock or the Switch<br />

may burn.<br />

Mount the switch with M3.5 stainless-steel screws with plane<br />

washer and spring washers securely.<br />

Use M3.5 stainless-steel mounting screws with plane washers or<br />

spring washers to securely mount the Switch. Tighten the screws<br />

to a torque of 0.69 to 0.98 N·m.<br />

Mounting Holes<br />

Two, 3.56-dia. mounting holes or<br />

M3.5 screw holes<br />

25.4 ± 0.1<br />

Connect nickel-plated solderless terminals to the TZ. Each terminal<br />

must be secured on the TZ with M3.5 nut.<br />

Make sure that the ceramic case is free of metal powder or other<br />

impurities.<br />

Operation<br />

Do not modify the Actuator and change the operating position.<br />

Make sure that the switching speed is not extremely slow or do<br />

not use the Switch so that the pushbutton will be set to a position<br />

between the FP and OP.<br />

Make sure that the pin-type pushbutton and the switching stroke<br />

are on the same vertical line.<br />

Make sure that the switching frequency or speed is within the<br />

specified range.<br />

• If the switching speed is extremely slow, the contact may not be<br />

switched smoothly, which may result in a contact failure or contact<br />

welding.<br />

• If the switching speed is extremely fast, switching shock may<br />

damage the Switch soon. If the switching frequency is too high,<br />

the contact may not catch up with the speed.<br />

The rated permissible switching speed and frequency indicate the<br />

switching reliability of the Switch.<br />

The life of a Switch is determined at the specified switching<br />

speed. The life varies with the switching speed and frequency<br />

even when they are within the permissible ranges. In order to<br />

determine the life of a Switch model to be applied to a particular<br />

use, it is best to conduct an appropriate durability test on some<br />

samples of the model under actual conditions.<br />

Make sure that the actuator travel does not exceed the permissible<br />

OT position. The operating stroke must be set to 70% to 100%<br />

of the rated OT.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B102-E1-02<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

86 High-temperature <strong>Basic</strong> Switch TZ


Z/A/X/DZ Common Accessories<br />

Z/A/X/DZ<br />

Ordering Information<br />

■ List of Models<br />

Terminal Covers (Sold Separately)<br />

Common to Z, A, X, and DZ Models<br />

The Terminal Cover is secured with mounting screws and protects the casing and terminal wires from dust, vibration, or fingers, thus preventing<br />

terminal short-circuiting, ground faults, wire disconnection or improper connection, and electric shock accidents.<br />

Terminal Covers made of phenol resin have five or six thin wall sections. These sections can be torn open for providing holes for lead cables<br />

at desired points.<br />

Application Soldering terminal use Screw terminal use Remarks<br />

Material Mounting direction Model<br />

Phenol resin Side mounting AP-A AP-B ---<br />

Metal press mold Side mounting AP1-A AP1-B Used for AP-A and AP-B<br />

Vinyl chloride Side mounting AP-Z ---<br />

Note: Use the screw-terminal use Terminal Cover for DZ-series soldering-terminal models.<br />

Separator (Sold Separately)<br />

Common to Z, A, X, and DZ Models<br />

Model: Separator for Z<br />

Actuators (Sold Separately)<br />

Common to Z and X Models<br />

A Switch can be actuated by a cam or an appropriate object, in which case, use one of the following Actuators according to the application.<br />

Hinge lever<br />

Actuator<br />

Common to Z and X models<br />

XAA-1<br />

Hinge roller lever<br />

ZAA-2<br />

Panel mount plunger Short<br />

Medium<br />

Long<br />

Panel mount roller plunger<br />

ZAQ-3<br />

ZAQ-2<br />

ZAQ-1<br />

ZAQ-22<br />

Z/A/X/DZ Common Accessories Z/A/X/DZ 87


Dimensions<br />

■ Dimensions and Operating Characteristics<br />

Terminal Covers<br />

AP-A<br />

Soldering Terminal Use<br />

(Phenol Resin)<br />

AP-B<br />

Screw Terminal Use<br />

(Phenol Resin)<br />

2.15R<br />

2.15R<br />

6.5<br />

Note: The Cover has five thin, easy-to-separate portions<br />

for easy lead wire connections.<br />

Note: The Cover has six thin, easy-to-separate portions<br />

for easy lead wire connections.<br />

AP1-A<br />

Soldering Terminal Use<br />

(Metal Press Mold)<br />

AP1-B<br />

Screw Terminal Use<br />

(Metal Press Mold)<br />

2.15R 2.15R<br />

Note: 1. The Cover has five holes for easy<br />

lead wire connections.<br />

2. AP1-A should be used with AP-A.<br />

AP-Z<br />

Soldering or Screw Terminal Use<br />

(Vinyl Chloride)<br />

Pressure plate<br />

(t1 steel)<br />

Two, 4.2 dia.<br />

Note: 1. The Cover has six holes for easy<br />

lead wire connections.<br />

2. AP1-B should be used with AP-B.<br />

Cable Pull-out Dimension<br />

A-A' cross-section<br />

B-B' cross-section<br />

8 dia. 6 dia.<br />

Nut<br />

M3 × 20 Phillips screw<br />

(with plane washer and<br />

nut)<br />

Note: Each dimension has a tolerance of ±0.4 mm unless otherwise specified. (±0.8 mm for the AP-Z)<br />

Note: A 6-dia. or 8-dia. cable can be used by<br />

cutting the cable pull-out hole to the size<br />

of the cable to be used.<br />

88 Z/A/X/DZ Common Accessories Z/A/X/DZ


Separator<br />

Two, 4.5 dia.<br />

t = 0.38<br />

Note: 1. Each dimension has a tolerance of +0.4 mm unless<br />

otherwise specified.<br />

2. The material is EAVTC (Epoxide Alkyd Varnished<br />

Tetron Cloth) and its heat-resisting temperature is<br />

130°C.<br />

Actuators<br />

Note: These Actuators are not provided with <strong>Switches</strong>.<br />

Hinge Lever<br />

XAA-1<br />

Two, M4<br />

Stainless steel<br />

Two, M4 30<br />

60R<br />

Model Z-15G-B X-10G-B<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

FP max.<br />

4.90 N<br />

1.67 N<br />

6 mm<br />

12.7 mm<br />

2.2 mm<br />

32.9±1.6 mm<br />

4.90 N<br />

1.67 N<br />

6 mm<br />

12.7 mm<br />

3.3 mm<br />

Note: This Actuator can be used with the<br />

Z-15G(-B) and ZX-10G(-B). When<br />

mounting the Switch, set the<br />

overtravel to between 32% and<br />

100%, taking into consideration the<br />

operating body and the distance<br />

between the Actuator and the dog.<br />

Hinge Roller Lever<br />

ZAA-2<br />

Two, M4 Two, M4 30<br />

Stainless steel<br />

58.5R<br />

9.5 dia. × 4.8 (stainlesssteel<br />

roller)<br />

Model Z-15G-B X-10G-B<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

FP max.<br />

4.90 N<br />

1.67 N<br />

6 mm<br />

12.7 mm<br />

2.2 mm<br />

44.5±1.6 mm<br />

4.90 N<br />

1.67 N<br />

6 mm<br />

12.7 mm<br />

3.3 mm<br />

Note: This Actuator can be used with the<br />

Z-15G(-B) and ZX-10G(-B). When<br />

mounting the Switch, set the<br />

overtravel to between 32% and<br />

100%, taking into consideration the<br />

operating body and the distance<br />

between the Actuator and the dog.<br />

Note: Each dimension has a tolerance of ±0.4 mm unless otherwise specified.<br />

Z/A/X/DZ Common Accessories Z/A/X/DZ 89


Short Panel Mount Plunger<br />

ZAQ-3<br />

(Note 3)<br />

23.3<br />

12SR<br />

(Note 1)<br />

14.5<br />

dia.<br />

7.9 dia.<br />

M12 × 1 mounting<br />

screw<br />

2 t × 14 width across<br />

flats<br />

2 t × 15.6 width<br />

across flats<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

ZAQ-3<br />

Z-15E-B X-10G-B<br />

8.34 N<br />

1.12 N<br />

0.8 mm<br />

4.8 mm<br />

0.15 mm<br />

27.8±1.5 mm<br />

5.39 N<br />

1.12 N<br />

1 mm<br />

4.5 mm<br />

0.2 mm<br />

(Note 2)<br />

Two M4 nuts<br />

Two M4 × 25 ± round<br />

head screw<br />

Note: 1. Stainless-steel pin plunger<br />

2. Bronze frame<br />

3. Incomplete screw section<br />

part with a maximum of<br />

1.5 mm<br />

Note: This Actuator (pin plunger) can be used with Standard Pin Plungers (Z-15G(-B), Z-15E(-B), X-10G(-B), DZ-10G-1A(-1B)) for the Z,<br />

X, and DZ models.<br />

Medium Panel Mount Plunger<br />

ZAQ-2<br />

(Note 3)<br />

(Note 2)<br />

23.3<br />

12SR<br />

(Note 1)<br />

14.5<br />

dia.<br />

7.9 dia.<br />

M12 × 1 mounting<br />

screw<br />

2 t × 14 width across<br />

flats<br />

2 t × 15.6 width<br />

across flats<br />

Two M4 × 25<br />

screw<br />

Two M4 nuts<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

ZAQ-2<br />

Z-15E-B X-10G-B<br />

8.34 N<br />

1.12 N<br />

0.8 mm<br />

4.8 mm<br />

0.15 mm<br />

53.2±1.5 mm<br />

5.39 N<br />

1.12 N<br />

1 mm<br />

4.5 mm<br />

0.2 mm<br />

Note: 1. Stainless-steel pin plunger<br />

2. Bronze frame<br />

3. Incomplete screw section<br />

part with a maximum of<br />

1.5 mm<br />

Note: This Actuator (pin plunger) can be used with Standard Pin Plungers (Z-15G(-B), Z-15E(-B), X-10G(-B), DZ-10G-1A(-1B)) for the Z,<br />

X, and DZ models.<br />

Long Panel Mount Plunger<br />

ZAQ-1<br />

23.3<br />

12SR<br />

(Note 1)<br />

7.9 dia.<br />

M12 × 1 mounting<br />

screw<br />

2 t × 14 width across<br />

flats<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

ZAQ-1<br />

Z-15E-B X-10G-B<br />

8.34 N<br />

1.12 N<br />

0.8 mm<br />

20.6 mm<br />

0.15 mm<br />

69.1±1.5 mm<br />

5.39 N<br />

1.12 N<br />

1 mm<br />

20.4 mm<br />

0.2 mm<br />

(Note 3)<br />

14.5<br />

dia.<br />

2 t × 15.6 width<br />

across flats<br />

Two, M4 × 25 screws<br />

Note:1. Stainless-steel pin plunger<br />

2. Bronze frame<br />

3. Incomplete screw section<br />

part with a maximum of 1.5<br />

mm<br />

(Note 2)<br />

Two, M4 nuts<br />

Note: This Actuator (pin plunger) can be used with Standard Pin Plungers (Z-15G(-B), Z-15E(-B), X-10G(-B), DZ-10G-1A(-1B)) for the Z,<br />

X, and DZ models.<br />

90 Z/A/X/DZ Common Accessories Z/A/X/DZ


Panel Mount Roller Plunger<br />

ZAQ-22<br />

Model<br />

ZAQ-22<br />

PT<br />

OP<br />

1.6<br />

(Note 3)<br />

48<br />

23.3±0.25<br />

14.5<br />

dia.<br />

12.7 dia. (Note 1)<br />

18.9<br />

4.8<br />

Two hex nuts<br />

5-mm thickness, 19 mm<br />

between opposing edges<br />

With groove for roller<br />

penetration<br />

M12 × 1 mounting<br />

screw<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Z-15E-B<br />

8.34 N<br />

1.12 N<br />

2 mm<br />

3.58 mm<br />

0.15 mm<br />

DZ-10G-B<br />

11.1 N<br />

1.12 N<br />

2 mm<br />

1 mm<br />

0.46 mm<br />

37±0.8 mm 35.4±1.2 mm<br />

20.7<br />

(Note 2)<br />

11.9<br />

25.4±0.2<br />

49.2<br />

23.9<br />

Two, M4 × 25<br />

screws<br />

20.7<br />

Spring washer<br />

Note: This Actuator (roller plunger)<br />

can be used with standard<br />

pin plungers (Z-15G(-<br />

B), Z-15E(-B), and DZ-<br />

10G-1A(-1B)).<br />

It cannot be used with X<br />

models.<br />

Note: 1. Stainless-steel pin plunger<br />

2. Bronze frame<br />

3. Incomplete screw section part<br />

with a maximum of 1.5 mm.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B106-E1-01A<br />

In the interest of product improvement, specifications are subject to change without notice.<br />

Z/A/X/DZ Common Accessories Z/A/X/DZ 91


Miniature <strong>Basic</strong> Switch<br />

D3V<br />

Reliable <strong>Basic</strong> Switch with External<br />

Lever<br />

• Available by 0.1 A, 6 A, 11 A, 16 A and 21 A models, all<br />

with self-cleaning contacts.<br />

• Available with internally or externally fitted levers, and 2<br />

fixing positions for external levers.<br />

• Conforms to EN61058-1 and UL1054.<br />

Ordering Information<br />

■ Model Number Legend<br />

D3V-@@@@-@@@-@-@<br />

1 2 3 4 5 6 7 8 9<br />

1. Ratings<br />

21: 20 (4) A at 250 VAC<br />

16: 16 (3) A at 250 VAC<br />

11: 11 (3) A at 250 VAC<br />

6: 6 (2) A at 250 VAC<br />

01: 0.1 A at 125 VAC<br />

2. Contact Gap<br />

None: 1 mm (F gap)<br />

G: 0.5 mm (G gap)<br />

3. Actuator<br />

None: Pin plunger<br />

1: Short hinge lever<br />

2: Hinge lever<br />

3: Long hinge lever<br />

4: Simulated roller lever<br />

5: Short hinge roller lever<br />

6: Hinge roller lever<br />

4. Hinge Position<br />

None: Internal/Far from plunger<br />

M: External/Far from plunger<br />

K: External/Near plunger<br />

5. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

6. Terminals<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

7. Maximum Operating Force<br />

5: 1.96 N {200 gf}<br />

4A: 1.23 N {125 gf}<br />

4: 0.98 N {100 gf}<br />

3: 0.49 N {50 gf}<br />

2: 0.25 N {25 gf}<br />

Note: These values are for the pin plunger models.<br />

8. Mounting Hole Size<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

9. Special Code<br />

None: Standard<br />

H: High temperature (125°C)<br />

E: Special rating: 21 (8) A<br />

92


D3V<br />

D3V<br />

■ Available Combinations<br />

Heat<br />

resistance<br />

Standard<br />

(85°C)<br />

Standard<br />

(105°C)<br />

High temperature<br />

(125°C)<br />

Model D3V-21 D3V-16 D3V-11 D3V-6 D3V-01<br />

Rated current 21 A 16 A 11 A 6 A 0.1 A<br />

OF max. 1.23 N<br />

{125 gf}<br />

1.96 N<br />

{200 gf}<br />

0.98 N<br />

{100 gf}<br />

1.96 N<br />

{200 gf}<br />

0.98 N<br />

{100 gf}<br />

0.49 N<br />

{50 gf}<br />

1.96 N<br />

{200 gf}<br />

0.98 N<br />

{100 gf}<br />

0.49 N<br />

{50 gf}<br />

0.49 N<br />

{50 gf}<br />

0.25 N<br />

{25 gf}<br />

Contact<br />

gap<br />

Terminals<br />

G F G F/G F G F G G F/G F G G F F<br />

#187 ● ●<br />

#250 ● ❍ ❍<br />

#187 ● ❍ ❍ ● ❍ ● ❍ ❍ ❍ ● ❍ ●<br />

#250 ● ❍ ❍ ● ❍ ● ❍ ❍ ❍ ● ❍ ●<br />

#187 ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍<br />

#250 ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍<br />

Note:<br />

1. ●: Standard<br />

❍: Semi-standard<br />

2. Consult your OMRON sales representative for specific models with standard approvals.<br />

93


D3V<br />

D3V<br />

■ List of Models<br />

• 21 A (OF: 1.23 N {125 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-21G-1@4A-∆ D3V-21G-2@4A-∆ D3V-21G-3@4A-∆<br />

Short hinge lever<br />

Internal D3V-21G1-1@4A-∆ D3V-21G1-2@4A-∆ D3V-21G1-3@4A-∆<br />

M D3V-21G1M-1@4A-∆ D3V-21G1M-2@4A-∆ D3V-21G1M-3@4A-∆<br />

Hinge lever<br />

Internal D3V-21G2-1@4A-∆ D3V-21G2-2@4A-∆ D3V-21G2-3@4A-∆<br />

M D3V-21G2M-1@4A-∆ D3V-21G2M-2@4A-∆ D3V-21G2M-3@4A-∆<br />

Long hinge lever<br />

Internal D3V-21G3-1@4A-∆ D3V-21G3-2@4A-∆ D3V-21G3-3@4A-∆<br />

M D3V-21G3M-1@4A-∆ D3V-21G3M-2@4A-∆ D3V-21G3M-3@4A-∆<br />

Simulated roller lever<br />

Internal D3V-21G4-1@4A-∆ D3V-21G4-2@4A-∆ D3V-21G4-3@4A-∆<br />

M D3V-21G4M-1@4A-∆ D3V-21G4M-2@4A-∆ D3V-21G4M-3@4A-∆<br />

Short hinge roller lever<br />

Internal D3V-21G5-1@4A-∆ D3V-21G5-2@4A-∆ D3V-21G5-3@4A-∆<br />

M D3V-21G5M-1@4A-∆ D3V-21G5M-2@4A-∆ D3V-21G5M-3@4A-∆<br />

Hinge roller lever<br />

Internal D3V-21G6-1@4A-∆ D3V-21G6-2@4A-∆ D3V-21G6-3@4A-∆<br />

M D3V-21G6M-1@4A-∆ D3V-21G6M-2@4A-∆ D3V-21G6M-3@4A-∆<br />

• 16 A (OF: 1.96 N {200 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-16-1@5-∆ D3V-16-2@5-∆ D3V-16-3@5-∆<br />

Short hinge lever<br />

Internal D3V-161-1@5-∆ D3V-161-2@5-∆ D3V-161-3@5-∆<br />

M D3V-161M-1@5-∆ D3V-161M-2@5-∆ D3V-161M-3@5-∆<br />

Hinge lever<br />

Internal D3V-162-1@5-∆ D3V-162-2@5-∆ D3V-162-3@5-∆<br />

M D3V-162M-1@5-∆ D3V-162M-2@5-∆ D3V-162M-3@5-∆<br />

Long hinge lever<br />

Internal D3V-163-1@5-∆ D3V-163-2@5-∆ D3V-163-3@5-∆<br />

M D3V-163M-1@5-∆ D3V-163M-2@5-∆ D3V-163M-3@5-∆<br />

Simulated roller lever<br />

Internal D3V-164-1@5-∆ D3V-164-2@5-∆ D3V-164-3@5-∆<br />

M D3V-164M-1@5-∆ D3V-164M-2@5-∆ D3V-164M-3@5-∆<br />

Short hinge roller lever<br />

Internal D3V-165-1@5-∆ D3V-165-2@5-∆ D3V-165-3@5-∆<br />

M D3V-165M-1@5-∆ D3V-165M-2@5-∆ D3V-165M-3@5-∆<br />

Hinge roller lever<br />

Internal D3V-166-1@5-∆ D3V-166-2@5-∆ D3V-166-3@5-∆<br />

M D3V-166M-1@5-∆ D3V-166M-2@5-∆ D3V-166M-3@5-∆<br />

Note:<br />

The @ in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

The ∆ in the model number is for the mounting hole size.<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

94


D3V<br />

D3V<br />

• 16 A (OF: 0.98 N {100 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-16-1@4-∆ D3V-16-2@4-∆ D3V-16-3@4-∆<br />

Short hinge lever<br />

Internal D3V-161-1@4-∆ D3V-161-2@4-∆ D3V-161-3@4-∆<br />

M D3V-161M-1@4-∆ D3V-161M-2@4-∆ D3V-161M-3@4-∆<br />

Hinge lever<br />

Internal D3V-162-1@4-∆ D3V-162-2@4-∆ D3V-162-3@4-∆<br />

M D3V-162M-1@4-∆ D3V-162M-2@4-∆ D3V-162M-3@4-∆<br />

Long hinge lever<br />

Internal D3V-163-1@4-∆ D3V-163-2@4-∆ D3V-163-3@4-∆<br />

M D3V-163M-1@4-∆ D3V-163M-2@4-∆ D3V-163M-3@4-∆<br />

Simulated roller lever<br />

Internal D3V-164-1@4-∆ D3V-164-2@4-∆ D3V-164-3@4-∆<br />

M D3V-164M-1@4-∆ D3V-164M-2@4-∆ D3V-164M-3@4-∆<br />

Short hinge roller lever<br />

Internal D3V-165-1@4-∆ D3V-165-2@4-∆ D3V-165-3@4-∆<br />

M D3V-165M-1@4-∆ D3V-165M-2@4-∆ D3V-165M-3@4-∆<br />

Hinge roller lever<br />

Internal D3V-166-1@4-∆ D3V-166-2@4-∆ D3V-166-3@4-∆<br />

M D3V-166M-1@4-∆ D3V-166M-2@4-∆ D3V-166M-3@4-∆<br />

• 11 A (OF: 1.96 N {200 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-11-1@5-∆ D3V-11-2@5-∆ D3V-11-3@5-∆<br />

Short hinge lever<br />

Internal D3V-111-1@5-∆ D3V-111-2@5-∆ D3V-111-3@5-∆<br />

M D3V-111M-1@5-∆ D3V-111M-2@5-∆ D3V-111M-3@5-∆<br />

Hinge lever<br />

Internal D3V-112-1@5-∆ D3V-112-2@5-∆ D3V-112-3@5-∆<br />

M D3V-112M-1@5-∆ D3V-112M-2@5-∆ D3V-112M-3@5-∆<br />

Long hinge lever<br />

Internal D3V-113-1@5-∆ D3V-113-2@5-∆ D3V-113-3@5-∆<br />

M D3V-113M-1@5-∆ D3V-113M-2@5-∆ D3V-113M-3@5-∆<br />

Simulated roller lever<br />

Internal D3V-114-1@5-∆ D3V-114-2@5-∆ D3V-114-3@5-∆<br />

M D3V-114M-1@5-∆ D3V-114M-2@5-∆ D3V-114M-3@5-∆<br />

Short hinge roller lever<br />

Internal D3V-115-1@5-∆ D3V-115-2@5-∆ D3V-115-3@5-∆<br />

M D3V-115M-1@5-∆ D3V-115M-2@5-∆ D3V-115M-3@5-∆<br />

Hinge roller lever<br />

Internal D3V-116-1@5-∆ D3V-116-2@5-∆ D3V-116-3@5-∆<br />

M D3V-116M-1@5-∆ D3V-116M-2@5-∆ D3V-116M-3@5-∆<br />

Note:<br />

The @ in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

The ∆ in the model number is for the mounting hole size.<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

95


D3V<br />

D3V<br />

• 11 A (OF: 0.98 N {100 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-11-1@4-∆ D3V-11-2@4-∆ D3V-11-3@4-∆<br />

Short hinge lever<br />

Internal D3V-111-1@4-∆ D3V-111-2@4-∆ D3V-111-3@4-∆<br />

M D3V-111M-1@4-∆ D3V-111M-2@4-∆ D3V-111M-3@4-∆<br />

Hinge lever<br />

Internal D3V-112-1@4-∆ D3V-112-2@4-∆ D3V-112-3@4-∆<br />

M D3V-112M-1@4-∆ D3V-112M-2@4-∆ D3V-112M-3@4-∆<br />

Long hinge lever<br />

Internal D3V-113-1@4-∆ D3V-113-2@4-∆ D3V-113-3@4-∆<br />

M D3V-113M-1@4-∆ D3V-113M-2@4-∆ D3V-113M-3@4-∆<br />

Simulated roller lever<br />

Internal D3V-114-1@4-∆ D3V-114-2@4-∆ D3V-114-3@4-∆<br />

M D3V-114M-1@4-∆ D3V-114M-2@4-∆ D3V-114M-3@4-∆<br />

Short hinge roller lever<br />

Internal D3V-115-1@4-∆ D3V-115-2@4-∆ D3V-115-3@4-∆<br />

M D3V-115M-1@4-∆ D3V-115M-2@4-∆ D3V-115M-3@4-∆<br />

Hinge roller lever<br />

Internal D3V-116-1@4-∆ D3V-116-2@4-∆ D3V-116-3@4-∆<br />

M D3V-116M-1@4-∆ D3V-116M-2@4-∆ D3V-116M-3@4-∆<br />

• 11 A (OF: 0.49 N {50 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-11G-1@3-∆ D3V-11G-2@4-∆ D3V-11G-3@3-∆<br />

Short hinge lever<br />

Internal D3V-11G1-1@3-∆ D3V-11G1-2@4-∆ D3V-11G1-3@3-∆<br />

M D3V-11G1M-1@3-∆ D3V-11G1M-2@3-∆ D3V-11G1M-3@3-∆<br />

Hinge lever<br />

Internal D3V-11G2-1@3-∆ D3V-11G2-2@3-∆ D3V-11G2-3@3-∆<br />

M D3V-11G2M-1@3-∆ D3V-11G2M-2@3-∆ D3V-11G2M-3@3-∆<br />

Long hinge lever<br />

Internal D3V-11G3-1@3-∆ D3V-11G3-2@3-∆ D3V-11G3-3@3-∆<br />

M D3V-11G3M-1@3-∆ D3V-11G3M-2@3-∆ D3V-11G3M-3@3-∆<br />

Simulated roller lever<br />

Internal D3V-11G4-1@3-∆ D3V-11G4-2@3-∆ D3V-11G4-3@3-∆<br />

M D3V-11G4M-1@3-∆ D3V-11G4M-2@3-∆ D3V-11G4M-3@3-∆<br />

Short hinge roller lever<br />

Internal D3V-11G5-1@3-∆ D3V-11G5-2@3-∆ D3V-11G5-3@3-∆<br />

M D3V-11G5M-1@3-∆ D3V-11G5M-2@3-∆ D3V-11G5M-3@3-∆<br />

Hinge roller lever<br />

Internal D3V-11G6-1@3-∆ D3V-11G6-2@3-∆ D3V-11G6-3@3-∆<br />

M D3V-11G6M-1@3-∆ D3V-11G6M-2@3-∆ D3V-11G6M-3@3-∆<br />

Note:<br />

The @ in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

The ∆ in the model number is for the mounting hole size.<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

96


D3V<br />

D3V<br />

• 6 A (OF: 0.98 N {100 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-6-1@4-∆ D3V-6-2@4-∆ D3V-6-3@4-∆<br />

Short hinge lever<br />

Internal D3V-61-1@4-∆ D3V-61-2@4-∆ D3V-61-3@4-∆<br />

M D3V-61M-1@4-∆ D3V-61M-2@4-∆ D3V-61M-3@4-∆<br />

Hinge lever<br />

Internal D3V-62-1@4-∆ D3V-62-2@4−∆ D3V-62-3@4-∆<br />

M D3V-62M-1@4-∆ D3V-62M-2@4-∆ D3V-62M-3@4-∆<br />

Long hinge lever<br />

Internal D3V-63-1@4-∆ D3V-63-2@4-∆ D3V-63-3@4-∆<br />

M D3V-63M-1@4-∆ D3V-63M-2@4-∆ D3V-63M-3@4-∆<br />

Simulated roller lever<br />

Internal D3V-64-1@4-∆ D3V-64-2@4-∆ D3V-64-3@4-∆<br />

M D3V-64M-1@4-∆ D3V-64M-2@4-∆ D3V-64M-3@4-∆<br />

Short hinge roller lever<br />

Internal D3V-65-1@4-∆ D3V-65-2@4-∆ D3V-65-3@4-∆<br />

M D3V-65M-1@4-∆ D3V-65M-2@4-∆ D3V-65M-3@4-∆<br />

Hinge roller lever<br />

Internal D3V-66-1@4-∆ D3V-66-2@4-∆ D3V-66-3@4-∆<br />

M D3V-66M-1@4-∆ D3V-66M-2@4-∆ D3V-66M-3@4-∆<br />

• 6 A (OF: 0.49 N {50 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-6G-1@3-∆ D3V-6G-2@3-∆ D3V-6G-3@3-∆<br />

Short hinge lever<br />

Internal D3V-6G1-1@3-∆ D3V-6G1-2@3-∆ D3V-6G1-3@3-∆<br />

M D3V-6G1M-1@3-∆ D3V-6G1M-2@3-∆ D3V-6G1M-3@3-∆<br />

Hinge lever<br />

Internal D3V-6G2-1@3-∆ D3V-6G2-2@3-∆ D3V-6G2-3@3-∆<br />

M D3V-6G2M-1@3-∆ D3V-6G2M-2@3-∆ D3V-6G2M-3@3-∆<br />

Long hinge lever<br />

Internal D3V-6G3-1@3-∆ D3V-6G3-2@3-∆ D3V-6G3-3@3-∆<br />

M D3V-6G3M-1@3-∆ D3V-6G3M-2@3-∆ D3V-6G3M-3@3-∆<br />

Simulated roller lever<br />

Internal D3V-6G4-1@3-∆ D3V-6G4-2@3-∆ D3V-6G4-3@3-∆<br />

M D3V-6G4M-1@3-∆ D3V-6G4M-2@3-∆ D3V-6G4M-3@3-∆<br />

Short hinge roller lever<br />

Internal D3V-6G5-1@3-∆ D3V-6G5-2@3-∆ D3V-6G5-3@3-∆<br />

M D3V-6G5M-1@3-∆ D3V-6G5M-2@3-∆ D3V-6G5M-3@3-∆<br />

Hinge roller lever<br />

Internal D3V-6G6-1@3-∆ D3V-6G6-2@3-∆ D3V-6G6-3@3-∆<br />

M D3V-6G6M-1@3-∆ D3V-6G6M-2@3-∆ D3V-6G6M-3@3-∆<br />

Note:<br />

The @ in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

The ∆ in the model number is for the mounting hole size.<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

97


D3V<br />

D3V<br />

• 01 A (OF: 0.49 N {50 gf})<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

Pin plunger<br />

--- D3V-01-1@3-∆ D3V-01-2@3-∆ D3V-01-3@3-∆<br />

Short hinge lever<br />

Internal D3V-011-1@3-∆ D3V-011-2@3-∆ D3V-011-3@3-∆<br />

M D3V-011M-1@3-∆ D3V-011M-2@3-∆ D3V-011M-3@3-∆<br />

Hinge lever<br />

Internal D3V-012-1@3-∆ D3V-012-2@3-∆ D3V-012-3@3-∆<br />

M D3V-012M-1@3-∆ D3V-012M-2@3-∆ D3V-012M-3@3-∆<br />

Long hinge lever<br />

Internal D3V-013-1@3-∆ D3V-013-2@3-∆ D3V-013-3@3-∆<br />

M D3V-013M-1@3-∆ D3V-013M-2@3-∆ D3V-013M-3@3-∆<br />

Simulated roller lever<br />

Internal D3V-014-1@3-∆ D3V-014-2@3-∆ D3V-014-3@3-∆<br />

M D3V-014M-1@3-∆ D3V-014M-2@3-∆ D3V-014M-3@3-∆<br />

Short hinge roller lever<br />

Internal D3V-015-1@3-∆ D3V-015-2@3-∆ D3V-015-3@3-∆<br />

M D3V-015M-1@3-∆ D3V-015M-2@3-∆ D3V-015M-3@3-∆<br />

Hinge roller lever<br />

Internal D3V-016-1@3-∆ D3V-016-2@3-∆ D3V-016-3@3-∆<br />

M D3V-016M-1@3-∆ D3V-016M-2@3-∆ D3V-016M-3@3-∆<br />

• 01 A (OF: 0.25 N {25 gf})<br />

Pin plunger<br />

Actuator Hinge position Contact form<br />

SPDT SPST-NC SPST-NO<br />

--- D3V-01-1@2-∆ D3V-01-2@2-∆ D3V-01-3@2-∆<br />

Note:<br />

The @ in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

The ∆ in the model number is for the mounting hole size.<br />

None: 3.1 mm<br />

K: 2.9 mm<br />

98


D3V<br />

D3V<br />

Specifications<br />

■ Ratings<br />

Type Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

D3V-21 250 VAC 21 A 3 A 12 A 4 A<br />

8 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

21 A<br />

14 A<br />

0.6 A<br />

0.3 A<br />

5 A<br />

5 A<br />

0.1 A<br />

0.05 A<br />

12 A<br />

12 A<br />

0.6 A<br />

0.3 A<br />

7 A<br />

5 A<br />

0.1 A<br />

0.05 A<br />

D3V-16 250 VAC 16 A 2 A 10 A 3 A<br />

8 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

16 A<br />

10 A<br />

0.6 A<br />

0.3 A<br />

4 A<br />

4 A<br />

0.1 A<br />

0.05 A<br />

10 A<br />

10 A<br />

0.6 A<br />

0.3 A<br />

6 A<br />

4 A<br />

0.1 A<br />

0.05 A<br />

D3V-11 250 VAC 11 A 1.5 A 6 A 2 A<br />

8 VDC<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

11 A<br />

6 A<br />

0.6 A<br />

0.3 A<br />

3 A<br />

3 A<br />

0.1 A<br />

0.05 A<br />

6 A<br />

6 A<br />

0.6 A<br />

0.3 A<br />

3 A<br />

3 A<br />

0.1 A<br />

0.05 A<br />

D3V-6 250 VAC 6 A 3 A 4 A ---<br />

8 VDC<br />

6 A<br />

3 A<br />

4 A<br />

---<br />

30 VDC<br />

125 VDC<br />

250 VDC<br />

6 A<br />

0.4 A<br />

0.3 A<br />

3 A<br />

0.1 A<br />

0.05 A<br />

4 A<br />

0.4 A<br />

0.2 A<br />

D3V-01 125 VAC 0.1 A --- --- ---<br />

8 VDC<br />

30 VDC<br />

0.1 A<br />

0.1 A<br />

--- --- ---<br />

Note:<br />

1. The above current values are the normal current values of models with a contact gap of 1 mm (gap F), which vary with the normal<br />

current values of models with a contact gap of 0.5 mm (gap G).<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

5. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

99


D3V<br />

D3V<br />

■ Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial values)<br />

Dielectric strength (see note 2)<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Note:<br />

1. The data given above are initial values.<br />

2. The dielectric strength values shown in the table are for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. For testing conditions, contact your OMRON sales representative.<br />

■ Approved Standards<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 600 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

D3V-21: 50 mΩ max.<br />

D3V-16, D3V-11, D3V-6: 30 mΩ max.<br />

D3V-01, 0.49 N {50 gf}:50 mΩ max.<br />

0.25 N {25 gf}:100 mΩ max.<br />

Consult your OMRON sales representative for specific models with standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No.55 (File No. LR21642)<br />

EN 61058-1: 1992+A1: 1993 (License No. 119151L)<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

2,000 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction:400 m/s 2 {approx. 40G} max.<br />

Malfunction:100 m/s 2 {approx. 10G} max.<br />

Durability (see note 4)<br />

Mechanical: 10,000,000 operations min.<br />

Electrical: D3V-21: 50,000 operations min.<br />

D3V-16: 100,000 operations min.<br />

D3V-11: 200,000 operations min.<br />

D3V-6, D3V-01: 500,000 operations min.<br />

Degree of protection<br />

IEC IP40<br />

Degree of protection against electric Class I<br />

shock<br />

Proof tracking index (PTI) 250<br />

Ambient operating temperature D3V-21, D3V-01: –25°C to 85°C (with no icing)<br />

D3V-16, D3V-11, D3V-6: –25°C to 105°C (with no icing)<br />

Ambient operating humidity<br />

85% max. (for 5°C to 35°C)<br />

Weight<br />

Approx. 6.2 g (pin plunger models)<br />

Rated voltage D3V-21G D3V-16 D3V-16G D3V-11 D3V-11G D3V-6 D3V-6G D3V-01<br />

125 VAC --- 16 A, 1/2 HP 16 A, 1/2 HP 11 A, 1/2 HP 11 A, 1/2 HP 6 A, 1/4 HP 6 A, 1/4 HP 0.1 A<br />

250 VAC 20.1 A 16 A, 1/2 HP 16 A, 1/2 HP 11 A, 1/2 HP 11 A, 1/2 HP 6 A, 1/4 HP 6 A, 1/4 HP ---<br />

125 VDC --- 0.6 A 0.1 A 0.6 A 0.1 A --- --- ---<br />

250 VDC --- 0.3 A --- 0.3 A --- --- --- ---<br />

Rated voltage D3V-21G D3V-16 D3V-11 D3V-6 D3V-01<br />

125 VAC --- --- --- --- 0.1 A<br />

250 VAC 20 (4) A 16 (3) A 11 (3) A 6 (2) A ---<br />

Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C) for D3V-21/D3V-01, T105 (0°C to 105°C) for D3V-16/D3V-11/D3V-6<br />

Rated voltage D3V-21G<br />

250 VAC 21 (8) A<br />

Testing conditions: 10,000 operations, T85 (0°C to 85°C)<br />

100


D3V<br />

D3V<br />

■ Contact Specifications<br />

Item D3V-21 D3V-16 D3V-11 D3V-6 D3V-01<br />

Contact Specification Rivet Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap<br />

0.5 mm 1 mm (F gap type) or 0.5 mm (G gap type) 1.0 mm<br />

(standard value)<br />

Inrush current NC 50 A max. 40 A max. 24 A max. 15 A max. ---<br />

NO<br />

Minimum applicable load (see note) 160 mA at 5 VDC 1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 109.<br />

■ Contact Form<br />

SPDT SPST-NC SPST-NO<br />

NC<br />

NC<br />

NO<br />

NO<br />

COM<br />

COM<br />

COM<br />

Dimensions<br />

■ Terminals<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. The table below is for the SPDT contact specifications. Two terminals will be available for SPST-NO or SPST-NC contact specifications.<br />

For terminal positions, refer to the above Contact Form.<br />

Terminal<br />

type<br />

COM<br />

Solder Terminals(A)<br />

(5.5)<br />

(6.5)<br />

Quick-connect Terminals<br />

(#187) (C2)<br />

(5.5)<br />

(6.5)<br />

Quick-connect Terminals<br />

(#250) (C)<br />

(4.9)<br />

(7.7)<br />

2.9<br />

2.9<br />

3.2<br />

t = 0.5 (10)<br />

Three, solder terminals<br />

t = 0.5 (10)<br />

Three, quick-connect<br />

terminals (#187)<br />

(12.0)<br />

t = 0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

Terminal<br />

dimensions<br />

6.35<br />

3.2 (see note)<br />

6.35<br />

3.2<br />

3.95<br />

8<br />

4.75±0.1<br />

2.4 dia. 1.6 dia.<br />

Note: Indicates the length to the center of the<br />

1.6-dia. holes<br />

4.75±0.1<br />

1.6-dia. terminal hole<br />

6.35±0.1<br />

1.65-dia. terminal hole<br />

■ Mounting Holes<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

10.3±0.1<br />

22.2±0.1<br />

101


D3V<br />

D3V<br />

■ Dimensions and Operating Characteristics<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following illustrations and drawings are for quick-connect terminals (#187) (terminals C2). D3V models incorporate terminals<br />

A and C. These models are different from #187 models in terminal size only. Terminals A and C are omitted from the following<br />

drawings. Refer to Terminals on page 101 for these terminals.<br />

4. The @ in the model number is for the terminal code.<br />

5. The ∆ in the model number is for the mounting hole size.<br />

The hole size in the following illustrations of models with a suffix “K” in the ∆ is 2.9 mm.<br />

6. The operating characteristics are for operation in the A direction ( ).<br />

➡<br />

Pin Plunger Models<br />

D3V-21G-1@4A-∆<br />

D3V-16-1@5-∆<br />

D3V-11-1@5-∆<br />

D3V-11-1@4-∆<br />

D3V-6-1@4-∆<br />

D3V-6G-1@3-∆<br />

D3V-01-1@2-∆<br />

D3V-01-1@3-∆<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

A<br />

➡<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G-1@4A-∆ D3V-16-1@5-∆<br />

D3V-11-1@5-∆<br />

1.23 N {125 gf}<br />

0.20 N {20 gf}<br />

1.2 mm<br />

1.0 mm<br />

0.3 mm<br />

14.7±0.4 mm<br />

1.96 N {200 gf}<br />

0.49 N {50 gf}<br />

D3V-11-1@4-∆<br />

D3V-6-1@4-∆<br />

0.98 N {100 gf}<br />

0.15 N {15 gf}<br />

1.2 mm<br />

1.0 mm<br />

0.4 mm (F gap type) or 0.3 mm (G gap type)<br />

D3V-6G-1@3-∆ D3V-01-1@3-∆ D3V-01-1@2-∆<br />

0.49 N {50 gf}<br />

0.05 N {5 gf}<br />

0.49 N {50 gf}<br />

0.05 N {5 gf}<br />

1.2 mm<br />

1.0 mm<br />

0.4 mm<br />

0.25 N {25 gf}<br />

0.03 N {3 gf}<br />

102


D3V<br />

D3V<br />

Short Hinge Lever Models<br />

D3V-21G1-1@4A-∆<br />

D3V-161-1@5-∆<br />

D3V-111-1@5-∆<br />

D3V-111-1@4-∆<br />

D3V-61-1@4-∆<br />

D3V-6G1-1@3-∆<br />

D3V-011-1@3-∆<br />

+0.13<br />

3.1<br />

−0.03<br />

dia. hole<br />

18.7 15.9 7.2<br />

t=0.5<br />

Three, #187 series tab<br />

0.7<br />

4<br />

1.6<br />

2.8<br />

(10)<br />

22.1<br />

8.1<br />

t=0.5<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

A<br />

➡<br />

2.8<br />

PT<br />

10.3±0.1 OP<br />

3.1 +0.13<br />

−0.03<br />

2.85<br />

4.2<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G1-1@4A-∆ D3V-161-1@5-∆<br />

D3V-111-1@5-∆<br />

1.23 N {125 gf}<br />

0.20 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

15.2±0.5 mm<br />

1.96 N {200 gf}<br />

0.49 N {50 gf}<br />

D3V-111-1@4-∆<br />

D3V-61-1@4-∆<br />

0.98 N {100 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm (F gap type) or 0.5 mm (G gap type)<br />

D3V-6G1-1@3-∆<br />

0.49 N {50 gf}<br />

0.05 N {5 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

D3V-011-1@3-∆<br />

D3V-21G1M-1@4A-∆<br />

D3V-161M-1@5-∆<br />

D3V-111M-1@5-∆<br />

D3V-111M-1@4-∆<br />

D3V-61M-1@4-∆<br />

D3V-6G1M-1@3-∆<br />

D3V-011M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G1M-1@4A-∆ D3V-161M-1@5-∆<br />

D3V-111M-1@5-∆<br />

1.23 N {125 gf}<br />

0.20 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

15.2±0.5 mm<br />

1.96 N {200 gf}<br />

0.49 N {50 gf}<br />

D3V-111M-1@4-∆<br />

D3V-61M-1@4-∆<br />

0.98 N {100 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm (F gap type) or 0.5 mm (G gap type)<br />

D3V-6G1M-1@3-∆<br />

0.49 N {50 gf}<br />

0.05 N {5 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

D3V-011M-1@3-∆<br />

D3V-21G1K-1@4A-∆<br />

D3V-161K-1@5-∆<br />

D3V-111K-1@5-∆<br />

D3V-111K-1@4-∆<br />

D3V-61K-1@4-∆<br />

D3V-6G1K-1@3-∆<br />

D3V-011K-1@3-∆<br />

+0.13<br />

3.1<br />

−0.03<br />

dia. hole<br />

4<br />

7.2<br />

0.7<br />

1.6<br />

27.9±0.8<br />

14.3 t=0.5<br />

8.5<br />

A<br />

➡<br />

2.8<br />

10.3±0.1<br />

PT<br />

OP<br />

2.85<br />

4.5<br />

18.7 15.9 2.8<br />

t=0.5<br />

Three, #187 series tab<br />

(10)<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

−0.03<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G1K-1@4A-∆ D3V-161K-1@5-∆<br />

D3V-111K-1@5-∆<br />

0.83 N {85 gf}<br />

0.08 N {8 gf}<br />

3.5 mm<br />

1.1 mm<br />

1.1 mm<br />

15.2±1.2 mm<br />

1.27 N {130 gf}<br />

0.16 N {16 gf}<br />

D3V-111K-1@4-∆<br />

D3V-61K-1@4-∆<br />

0.64 N {65 gf}<br />

0.08 N {8 gf}<br />

3.5 mm<br />

1.1 mm<br />

1.2 mm (F gap type) or 1.1 mm (G gap type)<br />

D3V-6G1K-1@3-∆<br />

0.34 N {35 gf}<br />

0.04 N {4 gf}<br />

3.5 mm<br />

1.1 mm<br />

1.2 mm<br />

D3V-011K-1@3-∆<br />

103


D3V<br />

D3V<br />

Hinge Lever Models<br />

D3V-21G2-1@4A-∆<br />

D3V-162-1@5-∆<br />

D3V-112-1@5-∆<br />

D3V-112-1@4-∆<br />

D3V-62-1@4-∆<br />

D3V-6G2-1@3-∆<br />

D3V-012-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

0.7<br />

4<br />

7.2<br />

18.8 15.9<br />

t=0.5<br />

Three, #187 series tab<br />

1.6<br />

2.8<br />

(10)<br />

8.1<br />

35.6±0.8<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

A<br />

➡<br />

t=0.5<br />

2.8<br />

10.3±0.1<br />

3.1 +0.13<br />

−0.03<br />

PT<br />

OP<br />

2.85 4.2<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G2-1@4A-∆ D3V-162-1@5-∆<br />

D3V-112-1@5-∆<br />

0.78 N {80 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

0.8 mm<br />

15.2±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-112-1@4-∆<br />

D3V-62-1@4−∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G2-1@3-∆<br />

D3V-012-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-21G2M-1@4A-∆<br />

D3V-162M-1@5-∆<br />

D3V-112M-1@5-∆<br />

D3V-112M-1@4-∆<br />

D3V-62M-1@4-∆<br />

D3V-6G2M-1@3-∆<br />

D3V-012M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G2M-1@4A-∆ D3V-162M-1@5-∆<br />

D3V-112M-1@5-∆<br />

0.78 N {80 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

0.8 mm<br />

15.2±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-112M-1@4-∆<br />

D3V-62M-1@4−∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G2M-1@3-∆<br />

D3V-012M-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-21G2K-1@4A-∆<br />

D3V-162K-1@5-∆<br />

D3V-112K-1@5-∆<br />

D3V-112K-1@4-∆<br />

D3V-62K-1@4-∆<br />

D3V-6G2K-1@3-∆<br />

D3V-012K-1@3-∆<br />

+0.13<br />

3.1<br />

−0.03<br />

dia. hole<br />

18.7 15.9 7.2<br />

0.7<br />

4<br />

1.6<br />

14.3<br />

8.5<br />

41.4±0<br />

t=0.5<br />

A<br />

➡<br />

2.8<br />

PT<br />

10.3±0.1 OP<br />

2.85<br />

4.5<br />

t=0.5<br />

Three, #187 series tab<br />

2.8<br />

(10)<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13 −0.03<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G2K-1@4A-∆ D3V-162K-1@5-∆<br />

D3V-112K-1@5-∆<br />

0.44 N {45 gf}<br />

0.04 N {4 gf}<br />

6.0 mm<br />

2.5 mm<br />

1.3 mm<br />

15.2±2.0 mm<br />

0.69 N {70 gf}<br />

0.08 N {8 gf}<br />

D3V-112K-1@4-∆<br />

D3V-62K-1@4−∆<br />

0.34 N {35 gf}<br />

0.04 N {4 gf}<br />

6.0 mm<br />

2.5 mm<br />

2.0 mm (F gap type) or 1.3 mm (G gap type)<br />

D3V-6G2K-1@3-∆<br />

0.20 N {20 gf}<br />

---<br />

6.0 mm<br />

2.5 mm<br />

2.0 mm<br />

D3V-012K-1@3-∆<br />

104


D3V<br />

D3V<br />

Long Hinge Lever Models<br />

D3V-21G3-1@4A-∆<br />

D3V-163-1@5-∆<br />

D3V-113-1@5-∆<br />

D3V-113-1@4-∆<br />

D3V-63-1@4-∆<br />

D3V-6G3-1@3-∆<br />

D3V-013-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

0.7<br />

4<br />

18.7 15.9 7.2<br />

t=0.5<br />

Three, #187 series tab<br />

1.6<br />

2.8<br />

(10)<br />

59.4±0.8<br />

t=0.5<br />

8.1<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

A<br />

➡<br />

2.8<br />

PT<br />

10.3±0.1 OP<br />

3.1 +0.13<br />

−0.03<br />

2.85 4.2<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

Model D3V-21G3-1@4A-∆ D3V-163-1@5-∆<br />

D3V-113-1@5-∆<br />

0.44 N {45 gf}<br />

0.03 N {3 gf}<br />

9.0 mm<br />

2.0 mm<br />

2.0 mm<br />

0.69 N {70 gf}<br />

0.06 N {6 gf}<br />

9.0 mm<br />

2.0 mm<br />

2.8 mm (F gap type) or 2.0 mm (G gap type)<br />

D3V-113-1@4-∆<br />

D3V-63-1@4-∆<br />

0.34 N {35 gf}<br />

---<br />

D3V-6G3-1@3-∆<br />

0.20 N {20 gf}<br />

---<br />

9.0 mm<br />

3.2 mm<br />

2.8 mm (F gap type) or 2.0 mm (G gap type)<br />

D3V-013-1@3-∆<br />

9.0 mm<br />

3.2 mm<br />

2.8 mm<br />

OP<br />

+2.6<br />

15.2 −3.2 mm<br />

15.2±2.6 mm<br />

D3V-21G3M-1@4A-∆<br />

D3V-163M-1@5-∆<br />

D3V-113M-1@5-∆<br />

D3V-113M-1@4-∆<br />

D3V-63M-1@4-∆<br />

D3V-6G3M-1@3-∆<br />

D3V-013M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

Model D3V-21G3M-1@4A-∆ D3V-163M-1@5-∆<br />

D3V-113M-1@5-∆<br />

0.44 N {45 gf}<br />

0.03 N {3 gf}<br />

9.0 mm<br />

2.0 mm<br />

2.0 mm<br />

0.69 N {70 gf}<br />

0.06 N {6 gf}<br />

9.0 mm<br />

2.0 mm<br />

2.8 mm (F gap type) or 2.0 mm (G gap type)<br />

D3V-113M-1@4-∆<br />

D3V-63M-1@4-∆<br />

0.34 N {35 gf}<br />

---<br />

D3V-6G3M-1@3-∆<br />

0.20 N {20 gf}<br />

---<br />

9.0 mm<br />

3.2 mm<br />

2.8 mm (F gap type) or 2.0 mm (G gap type)<br />

D3V-013M-1@3-∆<br />

9.0 mm<br />

3.2 mm<br />

2.8 mm<br />

OP<br />

+2.6<br />

15.2 −3.2 mm<br />

15.2±2.6 mm<br />

A<br />

D3V-21G3K-1@4A-∆<br />

D3V-163K-1@5-∆<br />

D3V-113K-1@5-∆<br />

D3V-113K-1@4-∆<br />

D3V-63K-1@4-∆<br />

D3V-6G3K-1@3-∆<br />

D3V-013K-1@3-∆<br />

+0.13<br />

3.1<br />

−0.03<br />

dia. hole<br />

0.7<br />

4<br />

18.7 15.9 7.2<br />

t=0.5<br />

Three, #187 series tab<br />

1.6<br />

14.3<br />

8.5<br />

65.2±0.8<br />

t=0.5<br />

3.4±0.15 dia. hole<br />

2.8<br />

22.2±0.1<br />

(10) 27.8<br />

37.8±0.8<br />

➡<br />

3.1 +0.13<br />

−0.03<br />

2.8<br />

PT<br />

10.3±0.1 OP<br />

2.85<br />

4.5<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G3K-1@4A-∆ D3V-163K-1@5-∆<br />

D3V-113K-1@5-∆<br />

0.20 N {20 gf}<br />

---<br />

15.0 mm<br />

4.0 mm<br />

3.0 mm<br />

15.2±3.0 mm<br />

0.34 N {35 gf}<br />

0.04 N {4 gf}<br />

15.0 mm<br />

4.0 mm<br />

3.8 mm (F gap type) or 3.0 mm (G gap type)<br />

D3V-113K-1@4-∆<br />

D3V-63K-1@4-∆<br />

0.20 N {20 gf}<br />

---<br />

D3V-6G3K-1@3-∆<br />

0.10 N {10 gf}<br />

---<br />

D3V-013K-1@3-∆<br />

15.0 mm<br />

4.0 mm<br />

3.8 mm<br />

105


D3V<br />

D3V<br />

Simulated Roller Lever Models<br />

A<br />

D3V-21G4-1@4A-∆<br />

D3V-164-1@5-∆<br />

D3V-114-1@5-∆<br />

D3V-114-1@4-∆<br />

D3V-64-1@4-∆<br />

D3V-6G4-1@3-∆<br />

D3V-014-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

18.8 15.9 7.2<br />

0.7<br />

4<br />

1.6<br />

8.1<br />

32.5±0.8<br />

t=0.5<br />

➡<br />

PT<br />

2.8<br />

10.3±0.1 OP<br />

2.85<br />

4.2<br />

t=0.5<br />

Three, #187 series tab<br />

2.8<br />

(10)<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

−0.03<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G4-1@4A-∆ D3V-164-1@5-∆<br />

D3V-114-1@5-∆<br />

0.83 N {85 gf}<br />

0.07 N {7 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.4 mm<br />

18.7±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-114-1@4-∆<br />

D3V-64-1@4-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G4-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-014-1@3-∆<br />

D3V-21G4M-1@4A-∆<br />

D3V-164M-1@5-∆<br />

D3V-114M-1@5-∆<br />

D3V-114M-1@4-∆<br />

D3V-64M-1@4-∆<br />

D3V-6G4M-1@3-∆<br />

D3V-014M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: Stainless-steel lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G4M-1@4A-∆ D3V-164M-1@5-∆<br />

D3V-114M-1@5-∆<br />

0.83 N {85 gf}<br />

0.07 N {7 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.4 mm<br />

18.7±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-114M-1@4-∆<br />

D3V-64M-1@4-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G4M-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-014M-1@3-∆<br />

D3V-21G4K-1@4A-∆<br />

D3V-164K-1@5-∆<br />

D3V-114K-1@5-∆<br />

D3V-114K-1@4-∆<br />

D3V-64K-1@4-∆<br />

D3V-6G4K-1@3-∆<br />

D3V-014K-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

0.7<br />

4<br />

18.7 15.9 7.2<br />

1.6<br />

14.3<br />

8.5<br />

38.4±0.8<br />

t=0.5<br />

A<br />

➡<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

2.85<br />

4.5<br />

t=0.5<br />

Three, #187 series tab<br />

2.8<br />

(10)<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

−0.03<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G4K-1@4A-∆ D3V-164K-1@5-∆<br />

D3V-114K-1@5-∆<br />

0.54 N {55 gf}<br />

0.03 N {3 gf}<br />

8.0 mm<br />

1.5 mm<br />

3.0 mm<br />

18.7±1.2 mm<br />

0.74 N {75 gf}<br />

0.10 N {10 gf}<br />

D3V-114K-1@4-∆<br />

D3V-64K-1@4-∆<br />

0.39 N {40 gf}<br />

0.03 N {3 gf}<br />

8.0 mm<br />

1.5 mm<br />

3.5 mm (F gap type) or 3.0 mm (G gap type)<br />

D3V-6G4K-1@3-∆<br />

0.20 N {20 gf}<br />

---<br />

8.0 mm<br />

1.5 mm<br />

3.5 mm<br />

D3V-014K-1@3-∆<br />

106


D3V<br />

D3V<br />

Short Hinge Roller Lever Models<br />

A<br />

D3V-21G5-1@4A-∆<br />

D3V-165-1@5-∆<br />

D3V-115-1@5-∆<br />

D3V-115-1@4-∆<br />

D3V-65-1@4-∆<br />

D3V-6G5-1@3-∆<br />

D3V-015-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

0.7<br />

4<br />

18.8 15.9 7.2<br />

t=0.5<br />

Three, #187 series tab<br />

1.6<br />

8.1<br />

20.1±0.8<br />

t=0.5<br />

➡<br />

3.4±0.15 dia. hole<br />

2.8 22.2±0.1<br />

(10) 27.8<br />

37.8±0.8<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

−0.03<br />

5.1<br />

10.3<br />

4.8<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G5-1@4A-∆ D3V-165-1@5-∆<br />

D3V-115-1@5-∆<br />

1.42 N {145 gf}<br />

0.2 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

20.7±0.6 mm<br />

2.35 N {240 gf}<br />

0.49 N {50 gf}<br />

D3V-115-1@4-∆<br />

D3V-65-1@4-∆<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm (F gap type) or 0.5 mm (G gap type)<br />

D3V-6G5-1@3-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

D3V-015-1@3-∆<br />

D3V-21G5M-1@4A-∆<br />

D3V-165M-1@5-∆<br />

D3V-115M-1@5-∆<br />

D3V-115M-1@4-∆<br />

D3V-65M-1@4-∆<br />

D3V-6G5M-1@3-∆<br />

D3V-015M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G5M-1@4A-∆ D3V-165M-1@5-∆<br />

D3V-115M-1@5-∆<br />

1.42 N {145 gf}<br />

0.2 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

20.7±0.6 mm<br />

2.35 N {240 gf}<br />

0.49 N {50 gf}<br />

D3V-115M-1@4-∆<br />

D3V-65M-1@4-∆<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm (F gap type) or 0.5 mm (G gap type)<br />

D3V-6G5M-1@3-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

D3V-015M-1@3-∆<br />

A<br />

D3V-21G5K-1@4A-∆<br />

D3V-165K-1@5-∆<br />

D3V-115K-1@5-∆<br />

D3V-115K-1@4-∆<br />

D3V-65K-1@4-∆<br />

D3V-6G5K-1@3-∆<br />

D3V-015K-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

18.8 15.9 7.2<br />

0.7<br />

4<br />

1.6<br />

25.9±0.8<br />

14.3 t=0.5<br />

8.5<br />

➡<br />

2.8<br />

10.3±0.1<br />

PT<br />

OP<br />

5.1<br />

t=0.5<br />

Three, #187 series tab<br />

2.8<br />

(10)<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

−0.03<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G5K-1@4A-∆ D3V-165K-1@5-∆<br />

D3V-115K-1@5-∆<br />

0.98 N {100 gf}<br />

0.08 N {8 gf}<br />

2.6 mm<br />

1.0 mm<br />

0.8 mm<br />

20.7±1.0 mm<br />

1.57 N {160 gf}<br />

0.15 N {15 gf}<br />

D3V-115K-1@4-∆<br />

D3V-65K-1@4-∆<br />

0.78 N {80 gf}<br />

0.08 N {8 gf}<br />

2.6 mm<br />

1.0 mm<br />

0.9 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G5K-1@3-∆<br />

0.39 N {40 gf}<br />

0.04 N {4 gf}<br />

2.6 mm<br />

1.0 mm<br />

0.9 mm<br />

D3V-015K-1@3-∆<br />

107


D3V<br />

D3V<br />

Hinge Roller Lever Models<br />

A<br />

D3V-21G6-1@4A-∆<br />

D3V-166-1@5-∆<br />

D3V-116-1@5-∆<br />

D3V-116-1@4-∆<br />

D3V-66-1@4-∆<br />

D3V-6G6-1@3-∆<br />

D3V-016-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

18.7 15.9<br />

t=0.5<br />

Three, #187 series tab<br />

0.7<br />

4<br />

7.2<br />

1.6<br />

8.1<br />

33.0±0.8<br />

3.4±0.15 dia. hole<br />

2.8<br />

22.2±0.1<br />

(10) 27.8<br />

37.8±0.8<br />

t=0.5<br />

➡<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

−0.03<br />

5.1<br />

10.3<br />

4.8<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G6-1@4A-∆ D3V-166-1@5-∆<br />

D3V-116-1@5-∆<br />

0.79 N {80 gf}<br />

0.05 N {5 gf}<br />

4.0 mm<br />

1.6 mm<br />

0.8 mm<br />

20.7±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-116-1@4-∆<br />

D3V-66-1@4-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G6-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-016-1@3-∆<br />

D3V-21G6M-1@4A-∆<br />

D3V-166M-1@5-∆<br />

D3V-116M-1@5-∆<br />

D3V-116M-1@4-∆<br />

D3V-66M-1@4-∆<br />

D3V-6G6M-1@3-∆<br />

D3V-016M-1@3-∆<br />

A<br />

➡<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G6M-1@4A-∆ D3V-166M-1@5-∆<br />

D3V-116M-1@5-∆<br />

0.79 N {80 gf}<br />

0.05 N {5 gf}<br />

4.0 mm<br />

1.6 mm<br />

0.8 mm<br />

20.7±1.2 mm<br />

1.23 N {125 gf}<br />

0.14 N {14 gf}<br />

D3V-116M-1@4-∆<br />

D3V-66M-1@4-∆<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm (F gap type) or 0.8 mm (G gap type)<br />

D3V-6G6M-1@3-∆<br />

0.29 N {30 gf}<br />

---<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

D3V-016M-1@3-∆<br />

A<br />

D3V-21G6K-1@4A-∆<br />

D3V-166K-1@5-∆<br />

D3V-116K-1@5-∆<br />

D3V-116K-1@4-∆<br />

D3V-66K-1@4-∆<br />

D3V-6G6K-1@3-∆<br />

D3V-016K-1@3-∆<br />

+0.13<br />

3.1 −0.03 dia. hole<br />

0.7<br />

4<br />

18.8 15.9 7.2<br />

t=0.5<br />

Three, #187 series tab<br />

1.6<br />

2.8<br />

(10)<br />

14.3<br />

8.5<br />

39.8±0.8<br />

3.4±0.15 dia. hole<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

t=0.5<br />

3.1 +0.13<br />

−0.03<br />

➡<br />

PT<br />

2.8<br />

10.3±0.1 OP<br />

5.1<br />

10.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Model D3V-21G6K-1@4A-∆ D3V-166K-1@5-∆<br />

D3V-116K-1@5-∆<br />

0.49 N {50 gf}<br />

0.03 N {3 gf}<br />

7.2 mm<br />

2.0 mm<br />

2.0 mm<br />

20.7±2.2 mm<br />

0.74 N {75 gf}<br />

0.10 N {10 gf}<br />

D3V-116K-1@4-∆<br />

D3V-66K-1@4-∆<br />

0.39 N {40 gf}<br />

0.03 N {3 gf}<br />

7.2 mm<br />

2.0 mm<br />

2.7 mm (F gap type) or 2.0 mm (G gap type)<br />

D3V-6G6K-1@3-∆<br />

0.20 N {20 gf}<br />

---<br />

7.2 mm<br />

2.0 mm<br />

2.7 mm<br />

D3V-016K-1@3-∆<br />

108


D3V<br />

D3V<br />

Precautions<br />

■ Cautions<br />

Handling<br />

Be careful not to drop the switch. Doing so may cause damage to<br />

the switch’s internal components because it is designed for a<br />

small load.<br />

■ Correct Use<br />

Mounting<br />

Use two M3 mounting screws with an appropriate screwdriver to<br />

mount the switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N • m {4 to 6 kgf • cm}.<br />

Mounting Direction<br />

Mount lever-operated switches with a maximum operating force of<br />

0.49 N in a direction where the actuator weight will not be applied<br />

to the switch. Since the switch is designed for a small load, its<br />

resetting force is small. Therefore, resetting failure may occur if<br />

unnecessary load is applied to the switch.<br />

Insulation Distance<br />

According to EN61058-1, the minimum insulation thickness for<br />

this switch should be 1.1 mm and minimum clearance distance<br />

between the terminal and mounting plate should be 1.9 mm. If the<br />

insulation distance cannot be provided in the product incorporating<br />

the switch, either use a switch with insulation barrier or use a<br />

Separator to ensure sufficient insulation distance.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current<br />

occurs when the contact is opened or closed, it may increase<br />

contact wear and so decrease durability. Therefore, insert a contact<br />

protection circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability<br />

level of 60% (λ 60). The equation, λ 60 = 0.5 × 10 −6 /operations<br />

indicates that the estimated malfunction rate is less than<br />

1/2,000,000 operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range<br />

for micro load<br />

models D3V-01<br />

Operating<br />

range for<br />

generalload<br />

models<br />

Inoperable<br />

range<br />

Current (mA)<br />

Solder Terminal Approval Conditions<br />

Soldering iron can be used.<br />

Soldering hook hole available.<br />

Soldering terminal types 1 and 2 are met.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B103-E1-02A<br />

109


Miniature <strong>Basic</strong> Switch<br />

V<br />

Reliable <strong>Basic</strong> <strong>Switches</strong> in a Wide<br />

Variation<br />

Wide variation of best-selling microswitches with<br />

switching currents of 10 to 21 A.<br />

Can be used for interrupting current when doors are<br />

opened or closed.<br />

Available in two types of cases:<br />

thermoplastic resin and thermosetting resin.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

V---<br />

1 2 3 4 5 6 7 8<br />

1. Ratings<br />

21: 21 A at 250 VAC<br />

16: 16 A at 250 VAC<br />

15: 15 A at 250 VAC<br />

11: 11 A at 250 VAC<br />

10: 10 A at 250 VAC<br />

2. Contact Gap<br />

None: 1 mm (F gap)<br />

G: 0.5 mm (G gap) (for remodelling)<br />

3. Actuator<br />

None: Pin plunger<br />

1: Short hinge lever<br />

2: Hinge lever<br />

3: Long hinge lever<br />

4: Simulated roller lever<br />

5: Short hinge roller lever<br />

6: Hinge roller lever<br />

4. Contact Form<br />

1: SPDT (COM bottom terminal, double-throw)<br />

2: SPST-NC (COM bottom terminal, normally closed)<br />

3: SPST-NO (COM bottom terminal, normally open)<br />

4: SPDT (COM side terminal, double-throw)<br />

5: SPST-NC (COM side terminal, normally closed)<br />

6: SPST-NO (COM side terminal, normally open)<br />

5. Terminals<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

B: Screw terminals<br />

6. Barrier (Models with Thermoplastic Case Only)<br />

None: Without barrier<br />

R: Right-hand barrier<br />

L: Left-hand barrier<br />

7. Maximum Operating Force<br />

6: 3.92 N {400 gf}<br />

5: 1.96 N {200 gf}<br />

4: 0.98 N {100 gf}<br />

Note: These values are for the pin plunger models.<br />

8. Special Purpose (Models with Thermosetting Case<br />

Only)<br />

T: Heat-resistive<br />

110


V<br />

V<br />

Available Combinations<br />

COM<br />

terminal<br />

position<br />

Terminal<br />

Thermoplastic case Thermosetting case<br />

Insulation<br />

barrier<br />

Heat<br />

resistance<br />

Bottom No Standard<br />

(80C)<br />

Yes<br />

Heat<br />

resistant it t<br />

(150C)<br />

Standard<br />

(80C)<br />

Side No Standard<br />

(80C)<br />

Note:<br />

1. : Standard<br />

: Semi-standard<br />

Terminal symbol<br />

Model V-21 V-16 V-11 V-15 V-10<br />

Rated current 21 A 16 A 11 A 15 A 10 A<br />

OF<br />

3.92 N<br />

{400 gf}<br />

3.92 N<br />

{400 gf}<br />

1.96 N<br />

{200 gf}<br />

0.98 N<br />

{100 gf}<br />

3.92 N<br />

{400 gf}<br />

1.96 N<br />

{200 gf}<br />

1.96 N<br />

{200 gf}<br />

Solder terminals (A) --- <br />

Quick-connect terminals --- <br />

(#187) (C2)<br />

Quick-connect terminals <br />

(#250) (C)<br />

Screw terminals (B) --- --- --- <br />

<br />

(1.96 N)<br />

Solder terminals (A) --- --- --- --- <br />

Quick-connect terminals --- --- --- --- <br />

(#187) (C2)<br />

Quick-connect terminals --- --- --- --- --- --- --- ---<br />

(#250) (C)<br />

Screw terminals (B) --- --- --- --- --- --- --- ---<br />

Solder terminals (A) --- --- --- --- --- ---<br />

Quick-connect terminals --- --- --- --- --- ---<br />

(#187) (C2)<br />

Quick-connect terminals --- --- --- --- ---<br />

(#250) (C)<br />

Solder terminals (A) --- --- --- --- <br />

Quick-connect terminals --- --- --- --- <br />

(#187) (C2)<br />

Quick-connect terminals --- --- --- --- --- --- ---<br />

(#250) (C)<br />

2. Consult your OMRON sales representative for spacific models with standard approvals.<br />

List of Models<br />

General-purpose Models<br />

(Only combinations with standard terminals are shown.)<br />

Thermoplastic Case<br />

Actuator<br />

COM<br />

terminal<br />

position<br />

Contact<br />

form<br />

Terminals<br />

(see note)<br />

0.98 N<br />

{100 gf}<br />

21 A (OF: 3.92 N {400 gf})<br />

Without barrier Right-hand barrier Left-hand barrier<br />

Pin plunger Bottom SPDT C V-21-1C6 V-21-1CR6 V-21-1CL6<br />

SPST-NC V-21-2C6 V-21-2CR6 V-21-2CL6<br />

SPST-NO V-21-3C6 V-21-3CR6 V-21-3CL6<br />

Short hinge lever SPDT V-211-1C6 V-211-1CR6 V-211-1CL6<br />

Hinge lever V-212-1C6 V-212-1CR6 V-212-1CL6<br />

Long hinge lever V-213-1C6 V-213-1CR6 V-213-1CL6<br />

Simulated roller lever V-214-1C6 V-214-1CR6 V-214-1CL6<br />

Short hinge<br />

roller lever<br />

V-215-1C6 V-215-1CR6 V-215-1CL6<br />

Hinge roller lever V-216-1C6 V-216-1CR6 V-216-1CL6<br />

Note: C: Quick-connect terminals (#250)<br />

111


V<br />

V<br />

Actuator<br />

COM<br />

terminal<br />

position<br />

Contact<br />

form<br />

Terminals<br />

(see note)<br />

16 A (OF: 1.96 N {200 gf})<br />

Without barrier Right-hand barrier Left-hand barrier<br />

Pin plunger Bottom SPDT A V-16-1A5 V-16-1AR5 V-16-1AL5<br />

C2 V-16-1C25 V-16-1C2R5 V-16-1C2L5<br />

C V-16-1C5 --- ---<br />

SPST-NC A V-16-2A5 V-16-2AR5 V-16-2AL5<br />

C2 V-16-2C25 V-16-2C2R5 V-16-2C2L5<br />

C V-16-2C5 --- ---<br />

SPST-NO A V-16-3A5 V-16-3AR5 V-16-3AL5<br />

C2 V-16-3C25 V-16-3C2R5 V-16-3C2L5<br />

C V-16-3C5 --- ---<br />

Short hinge lever SPDT A V-161-1A5 V-161-1AR5 V-161-1AL5<br />

C2 V-161-1C25 V-161-1C2R5 V-161-1C2L5<br />

C V-161-1C5 --- ---<br />

Hinge lever A V-162-1A5 V-162-1AR5 V-162-1AL5<br />

C2 V-162-1C25 V-162-1C2R5 V-162-1C2L5<br />

C V-162-1C5 --- ---<br />

Long hinge lever A V-163-1A5 V-163-1AR5 V-163-1AL5<br />

C2 V-163-1C25 V-163-1C2R5 V-163-1C2L5<br />

C V-163-1C5 --- ---<br />

Simulated roller lever A V-164-1A5 V-164-1AR5 V-164-1AL5<br />

C2 V-164-1C25 V-164-1C2R5 V-164-1C2L5<br />

C V-164-1C5 --- ---<br />

Short hinge<br />

A V-165-1A5 V-165-1AR5 V-165-1AL5<br />

roller lever<br />

C2 V-165-1C25 V-165-1C2R5 V-165-1C2L5<br />

C V-165-1C5 --- ---<br />

Hinge roller lever A V-166-1A5 V-166-1AR5 V-166-1AL5<br />

Note: A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

C2 V-166-1C25 V-166-1C2R5 V-166-1C2L5<br />

C V-166-1C5 --- ---<br />

112


V<br />

V<br />

Actuator<br />

COM terminal<br />

position<br />

Contact form Terminals (see note) 11 A (OF: 0.98 N {100 gf}<br />

Without barrier<br />

Pin plunger Bottom SPDT A V-11-1A4<br />

C2<br />

C<br />

V-11-1C24<br />

V-11-1C4<br />

Short hinge lever A V-111-1A4<br />

C2<br />

C<br />

V-111-1C24<br />

V-111-1C4<br />

Hinge lever A V-112-1A4<br />

C2<br />

C<br />

V-112-1C24<br />

V-112-1C4<br />

Long hinge lever A V-113-1A4<br />

C2<br />

C<br />

V-113-1C24<br />

V-113-1C4<br />

Simulated roller lever A V-114-1A4<br />

C2<br />

C<br />

V-114-1C24<br />

V-114-1C4<br />

Short hinge roller lever A V-115-1A4<br />

C2<br />

C<br />

V-115-1C24<br />

V-115-1C4<br />

Hinge roller lever A V-116-1A4<br />

Note: A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

C: Quick-connect terminals (#250)<br />

C2<br />

C<br />

V-116-1C24<br />

V-116-1C4<br />

113


V<br />

V<br />

Thermosetting Case<br />

Actuator<br />

COM Contact Terminals<br />

15 A 10 A<br />

terminal<br />

form<br />

(see note<br />

position<br />

1) OF: 1.96 N {200 gf} OF: 1.96 N {200 gf} OF: 0.98 N {100 gf}<br />

Pin plunger Bottom SPDT A V-15-1A5 V-10-1A5 V-10-1A4<br />

C2 V-15-1C25 V-10-1C25 V-10-1C24<br />

B V-15-1B5 V-10-1B5 V-10-1B4<br />

SPST-NC A V-15-2A5 V-10-2A5 V-10-2A4<br />

C2 V-15-2C25 V-10-2C25 V-10-2C24<br />

B V-15-2B5 V-10-2B5 V-10-2B4<br />

SPST-NO A V-15-3A5 V-10-3A5 V-10-3A4<br />

C2 V-15-3C25 V-10-3C25 V-10-3C24<br />

B V-15-3B5 V-10-3B5 V-10-3B4<br />

Side SPDT A V-15-4A5 V-10-4A5 V-10-4A4<br />

SPST-NC V-15-5A5 V-10-5A5 V-10-5A4<br />

SPST-NO V-15-6A5 V-10-6A5 V-10-6A4<br />

Short hinge lever Bottom SPDT A V-151-1A5 V-101-1A5 V-101-1A4<br />

C2 V-151-1C25 V-101-1C25 V-101-1C24<br />

B V-151-1B5 V-101-1B5 V-101-1B4<br />

Hinge lever A V-152-1A5 V-102-1A5 V-102-1A4<br />

C2 V-152-1C25 V-102-1C25 V-102-1C24<br />

B V-152-1B5 V-102-1B5 V-102-1B4<br />

Long hinge lever A V-153-1A5 V-103-1A5 V-103-1A4<br />

C2 V-153-1C25 V-103-1C25 V-103-1C24<br />

B V-153-1B5 V-103-1B5 V-103-1B4<br />

Simulated roller lever A V-154-1A5 V-104-1A5 V-104-1A4<br />

C2 V-154-1C25 V-104-1C25 V-104-1C24<br />

Short hinge<br />

roller lever<br />

B V-154-1B5 V-104-1B5 V-104-1B4<br />

A V-155-1A5 V-105-1A5 V-105-1A4<br />

C2 V-155-1C25 V-105-1C25 V-105-1C24<br />

B V-155-1B5 V-105-1B5 V-105-1B4<br />

Hinge roller lever A V-156-1A5 V-106-1A5 V-106-1A4<br />

C2 V-156-1C25 V-106-1C25 V-106-1C24<br />

B V-156-1B5 V-106-1B5 V-106-1B4<br />

Note: 1. A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

B: Screw terminals<br />

2. OF values shown in the table are for the pin plunger models.<br />

114


V<br />

V<br />

Heat Resistant Models (Up to 150°C)<br />

Actuator<br />

COM Contact form Terminals 15 A 10 A<br />

terminal<br />

position OF: 1.96 N {200 gf} OF: 0.98 N {100 gf}<br />

Pin plunger Bottom SPDT Solder termi-<br />

V-15-1A5-T<br />

V-10-1A4-T<br />

Short hinge lever<br />

nals (A)<br />

V-151-1A5-T V-101-1A4-T<br />

Hinge lever V-152-1A5-T V-102-1A4-T<br />

Long hinge lever V-153-1A5-T V-103-1A4-T<br />

Simulated roller lever V-154-1A5-T V-104-1A4-T<br />

Short hinge roller lever V-155-1A5-T V-105-1A4-T<br />

Hinge roller lever V-156-1A5-T V-106-1A4-T<br />

Barrier (V-21 and V-16 Models Only)<br />

Right-hand Barrier<br />

Left-hand Barrier<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

V-21 250 VAC 21 A<br />

125 VDC<br />

250 VDC<br />

Resistive load<br />

0.6 A<br />

0.3 A<br />

V-16 250 VAC 16 A<br />

125 VDC<br />

250 VDC<br />

0.6 A<br />

0.3 A<br />

V-15 250 VAC 15 A<br />

125 VDC<br />

250 VDC<br />

0.6 A<br />

0.3 A<br />

V-11 250 VAC 11 A<br />

125 VDC<br />

250 VDC<br />

0.6 A<br />

0.3 A<br />

V-10 250 VAC 10 A<br />

125 VDC<br />

250 VDC<br />

0.6 A<br />

0.3 A<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

115


V<br />

V<br />

Switching Capacity per Load (Reference Values)<br />

Model Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

V-21 250 VAC 21 A 3 A 12 A 4 A<br />

8 VDC 21 A 5 A 12 A 7 A<br />

30 VDC 14 A 5 A 12 A 5 A<br />

125 VDC 0.6 A 0.1 A 0.6 A 0.1 A<br />

250 VDC 0.3 A 0.05 A 0.3 A 0.05 A<br />

V-16 250 VAC 16 A 2 A 10 A 3 A<br />

8 VDC 16 A 4 A 10 A 6 A<br />

30 VDC 10 A 4 A 10 A 4 A<br />

125 VDC 0.6 A 0.1 A 0.6 A 0.1 A<br />

250 VDC 0.3 A 0.05 A 0.3 A 0.05 A<br />

V-15 250 VAC 15 A 2 A 10 A 3 A<br />

8 VDC 15 A 4 A 10 A 6 A<br />

30 VDC 10 A 4 A 10 A 4 A<br />

125 VDC 0.6 A 0.1 A 0.6 A 0.1 A<br />

250 VDC 0.3 A 0.05 A 0.3 A 0.05 A<br />

V-11 250 VAC 11 A 1.5 A 6 A 2 A<br />

8 VDC 11 A 3 A 6 A 3 A<br />

30 VDC 6 A 3 A 6 A 3 A<br />

125 VDC 0.6 A 0.1 A 0.6 A 0.1 A<br />

250 VDC 0.3 A 0.05 A 0.3 A 0.05 A<br />

V-10 250 VAC 10 A 1.5 A 6 A 2 A<br />

Note:<br />

8 VDC 10 A 3 A 6 A 3 A<br />

30 VDC 6 A 3 A 6 A 3 A<br />

125 VDC 0.6 A 0.1 A 0.6 A 0.1 A<br />

250 VDC 0.3 A 0.05 A 0.3 A 0.05 A<br />

1. The above current values are the normal current values of models with a contact gap of 1 mm (gap F), which vary with the normal<br />

current values of models with a contact gap of 0.5 mm (gap G).<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

116


V<br />

V<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength<br />

(see note 2)<br />

Vibration resistance<br />

(see note 3)<br />

Shock resistance<br />

(see note 3)<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 600 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

15 mΩ max.<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

V-21, V-16, and V-11 models: 2,000 VAC, 50/60 Hz for 1 min between current-carrying metal parts<br />

and ground, and between each terminal and non-current-carrying metal parts<br />

V-15 and V-10 models: 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and<br />

ground, and between each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: V-21/V-16/V-15: 300 m/s 2 {approx. 30G} max.<br />

V-11/V-10: 200 m/s 2 {approx. 20G} max.<br />

Durability<br />

Mechanical: 50,000,000 operations min. (60 operations/min)<br />

(see note 4)<br />

Electrical: V-21/V-16/V-15: 100,000 operations min. (30 operations/min)<br />

(V-15 heat resistive: 20,000 operation min. (30 operations/min))<br />

V-11/V-10: 300,000 operations min. (30 operations/min)<br />

(V-10 heat resistive: 50,000 operation min. (30 operations/min))<br />

Degree of protection<br />

IEC IP40<br />

Degree of protection against Class I<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating<br />

temperature<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

–25°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

–25°C to 150°C for heat-resistive model (at ambient humidity of 60% max.) (with no icing)<br />

85% max. (for 5°C to 35°C)<br />

1. The data given above are initial values.<br />

Approx. 6.2 g (pin plunger models)<br />

2. The dielectric strength values shown in the table are for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. For testing conditions, contact your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File NO. lR21642)<br />

Rated voltage V-21 V-16 V-15 V-11 V-10<br />

125 VAC 21 A, 1/2 HP 16 A, 1/2 HP 15 A, 1/2 HP 11 A, 1/3 HP 10 A, 1/3 HP<br />

250 VAC<br />

125 VDC 0.6 A 0.6 A 0.6 A 0.6 A 0.6 A<br />

250 VDC 0.3 A 0.3 A 0.3 A 0.3 A 0.3 A<br />

EN61058-01 (File No. 129608, VDE approval)<br />

Rated V-21 V-16 V-11<br />

voltage<br />

250 VAC 20 (4) A 16 (4) A 11 (3) A<br />

Testing conditions: 5E4 (50,000 operations), T105 (0°C to 105°C)<br />

EN61058-1 (File No. T9451451, TÜV Rheinland<br />

approval)<br />

Rated voltage V-15 V-10<br />

250 VAC 15 A 10 A<br />

250 VDC 0.3 A 0.3 A<br />

Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C)<br />

117


V<br />

V<br />

Contact Specifications<br />

Item V-21 V-16 V-15 V-11 V-10<br />

Contact Specification Rivet<br />

Material Silver alloy Silver<br />

Gap<br />

1 mm (F gap) or 0.5 mm (G gap)<br />

(standard value)<br />

Inrush current NC 50 A max. 40 A max. 36 A max. 24 A max.<br />

NO<br />

Minimum applicable load<br />

160 mA at 5 VDC<br />

Contact Form<br />

SPDT SPST-NC SPST-NO<br />

Engineering Data (Reference Values)<br />

Mechanical Durability<br />

(Pin Plunger Models)<br />

V-21/-16/-15/-10<br />

Number of operations (x10 )<br />

6<br />

200<br />

100<br />

50<br />

10<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 600 operations/min<br />

V-10 (1.96 N<br />

{200 gf})<br />

V-15<br />

V-16<br />

V-21<br />

V-10 (0.98 N {100 gf}),<br />

V-11<br />

Full stroke<br />

OT rated value<br />

Number of operations (x10 )<br />

6<br />

Electrical Durability<br />

(Pin Plunger Models)<br />

V-21/-16/-15<br />

5<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Operating frequency: 60 operations/min<br />

cosφ = 1, 250 VAC<br />

V-15<br />

V-16<br />

V-21<br />

Number of operations (x10 )<br />

6<br />

V-11/-10<br />

5<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 60 operations/min<br />

cosφ = 1, 250 VAC<br />

V-10<br />

V-11<br />

0.01 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 (1.6) 1.8<br />

0 4 8 12 16 20 24 28<br />

0 0.5 1 2 3 4 5 6 7 8 9 10 11 12<br />

OT (mm) Switching current (A) Switching current (A)<br />

118


V<br />

V<br />

Dimensions<br />

Terminals<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The following is for the SPDT contact specifications. Two terminals will be available for SPST-NO or SPST-NC contact specifications.<br />

For terminal positions, refer to Contact Form on page 118.<br />

3. Right-angle PCB terminal type is available<br />

D5 type: Pins at right angles, to the right.<br />

D6 type: Pins at right angles, to the left.<br />

Drawings will be provided if requested.<br />

Terminal<br />

type<br />

COM<br />

bottom<br />

position<br />

Solder terminals (A)<br />

(5.5)<br />

(6.5)<br />

Quick-connect<br />

Terminals (#187) (C2)<br />

(5.5)<br />

(6.5)<br />

Quick-connect<br />

Terminals (#250) (C)<br />

(4.9)<br />

(7.7)<br />

Screw Terminals (B)<br />

Three, #M30.53.2<br />

Phillips screw washer<br />

2.9<br />

2.9<br />

3.2<br />

COM side<br />

position<br />

(10)<br />

t = 0.5<br />

Three, solder terminals<br />

(5.5)<br />

(6.5)<br />

2.4<br />

t = 0.5<br />

(10)<br />

Three, quick-connect<br />

terminals (#187)<br />

(5.5)<br />

(6.5)<br />

2.4<br />

t = 0.8<br />

(12.0)<br />

Three, quick-connect<br />

terminals (#250)<br />

(4.9)<br />

(7.7)<br />

3.6<br />

t = 0.8<br />

(7)<br />

---<br />

3.1<br />

Terminal<br />

dimensions<br />

(10)<br />

6.35<br />

3.2 (see note)<br />

(10)<br />

6.35<br />

3.2<br />

(12.0)<br />

3.95<br />

8.1<br />

4.75±0.1<br />

4.75±0.1<br />

6.35±0.1<br />

---<br />

Note:<br />

2.4 dia. 1.6 dia.<br />

Indicates the length to the<br />

center of the 1.6-dia. holes<br />

1.6-dia. terminal hole<br />

1.65-dia. terminal hole<br />

Mounting Holes<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

10.3 ± 0.1<br />

22.2 ± 0.1<br />

119


V<br />

V<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following illustrations and drawings are for quick-connect terminals (#250) (terminals C). V models with a switching current of<br />

16 A or 11 A incorporates terminals A and C2. These models are different from #250 models in terminal size only. Terminals A, C2,<br />

and side common terminals are omitted from the following drawings. Refer to Kinds of Terminals on page 119 for these terminals.<br />

4. The in the model number is for the terminal code.<br />

5. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

(Without Barrier)<br />

PT<br />

V-21-16<br />

V-16-15<br />

2.8<br />

V-11-14<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

2.8<br />

20.2±0.25<br />

1.6<br />

22.2±0.1 2.8<br />

(12.0)<br />

27.8<br />

39.8±0.8<br />

(With Right-hand Barrier)<br />

A<br />

20.2±0.25<br />

V-21-1R6<br />

PT<br />

V-16-1R5<br />

2.8 1.6<br />

2.8<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

A<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

0.6<br />

2.8<br />

8.4<br />

15.9 19.1<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

2.8<br />

0.6<br />

8.4 19.1<br />

15.9<br />

21.9<br />

4.2<br />

10.3<br />

4.2<br />

2.8<br />

2.8<br />

Model V-21-16 V-16-15<br />

OF max. 3.92 N {400 gf} 1.96 N {200 gf}<br />

RF min. 0.78 N {80 gf} 0.49 N {50 gf}<br />

PT max. 1.2 mm<br />

OT min. 1.0 mm<br />

MD max. 0.4 mm<br />

OP 14.7±0.4 mm<br />

3.4±0.15 dia.<br />

22.2±0.1 2.8<br />

(12.0)<br />

27.8<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

10.3<br />

0.6<br />

39.8±0.8<br />

40.2<br />

(With Left-hand Barrier)<br />

V-21-1L6<br />

V-16-1L5<br />

4.2<br />

2.8 0.6<br />

0.6<br />

10.3<br />

21.9<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

19.1<br />

15.9<br />

8.4<br />

2.8<br />

20.2±0.25<br />

(12.0) 2.8 22.2±0.1<br />

27.8<br />

39.8±0.8<br />

40.2<br />

A<br />

2.8 2.8<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

PT<br />

OP<br />

3.4±0.15 dia.<br />

Model V-11-14 V-11-15<br />

OF max. 0.98 N {100 gf} 1.96 N {200 gf}<br />

RF min. 0.20 N {20 gf} 0.49 N {50 gf}<br />

PT max. 1.2 mm<br />

OT min. 1.0 mm<br />

MD max. 0.4 mm<br />

OP 14.7±0.4 mm<br />

120


V<br />

V<br />

Short Hinge Lever Models<br />

V-211-16<br />

V-161-15<br />

V-111-14<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

A<br />

22.1<br />

t = 0.5 8.1<br />

(see<br />

note)<br />

22.2±0.1<br />

2.8 (12.0)<br />

27.8<br />

39.8±0.8<br />

1.6<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

2.8<br />

8.4 15.9<br />

19.1<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

4.3<br />

0.6 2.8<br />

Note:<br />

10.3<br />

Model V-211-16 V-161-15<br />

OF max. 3.92 N {400 gf} 1.96 N {200 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Stainless-steel lever<br />

0.49 N {50 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

15.2±0.5 mm<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.49 N {50 gf}<br />

V-111-14<br />

0.98 N {100 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

15.2±0.5 mm<br />

Hinge Lever Models<br />

V-212-16<br />

V-162-15<br />

V-112-14 PT A<br />

2.8<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

35.6±0.8<br />

t = 0.5<br />

(see note)<br />

8.1 1.6<br />

22.2±0.1 (12.0)<br />

2.8<br />

27.8<br />

39.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

2.8<br />

8.4<br />

15.9<br />

19.1<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

Note:<br />

4.3<br />

0.6 2.8<br />

10.3<br />

Stainless-steel lever<br />

Model V-212-16 V-162-15<br />

OF max. 2.45 N {250 gf} 1.23 N {125 gf}<br />

RF min. 0.25 N {25 gf} 0.14 N {14 gf}<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 1.5 mm<br />

OP 15.2±1.2 mm<br />

Model V-112-14<br />

OF max. 0.59 N {60 gf}<br />

RF min. 0.06 N {6 gf}<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 1.5 mm<br />

OP 15.2±1.2 mm<br />

Long Hinge Lever Models<br />

V-213-16<br />

59.4±0.8<br />

V-163-15 PT A<br />

V-113-14 2.8<br />

t = 0.5 (see note)<br />

OP<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1 (12.0)<br />

2.8<br />

27.8<br />

39.8±0.8<br />

1.6<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

4.3<br />

8.4 15.9 19.1<br />

2.8<br />

0.6 2.8<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

Note:<br />

10.3<br />

Stainless-steel lever<br />

Model V-213-16 V-163-15<br />

OF max. 1.27 N {130 gf} 0.69 N {70 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

0.12 N {12 gf}<br />

9.0 mm<br />

2.0 mm<br />

2.8 mm<br />

OP +2.6<br />

15.2 –3.2 mm<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.06 N {6 gf}<br />

V-113-14<br />

0.34 N {35 gf}<br />

---<br />

9.0 mm<br />

3.2 mm<br />

2.8 mm<br />

15.2±2.6 mm<br />

121


V<br />

V<br />

Simulated Roller Lever Models<br />

V-214-16<br />

V-164-15<br />

32.6±0.8<br />

V-114-14 PT<br />

3.5R<br />

8.1 1.6<br />

3.1 +0.13<br />

OP 2.8<br />

A<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5<br />

(see note)<br />

22.2±0.1 (12.0)<br />

2.8<br />

27.8<br />

39.8±0.8<br />

–0.03 dia. holes<br />

2.8<br />

8.4<br />

15.9 19.1<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

Note:<br />

0.6<br />

4.3<br />

10.3<br />

2.8<br />

Stainless-steel lever<br />

Model V-214-16 V-164-15<br />

OF max. 2.45 N {250 gf} 1.23 N {125 gf}<br />

RF min. 0.25 N {25 gf} 0.14 N {14 gf}<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 1.5 mm<br />

OP 18.7±1.2 mm<br />

Model V-114-14<br />

OF max. 0.59 N {60 gf}<br />

RF min. 0.06 N {6 gf}<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 1.5 mm<br />

OP 18.7±1.2 mm<br />

Short Hinge Roller Lever Models<br />

V-215-16<br />

V-165-15<br />

V-115-14<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

20.1<br />

A t = 0.5<br />

5.1<br />

(see 8.1 1.6<br />

0.6<br />

note 1) 3.1 +0.13<br />

–0.03 dia. holes<br />

4.8 dia. × 4.8<br />

(see note 2)<br />

2.8<br />

8.4 15.9 19.1<br />

Model V-215-16 V-165-15<br />

OF max. 4.71 N {480 gf} 2.35 N {240 gf}<br />

RF min. 0.49 N {50 gf} 0.49 N {50 gf}<br />

PT max. 1.6 mm<br />

OT min. 0.8 mm<br />

MD max. 0.6 mm<br />

OP 20.7±0.6 mm<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

2.8<br />

(12.0)<br />

27.8<br />

39.8±0.8<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

10.3<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

V-115-14<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

1.6 mm<br />

0.8 mm<br />

MD max.<br />

0.6 mm<br />

OP<br />

20.7±0.6 mm<br />

Hinge Roller Lever Models<br />

V-216-16<br />

34.0±0.8<br />

V-166-15 PT A<br />

t = 0.5<br />

V-116-14<br />

(see note 1)<br />

OP 2.8<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

8.1 1.6<br />

22.2±0.1 (12.0)<br />

2.8<br />

27.8<br />

39.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

2.8<br />

8.4<br />

15.9<br />

0.6<br />

19.1<br />

t=0.8<br />

Three, quick-connect<br />

terminals (#250)<br />

5.1<br />

10.3<br />

4.8 dia. × 4.8<br />

(see note 2)<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

Model V-216-16 V-166-15<br />

OF max. 2.45 N {250 gf} 1.23 N {125 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.25 N {25 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

20.7±1.2 mm<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.14 N {14 gf}<br />

V-116-14<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

20.7±1.2 mm<br />

122


V<br />

V<br />

Thermosetting Case (V-15/-10 Models)<br />

The following illustration and drawing are for solder and quick-connect terminals (#187) (terminals A). V models with a switching current of 15 A<br />

or 10 A incorporate terminals B or C2. These models are different from #187 models in terminal size only.<br />

Refer to Terminals on page 119 for these terminals.<br />

Pin Plunger Models<br />

V-15-15<br />

PT<br />

V-10-15<br />

V-10-14<br />

OP<br />

2.8<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

A<br />

20.2±0.25<br />

2.8<br />

22.2±0.1 2.8<br />

27.8<br />

37.8±0.8<br />

(10)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

t=0.5<br />

Three, solder<br />

terminals<br />

4.2 2.8<br />

10.3<br />

Model<br />

V-15-15<br />

V-10-15<br />

V-10-14<br />

OF max. 1.96 N {200 gf} 0.98 N {100 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.49 N {50 gf}<br />

1.2 mm<br />

1.0 mm<br />

0.4 mm<br />

14.7±0.4 mm<br />

0.20 N {20 gf}<br />

Short Hinge Lever Models<br />

V-151-15<br />

PT<br />

V-101-15<br />

V-101-14<br />

4.3 2.8<br />

OP<br />

10.3±0.1<br />

18.8<br />

22.1<br />

t = 0.5 (see note)<br />

A<br />

15.9<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

8.1<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t=0.5<br />

10.3<br />

22.2±0.1 2.8 Three, solder terminals<br />

27.8<br />

(10)<br />

37.8±0.8<br />

Note: Stainless-steel lever<br />

Model<br />

V-151-15<br />

V-101-15<br />

V-101-14<br />

OF max. 1.96 N {200 gf} 0.98 N {100 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.49 N {50 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

15.2±0.5 mm<br />

0.15 N {15 gf}<br />

Hinge Lever Models<br />

V-152-15<br />

V-102-15<br />

V-102-14<br />

PT<br />

2.8<br />

OP<br />

10.3±0.1<br />

A<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5 (see note)<br />

35.6±0.8<br />

8.1<br />

22.2±0.1 2.8<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

(10)<br />

15.9<br />

18.8<br />

10.3<br />

t=0.5<br />

Three, solder terminals<br />

Note:<br />

4.3 2.8<br />

Model<br />

V-152-15<br />

V-102-15<br />

V-102-14<br />

OF max. 1.23 N {125 gf} 0.59 N {60 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Stainless-steel lever<br />

0.14 N {14 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

15.2±1.2 mm<br />

0.06 N {6 gf}<br />

Long Hinge Lever Models<br />

V-153-15<br />

A<br />

V-103-15<br />

PT<br />

V-103-14<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

10.3±0.1<br />

3.4±0.15 dia.<br />

t = 0.5 (see note)<br />

59.4±0.8<br />

8.1<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

2.8<br />

(10)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

4.3<br />

10.3<br />

t=0.5<br />

Three, solder terminals<br />

2.8<br />

Model<br />

V-153-15<br />

V-103-15<br />

V-101-14<br />

OF max. 0.69 N {70 gf} 0.34 N {35 gf}<br />

RF min.<br />

0.06 N {6 gf}<br />

---<br />

PT max. 9.0 mm 9.0 mm<br />

OT min. 2.0 mm 3.2 mm<br />

MD max. 2.8 mm 2.8 mm<br />

OP +2.6<br />

15.2 –3.2 mm<br />

15.2±2.6 mm<br />

Note:<br />

Stainless-steel lever<br />

123


V<br />

V<br />

Simulated Roller Lever Models<br />

3.5R<br />

V-154-15<br />

V-104-15<br />

V-104-14<br />

A<br />

PT<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5 (see note)<br />

10.3±0.1<br />

32.6±0.8<br />

22.2±0.1<br />

27.8<br />

8.1<br />

37.8±0.8<br />

2.8<br />

(10)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

t=0.5<br />

Three, solder terminals<br />

Note:<br />

4.3<br />

10.3<br />

2.8<br />

Stainless-steel lever<br />

Model<br />

V-154-15<br />

V-104-15<br />

V-104-14<br />

OF max. 1.23 N {125 gf} 0.59 N {60 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.14 N {14 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

18.7±1.2 mm<br />

0.06 N {6 gf}<br />

Short Hinge Roller Lever Models<br />

V-155-15<br />

t = 0.5 (see note 1)<br />

V-105-15<br />

A<br />

PT<br />

20.1<br />

V-105-14<br />

8.1<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

10.3±0.1<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

2.8<br />

(10)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

4.8 dia. × 4.8 (see note 2)<br />

5.1<br />

10.3<br />

t=0.5<br />

Three, solder terminals<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

Model<br />

V-155-15<br />

V-105-15<br />

V-105-14<br />

OF max. 2.35 N {240 gf} 1.18 N {120 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.49 N {50 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.6 mm<br />

20.7±0.6 mm<br />

0.15 N {15 gf}<br />

Hinge Roller Lever Models<br />

V-156-15<br />

A<br />

V-106-15 PT<br />

V-106-14<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5 (see note 1)<br />

10.3±0.1<br />

34.0±0.8<br />

22.2±0.1<br />

27.8<br />

8.1<br />

37.8±0.8<br />

2.8<br />

(10)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

4.8 dia. × 4.8 (see note 2)<br />

5.1<br />

10.3<br />

t=0.5<br />

Three, solder terminals<br />

Model<br />

V-156-15<br />

V-106-15<br />

V-106-14<br />

OF max. 1.23 N {125 gf} 0.59 N {60 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

0.14 N {14 gf}<br />

4.0 mm<br />

1.6 mm<br />

1.5 mm<br />

20.7±1.2 mm<br />

0.06 N {6 gf}<br />

124


V<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Specifications Approved by TÜV Rheinland<br />

According to EN61058-1<br />

Appropriate Cable Size (mm 2 )<br />

Model Solder terminals Screw terminals<br />

V-10 0.75, 1.25, 2.0 0.75, 1.25<br />

V-15 1.25, 2.0 1.25<br />

Use M3 crimp terminals for connecting to the screw terminals.<br />

Applicable M3 crimp terminals:<br />

Daido Solderless Terminal Mfg. Co., Ltd. F1.25–3<br />

J.S.T. Mfg. Co., Ltd.<br />

1.25 B3A<br />

Mounting<br />

Use M3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N m {4 to 6 kgf cm}.<br />

Insulation Distance<br />

According to EN61058-1, the minimum insulation thickness for this<br />

Switch should be 1.1 mm and minimum clearance distance between<br />

the terminal and mounting plate should be 1.9 mm. If the insulation<br />

distance cannot be provided in the product incorporating<br />

the Switch, either use a Switch with insulation barrier or use a Separator<br />

to ensure sufficient insulation distance. Refer to Separator on<br />

page 152.<br />

Actuator (Sold Separately)<br />

Various Actuators are available as shown on pages 152 to 155.<br />

Connector (Sold Separately)<br />

Refer to Terminal Connectors on page 282.<br />

V<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B010-E1-09B<br />

125


Miniature <strong>Basic</strong> Switch<br />

VX<br />

Miniature <strong>Basic</strong> Switch with Low<br />

Operating Force and High Contact<br />

Reliability<br />

Wide variation extends from micro load to 5-A<br />

switching current, with shapes identical to those of<br />

the V-series Miniature <strong>Basic</strong> Switch.<br />

A unique internal mechanism enables high contact<br />

strength with low operating force. Can be used for<br />

detecting lightweight objects.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

VX--<br />

1 2 3 4 5<br />

1. Ratings<br />

5: 5 A at 250 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

1: Short hinge lever<br />

2: Hinge lever<br />

3: Long hinge lever<br />

4: Simulated roller lever<br />

5: Short hinge roller lever<br />

6: Hinge roller lever<br />

3. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

4. Terminals<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

5. Maximum Operating Force<br />

2: OF 0.25 N {25 gf}<br />

3: OF 0.49 N {50 gf}<br />

Note: These values are for the pin plunger models.<br />

126


VX<br />

VX<br />

List of Models<br />

Actuator<br />

Terminals<br />

(see note)<br />

OF max.<br />

Model<br />

5 A 0.1 A<br />

Pin plunger A 0.25 N {25 gf} VX-5-1A2 VX-01-1A2<br />

0.49 N {50 gf} VX-5-1A3 VX-01-1A3<br />

C2 0.25 N {25 gf} VX-5-1C22 VX-01-1C22<br />

0.49 N {50 gf} VX-5-1C23 VX-01-1C23<br />

Short hinge lever A 0.49 N {50 gf} VX-51-1A3 VX-011-1A3<br />

C2<br />

VX-51-1C23<br />

VX-011-1C23<br />

Hinge Lever A 0.29 N {30 gf} VX-52-1A3 VX-012-1A3<br />

C2<br />

VX-52-1C23<br />

VX-012-1C23<br />

Long hinge lever A 0.20 N {20 gf} VX-53-1A3 VX-013-1A3<br />

C2 VX-53-1C23 VX-013-1C23<br />

Simulated roller lever A 0.29 N {30 gf} VX-54-1A3 VX-014-1A3<br />

C2<br />

VX-54-1C23<br />

VX-014-1C23<br />

Short hinge roller lever A 0.59 N {60 gf} VX-55-1A3 VX-015-1A3<br />

C2 VX-55-1C23 VX-015-1C23<br />

Hinge roller lever A 0.29 N {30 gf} VX-56-1A3 VX-016-1A3<br />

Note:<br />

C2 VX-56-1C23 VX-016-1C23<br />

1. Contact your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

2. Terminals A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

VX-5 250 VAC 5 A<br />

VX-01 125 VAC 0.1 A<br />

Note:<br />

30 VDC 0.1 A<br />

Resistive load<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Model Voltage Non-inductive load Inductive load<br />

Resistive load<br />

Lamp load<br />

NC NO NC NO NC NO<br />

VX-5 125 VAC 5 A 0.5 A 4 A<br />

8 VDC 5 A 3 A 4 A<br />

30 VDC 5 A 3 A 4 A<br />

125 VDC 0.4 A 0.1 A 0.4 A<br />

250 VDC 0.3 A 0.05 A 0.2 A<br />

VX-01 125 VAC 0.1 A --- ---<br />

8 VDC 0.1 A --- ---<br />

30 VDC 0.1 A<br />

Note:<br />

1. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

2. Lamp load has an inrush current of 10 times the steady-state current.<br />

127


VX<br />

VX<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Item VX-5 VX-01<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 600 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance (initial value) 30 mΩ max. 50 mΩ max.<br />

Dielectric strength (see note 2)<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Durability (see note 4)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 400 m/s 2 {approx. 40G} max.<br />

Malfunction: 100 m/s 2 {approx. 10G} max.<br />

Mechanical: 50,000,000 operations min.<br />

(60 operations/min)<br />

(Refer to the following Engineering Data.)<br />

Electrical: 500,000 operations min.<br />

(30 operations/min)<br />

(Refer to the following Engineering Data.)<br />

IEC IP40<br />

Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –25°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 6.2 g (pin plunger models)<br />

Mechanical: 10,000,000 operations min.<br />

(60 operations/min)<br />

(Refer to the following Engineering Data.)<br />

Electrical: 1,000,000 operations min.<br />

(30 operations/min)<br />

(Refer to the following Engineering Data.)<br />

1. The data given above are initial values.<br />

2. The value for dielectric strength shown is for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position. Contact opening or closing time is within 1 ms.<br />

4. For testing conditions, contact your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File<br />

No. LR21642)<br />

Rated voltage VX-5 VX-01<br />

125 VAC<br />

250 VAC<br />

5 A<br />

5 A<br />

0.1 A<br />

---<br />

30 VDC --- 0.1 A<br />

Contact Specifications<br />

EN61058-1 (File No. 124761, VDE approval)<br />

Rated voltage VX-5 VX-01<br />

125 VAC 5 A 0.1 A<br />

250 VAC 5 A ---<br />

Testing conditions: 5E4 (50,000 operations), T105 (0°C to 105°C)<br />

Item VX-5 VX-01<br />

Contact Specification Rivet Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap (standard value)<br />

0.5 mm<br />

Inrush current NC 15 A max. ---<br />

NO --- ---<br />

Minimum applicable load (see note) 160 mA at 5 VDC 1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 132.<br />

Contact Form<br />

SPDT<br />

SPST-NC<br />

SPST-NO<br />

128


VX<br />

VX<br />

Engineering Data (Reference Values)<br />

Mechanical Durability (Pin Plunger Models)<br />

VX-5<br />

VX-01<br />

200<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 600 operations/min<br />

200<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 600 operations/min<br />

Number of operations (x10 6 )<br />

100<br />

50<br />

10<br />

Rated value<br />

of OT<br />

Full stroke<br />

Number of operations (x10 6 )<br />

100<br />

50<br />

10<br />

Rated value<br />

of OT<br />

Full stroke<br />

0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 (1.6) 1.8<br />

0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 (1.6) 1.8<br />

Overtravel (mm)<br />

Overtravel (mm)<br />

Electrical Durability (Pin Plunger Models)<br />

VX-5<br />

VX-01<br />

Number of operations (x10 6 )<br />

5<br />

2<br />

1<br />

0.5<br />

0.3<br />

0.1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 60 operations/min<br />

cosφ = 1, 250 VAC<br />

Number of operations (x10 6 )<br />

10<br />

5<br />

2<br />

1<br />

0.5<br />

0.3<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 60 operations/min<br />

cosφ = 1, 250 VAC<br />

125 VAC, 30 VDC<br />

0 0.5 1 2 3 4 5 6 7 8 9 10 11 12<br />

Switching current (A)<br />

0.1<br />

0 0.01 0.02 0.05 0.08 0.1<br />

Switching current (A)<br />

129


VX<br />

VX<br />

Dimensions<br />

Terminals<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The following is for the SPDT contact specifications.<br />

Terminal type Solder terminals (A) Quick-connect terminals (#187) (C2)<br />

COM bottom position<br />

(5.5)<br />

(5.5)<br />

(6.5)<br />

(6.5)<br />

Terminal dimensions<br />

2.9<br />

t=0.5<br />

(10)<br />

Three, solder terminals<br />

6.35<br />

3.2 (see note)<br />

2.9<br />

t=0.5 (10)<br />

Three, quick-connect terminals (#187)<br />

6.35<br />

3.2<br />

4.75±0.1<br />

4.75±0.1<br />

Note:<br />

Mounting Holes<br />

Two, 3.1-dia. mounting holes<br />

or M3 screw holes<br />

2.4 dia. 1.6 dia.<br />

The length to the center of the 1.6-dia. holes.<br />

1.6-dia. terminal hole<br />

10.3 ± 0.1<br />

22.2 ± 0.1<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following illustrations and drawings are for solder terminals (Terminal A). Illustrations for Terminal C2 are omitted. For details,<br />

refer to Terminals.<br />

4. The in the model number is for the terminal code.<br />

A: Solder terminals<br />

C2: Quick-connect terminals (#187)<br />

5. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

PT<br />

VX-5-12<br />

VX-5-13<br />

VX-01-12<br />

VX-01-13<br />

OP<br />

2.8<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

A<br />

20.2±0.25<br />

2.8<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

2.8<br />

(10)<br />

15.9 18.8<br />

4.2<br />

10.3<br />

Three, solder terminals<br />

2.8<br />

Model<br />

VX-5-12<br />

VX-01-12<br />

VX-5-13<br />

VX-01-13<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.03 N {3 gf}<br />

1.2 mm<br />

1.0 mm<br />

0.3 mm<br />

14.7±0.4 mm<br />

0.05 N {5 gf}<br />

Short Hinge Lever Models<br />

VX-51-13<br />

VX-011-13<br />

PT<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

10.3±0.1<br />

3.4±0.15 dia.<br />

t = 0.5 (stainless-steel lever)<br />

A<br />

22.1<br />

8.1<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

2.8<br />

(10)<br />

15.9 18.8<br />

Three, solder terminals<br />

4.3<br />

10.3<br />

2.8<br />

Model VX-51-13 VX-011-13<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Note:<br />

0.49 N {50 gf}<br />

0.04 N {4 gf} (reference value)<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

15.2±0.5 mm<br />

The values indicated in parentheses<br />

are reference values for cases when<br />

the installation direction is such that<br />

the lever weight is not applied to the<br />

plunger.<br />

130


VX<br />

VX<br />

Hinge Lever Models<br />

VX-52-13<br />

VX-012-13 PT<br />

A<br />

t = 0.5 (stainless-steel lever)<br />

35.6±0.8<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

4.3<br />

2.8<br />

Model VX-52-13 VX-012-13<br />

OF max. 0.29 N {30 gf}<br />

RF min. ---<br />

OP<br />

2.8<br />

10.3±0.1<br />

15.9 18.8<br />

PT max.<br />

OT min.<br />

4.0 mm<br />

1.6 mm<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

1.6<br />

2.8<br />

(10)<br />

10.3<br />

Three, solder terminals<br />

MD max.<br />

OP<br />

0.8 mm<br />

15.2±1.2 mm<br />

Long Hinge Lever Models<br />

VX-53-13<br />

A<br />

VX-013-13<br />

PT<br />

OP<br />

2.8<br />

t = 0.5 (stainless-steel lever)<br />

10.3±0.1<br />

59.4±0.8<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9 18.8<br />

4.3<br />

2.8<br />

Model VX-53-13 VX-013-13<br />

OF max. 0.20 N {20 gf}<br />

RF min. ---<br />

PT max. 9.0 mm<br />

OT min. 3.2 mm<br />

MD max. 2.0 mm<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

1.6<br />

2.8<br />

(10)<br />

Three, solder terminals<br />

10.3<br />

OP<br />

15.2±2.6 mm<br />

Simulated Roller Lever Models<br />

VX-54-13<br />

3.5R<br />

VX-014-13<br />

PT<br />

OP<br />

2.8<br />

A<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5 (stainless-steel lever)<br />

10.3±0.1<br />

32.6±0.8<br />

22.2±0.1<br />

27.8<br />

8.1<br />

37.8±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

2.8<br />

(10)<br />

15.9 18.8<br />

Three, solder terminals<br />

4.3<br />

10.3<br />

2.8<br />

Model VX-54-13 VX-014-13<br />

OF max. 0.29 N {30 gf}<br />

RF min. 0.02 N {2 gf}<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 0.8 mm<br />

OP 18.7±1.2 mm<br />

Short Hinge Roller Lever Models<br />

VX-55-13<br />

VX-015-13<br />

PT<br />

OP<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

t = 0.5 (stainless-steel lever)<br />

A<br />

20.1<br />

10.3±0.1<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

8.1<br />

4.8 dia. × 4.8 (oilless polyacetar resin roller)<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

2.8<br />

(10)<br />

15.9 18.8<br />

Three, solder terminals<br />

5.1<br />

10.3<br />

Model VX-55-13 VX-015-13<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

Note:<br />

0.59 N {60 gf}<br />

0.04 N {4 gf} (reference value)<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

20.7±0.6 mm<br />

The values indicated in parentheses<br />

are reference values for cases when<br />

the installation direction is such that<br />

the lever weight is not applied to the<br />

plunger.<br />

131


VX<br />

VX<br />

Hinge Roller Lever Models<br />

VX-56-13<br />

VX-016-13<br />

PT<br />

2.8<br />

OP<br />

t = 0.5 (stainless-steel lever)<br />

A<br />

34.0±0.8<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

27.8<br />

37.8±0.8<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

1.6<br />

2.8<br />

(10)<br />

4.8 dia. × 4.8<br />

(oilless polyacetar resin roller)<br />

15.9 18.8<br />

5.1<br />

10.3<br />

Three, solder terminals<br />

Model VX-56-13 VX-016-13<br />

OF max. 0.29 N {30 gf}<br />

RF min. ---<br />

PT max. 4.0 mm<br />

OT min. 1.6 mm<br />

MD max. 0.8 mm<br />

OP 20.7±1.2 mm<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Handling<br />

Be careful not to drop the Switch. Doing so may cause damage to<br />

the Switch’s internal components because it is designed for a small<br />

load.<br />

Correct Use<br />

Mounting<br />

Use M3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N m {4 to 6 kgf cm}.<br />

Mounting Direction<br />

For a Switch with an actuator, mount the Switch in a direction where<br />

the actuator weight will not be applied to the Switch.<br />

Since the Switch is designed for a small load, its resetting force is<br />

small. Therefore, resetting failure may occur if unnecessary load is<br />

applied to the Switch.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range<br />

for micro load<br />

models VX-01<br />

Operating<br />

range for<br />

generalload<br />

models<br />

VX-5<br />

Inoperable<br />

range<br />

Current (mA)<br />

Actuator (Sold Separately)<br />

Various Actuators are available as shown on pages 152 to 155.<br />

Connector (Sold Separately)<br />

Refer to Terminal Connectors on page 282.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B039-E1-02B<br />

132


Miniature <strong>Basic</strong> Switch<br />

D2MV<br />

Ultra-low Load, Miniature <strong>Basic</strong> Switch<br />

Twin crossbar contact employed for exceptionally<br />

high contact reliability in micro load applications.<br />

A coil spring employed in the internal mechanism<br />

extends durability and improves contact reliability.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2MV--<br />

1 2 3 4 5<br />

1. Ratings<br />

1: 1 A at 125 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

L11: Short hinge lever<br />

L: Hinge lever<br />

L111: Long hinge lever<br />

L13: Simulated roller lever<br />

L22: Short hinge roller lever<br />

L2: Hinge roller lever<br />

List of Models<br />

3. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

4. Terminals<br />

C: Solder terminals<br />

5. Maximum Operating Force<br />

1: 0.10 N {10 gf}<br />

2: 0.25 N {25 gf}<br />

3: 0.49 N {50 gf}<br />

Note: These values are for the pin plunger models.<br />

Actuator OF max. 0.1 A 1 A<br />

Pin plunger 0.10 N {10 gf} D2MV-01-1C1 D2MV-1-1C1<br />

0.25 N {25 gf} D2MV-01-1C2 D2MV-1-1C2<br />

0.49 N {50 gf} D2MV-01-1C3 D2MV-1-1C3<br />

Short hinge lever 0.49 N {50 gf} D2MV-01L11-1C3 D2MV-1L11-1C3<br />

Hinge lever 0.29 N {30 gf} D2MV-01L-1C3 D2MV-1L-1C3<br />

Long hinge lever 0.15 N {15 gf} D2MV-01L111-1C3 D2MV-1L111-1C3<br />

Simulated roller lever 0.29 N {30 gf} D2MV-01L13-1C3 D2MV-1L13-1C3<br />

Short hinge roller lever 0.49 N {50 gf} D2MV-01L22-1C3 D2MV-1L22-1C3<br />

Hinge roller lever 0.29 N {30 gf} D2MV-01L2-1C3 D2MV-1L2-1C3<br />

Note:<br />

Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

133


D2MV<br />

D2MV<br />

Specifications<br />

Ratings<br />

Model D2MV-1 D2MV-01<br />

Rated voltage Item Resistive load<br />

125 VAC 1 A 0.1 A<br />

30 VDC 1 A 0.1 A<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

The symbols in the model number are for the actuator type code and operating force code respectively.<br />

Model Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

D2MV-1<br />

125 VAC 1 A 0.1 A --- ---<br />

(1 A type)<br />

8 VDC<br />

1 A<br />

0.1 A<br />

--- ---<br />

14 VDC<br />

30 VDC<br />

1 A<br />

1 A<br />

0.1 A<br />

0.1 A<br />

D2MV-01 125 VAC 0.1 A --- --- ---<br />

(0.1 A type)<br />

8 VDC<br />

0.1 A<br />

--- --- ---<br />

14 VDC<br />

30 VDC<br />

0.1 A<br />

0.1 A<br />

Note: 1. The above values are for the steady-current state.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial<br />

value)<br />

Dielectric strength (see<br />

note 2)<br />

Vibration resistance (see<br />

note 3)<br />

Shock resistance<br />

(see note 3)<br />

Durability (see note 4)<br />

Degree of protection<br />

Degree of protection<br />

against electric shock<br />

1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

D2MV-01 models: 50 mΩ max.<br />

D2MV-1 models: 30 mΩ max.<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and the ground<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: Models with OF of 0.10 N: 150 m/s 2 {approx. 15G} max.<br />

Models with OF between 0.25 and 0.49 N: 400 m/s 2 {approx. 40G} max.<br />

Malfunction: 100 m/s 2 {approx. 10G} max.<br />

Mechanical: 10,000,000 operations min. (60 operations/min) (Refer to Engineering Data.)<br />

Electrical: D2MV-1 models: 500,000 operations min. (30 operations/min)<br />

D2MV-01 models: 1,000,000 operations min. (30 operations/min)<br />

(Refer to Engineering Data.)<br />

IEC IP40<br />

Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating –25°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating 85% max. (for 5°C to 35°C)<br />

humidity<br />

Weight<br />

Approx. 6 g (pin plunger models)<br />

134


D2MV<br />

D2MV<br />

Note:<br />

1. The data given above are initial values.<br />

2. The values for dielectric strength shown are for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. For testing conditions, contact your OMRON sales representative.<br />

135


D2MV<br />

D2MV<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage D2MV-1 D2MV-01<br />

125 VAC 1 A 0.1 A<br />

30 VDC 1 A 0.1 A<br />

Contact Specifications<br />

Item D2MV-01 models D2MV-1 models<br />

Contact Specification Twin crossbar Needle<br />

Material Gold alloy Silver<br />

Gap 0.5 mm<br />

(standard<br />

value)<br />

Inrush NC 0.1 A max. 1 A max.<br />

current<br />

NO<br />

Minimum applicable<br />

load (see note)<br />

1 mA at 5 VDC 30 mA at 5 VDC<br />

Contact Form<br />

SPDT<br />

SPST-NC<br />

SPST-NO<br />

Note:<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 139.<br />

Engineering Data (Reference Values)<br />

Mechanical Durability<br />

(Pin Plunger Models)<br />

Electrical Durability<br />

(Pin Plunger Models)<br />

Number of operations (x10 6 )<br />

D2MV-01(1)-1C1<br />

D2MV-01(1)-1C2(3)<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 300 operations/min<br />

Number of operations (x10 6 )<br />

D2MV-1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

cosφ = 1<br />

D2MV-01<br />

Percentage of OT to its rated value (%) Percentage of switching current to its rated value (%)<br />

136


D2MV<br />

D2MV<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

6.5<br />

6.3<br />

3.9<br />

Mounting Holes<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

10.3 ± 0.1<br />

3.2<br />

7.5<br />

6.3<br />

1.2<br />

22.2 ± 0.1<br />

4.75± 0.1<br />

2.4 dia. 1.3 dia.<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The RF values indicated in parentheses are for cases where the lever weight is not applied to the plunger.<br />

3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2MV-01-1C<br />

D2MV-1-1C<br />

PT<br />

A<br />

20.2±0.25<br />

2.8<br />

3 +0.07<br />

–0.05 dia. holes<br />

4.2 2.8<br />

2.8<br />

3 +0.07<br />

–0.05<br />

OP 10.3±0.1<br />

22.2±0.1<br />

11.6 15.9 19.8±0.8<br />

Note:<br />

The in the model number<br />

is for the OF code.<br />

+0.15<br />

3.2 –0.07 dia.<br />

31.8<br />

39.3±0.8<br />

2.8<br />

4<br />

(7.5)<br />

t=0.5<br />

Three, solder terminals<br />

10.3<br />

Model<br />

D2MV-01-1C1<br />

D2MV-1-1C1<br />

{ g }<br />

0.005 N {0.5 gf} (reference value)<br />

1.2 mm<br />

1.3 mm<br />

0.25 mm<br />

D2MV-01-1C2<br />

D2MV-1-1C2<br />

{ g }<br />

0.01 N {1 gf} (reference value)<br />

OF max. 0.10 N {10 gf} 0.25 N {25 gf} 0.49 N {50 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

14.7±0.4 mm<br />

D2MV-01-1C3<br />

D2MV-1-1C3<br />

{ g }<br />

0.02 N {2 gf} (reference value)<br />

Short Hinge Lever Models<br />

D2MV-01L11-1C3<br />

D2MV-1L11-1C3<br />

A<br />

t = 0.5 (see note)<br />

3 +0.07<br />

–0.05 dia. holes<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

D2MV-01L11-1C3<br />

D2MV-1L11-1C3<br />

0.49 N {50 gf}<br />

004N{4 0.04 gf}<br />

(reference value)<br />

1.7 mm<br />

1.0 mm<br />

Note:<br />

+0.15<br />

3.2 –0.07 dia.<br />

Stainless-steel lever<br />

t=0.5<br />

Three, solder terminals<br />

MD max.<br />

OP<br />

0.4 mm<br />

15.2±0.5 mm<br />

137


D2MV<br />

D2MV<br />

Hinge Lever Models<br />

D2MV-01L-1C3<br />

D2MV-1L-1C3<br />

PT<br />

A<br />

2.8<br />

OP<br />

10.3±0.1<br />

3 +0.07<br />

–0.05<br />

+0.15<br />

3.2 –0.07 dia.<br />

35.6±0.8<br />

t = 0.5 (see note)<br />

8.1<br />

22.2±0.1<br />

31.8<br />

39.3±0.8<br />

3 +0.07<br />

–0.05 dia. holes<br />

2.8 4<br />

(7.5)<br />

11.6 15.9 19.8±0.8<br />

t=0.5<br />

Three, solder terminals<br />

Note:<br />

4.3 2.8<br />

10.3<br />

Stainless-steel lever<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

D2MV-01L-1C3<br />

D2MV-1L-1C3<br />

0.29 N {30 gf}<br />

002N{2 0.02 gf}<br />

(reference value)<br />

3.3 mm<br />

2.1 mm<br />

0.7 mm<br />

15.2±1.2 mm<br />

Long Hinge Lever Models<br />

D2MV-01L111-1C3<br />

A<br />

t = 0.5 (see note)<br />

D2MV-1L111-1C3 3 +0.07<br />

+0.15<br />

3.2 –0.07 dia.<br />

–0.05 dia. holes<br />

t=0.5<br />

Three, solder<br />

terminals<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

D2MV-01L111-1C3<br />

D2MV-1L111-1C3<br />

0.15 N {15 gf}<br />

001N{1 0.01 gf}<br />

(reference value)<br />

6.0 mm<br />

4.0 mm<br />

1.4 mm<br />

15.2±2.6 mm<br />

Note:<br />

Stainless-steel lever<br />

Simulated Roller Lever Models<br />

D2MV-01L13-1C3<br />

D2MV-1L13-1C3<br />

PT<br />

2.8<br />

A<br />

OP<br />

10.3±0.1<br />

3 +0.07<br />

–0.05<br />

+0.15<br />

3.2 –0.07 dia.<br />

3.5R<br />

32.6±0.8<br />

t = 0.5<br />

(see note)<br />

8.1 3 +0.07<br />

–0.05 dia. holes<br />

22.2±0.1 2.8<br />

4<br />

31.8<br />

(7.5)<br />

39.3±0.8<br />

11.6 15.9 19.8±0.8<br />

t=0.5<br />

Three, solder terminals<br />

Note:<br />

4.3 2.8<br />

10.3<br />

Stainless-steel lever<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

D2MV-01L13-1C3<br />

D2MV-1L13-1C3<br />

0.29 N {30 gf}<br />

002N{2 0.02 gf}<br />

(reference value)<br />

3.3 mm<br />

1.9 mm<br />

0.7 mm<br />

18.7±1.2 mm<br />

Short Hinge Roller Lever Models<br />

D2MV-01L22-1C3<br />

A<br />

D2MV-1L22-1C3<br />

4.8 dia. × 4.8 (see note 2)<br />

t = 0.5 (see note 1)<br />

3 +0.07<br />

–0.05 dia. holes<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

D2MV-01L22-1C3<br />

D2MV-1L22-1C3<br />

0.49 N {50 gf}<br />

004N{4 0.04 gf}<br />

(reference value)<br />

1.7 mm<br />

OT min.<br />

1.0 mm<br />

+0.15<br />

3.2 –0.07 dia.<br />

t=0.5<br />

Three, solder terminals<br />

MD max.<br />

OP<br />

0.4 mm<br />

20.7±0.6 mm<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

138


D2MV<br />

D2MV<br />

Hinge Roller Lever Models<br />

D2MV-01L2-1C3<br />

D2MV-1L2-1C3 4.8 dia. × 4.8 (see note 2)<br />

PT A<br />

34±0.8<br />

t = 0.5<br />

3 +0.07<br />

–0.05 dia. holes<br />

(see note 1) 8.1<br />

2.8<br />

OP<br />

10.3±0.1<br />

3 +0.07<br />

–0.05<br />

+0.15<br />

3.2 –0.07 dia.<br />

22.2±0.1<br />

31.8<br />

39.3±0.8<br />

2.8<br />

4<br />

(7.5)<br />

11.6 15.9 19.8±0.8<br />

0.5 t<br />

Three, solder terminals<br />

5.1<br />

10.3<br />

Note: 1. Stainless-steel lever<br />

2. Oilless polyacetar resin roller<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

D2MV-01L2-1C3<br />

D2MV-1L2-1C3<br />

0.29 N {30 gf}<br />

002N{2 0.02 gf}<br />

(reference value)<br />

3.3 mm<br />

2.1 mm<br />

0.7 mm<br />

20.7±1.2 mm<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Handling<br />

Be careful not to drop the Switch. Doing so may cause damage to<br />

the Switch’s internal components because it is designed for a small<br />

load.<br />

Correct Use<br />

Mounting<br />

Use M3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N m {4 to 6 kgf cm}.<br />

Mounting Direction<br />

For a Switch with an actuator, mount the Switch in a direction where<br />

the actuator weight will not be applied to the Switch.<br />

Since the Switch is designed for a small load, its resetting force is<br />

small. Therefore, resetting failure may occur if unnecessary load is<br />

applied to the Switch.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating<br />

range for<br />

D2MV-01<br />

Operating<br />

range for<br />

D2MV-1<br />

Inoperable<br />

range<br />

Current (mA)<br />

Actuator (Sold Separately)<br />

Various Actuators are available as shown on pages 152 to 155.<br />

Connector (Sold Separately)<br />

Refer to Terminal Connectors on page 282.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B018-E1-07B<br />

139


Miniature <strong>Basic</strong> Switch<br />

K<br />

Simple Internal Mechanism Enables<br />

Durability of 20,000,000 Mechanical<br />

Operations or More<br />

Long-life design with an OT stopper inside the case<br />

and high-precision movable spring.<br />

A choice of types with right-hand barrier, left-hand<br />

barrier and no barrier for the terminals is available.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

K<br />

1 2<br />

1. Barrier<br />

1: With right-hand barrier<br />

2: With left-hand barrier<br />

3: Without barrier<br />

List of Models<br />

Actuator<br />

OF<br />

max.<br />

2. Actuator<br />

None: Pin plunger<br />

L: Hinge lever<br />

L13: Simulated roller lever<br />

L2: Hinge roller lever<br />

With right-hand barrier With left-hand barrier Without barrier<br />

Pin plunger<br />

Hinge lever<br />

Simulated roller lever<br />

0.25 N<br />

{25 gf}<br />

0.15 N<br />

{15 gf}<br />

K1 K2 K3<br />

K1L K2L K3L<br />

K1L13 K2L13 K3L13<br />

Hinge roller lever K1L2 K2L2 K3L2<br />

Specifications<br />

Ratings<br />

125 VAC<br />

250 VAC<br />

Rated voltage<br />

5 A<br />

3 A<br />

Resistive load<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min.<br />

140


K<br />

K<br />

Switching Capacity per Load (Reference Values)<br />

Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC 5 A 1.5 A 0.7 A 3 A 1.5 A 0.7 A<br />

250 VAC 3 A 1 A 0.5 A 2 A 1 A 0.5 A<br />

8 VDC 5 A 3 A 3 A 4 A 3 A<br />

14 VDC 5 A 3 A 3 A 4 A 3 A<br />

30 VDC 5 A 3 A 3 A 4 A 3 A<br />

125 VDC 0.4 A 0.05 A 0.05 A 0.4 A 0.05 A<br />

250 VDC 0.2 A 0.05 A 0.03 A 0.2 A 0.03 A<br />

Note: 1. The above values are for the steady-state current.<br />

2. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength (see note 2)<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Durability (see note 4)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

30 mΩ max.<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarities<br />

2,000 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and between<br />

each terminal and non-current-carrying metal part<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 20,000,000 operations min. (60 operations/min) (Refer to Engineering Data.)<br />

Electrical: 100,000 operations min. (30 operations/min) (Refer to Engineering Data.)<br />

IEC IP40<br />

Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –25°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 5.9 g (pin plunger models)<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position. Contact opening or closing time is within 1 ms.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

141


K<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage<br />

125 VAC 5 A<br />

250 VAC 3 A<br />

EN61058-1 (File No. 40006539, VDE approval)<br />

Rated voltage<br />

125 VAC 5 A<br />

250 VAC 3 A<br />

Testing conditions: 5E4 (50,000 operatings), T80 (0°C to 80°C)<br />

K<br />

K<br />

Contact Specifications<br />

Contact Specification Rivet<br />

Material<br />

Gap<br />

(standard value)<br />

Silver<br />

0.5 mm<br />

Inrush current NC 10 A max.<br />

NO<br />

10 A max.<br />

Minimum applicable load (see note) 160 mA at 5 VDC<br />

Note:<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 144.<br />

Contact Form<br />

SPDT<br />

K<br />

Engineering Data (Reference Values)<br />

Mechanical Durability<br />

Electrical Durability<br />

Number of operations (x10 6 )<br />

100<br />

70<br />

50<br />

30<br />

20<br />

10<br />

7<br />

5<br />

Without load<br />

Operating frequency: 300 operations/min<br />

K1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Number of operations (x10 3 )<br />

1,000<br />

700<br />

500<br />

300<br />

100<br />

70<br />

50<br />

K1<br />

Operating frequency:<br />

30 operations/min<br />

At full OT<br />

125 VAC cosφ = 1<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

0 0.2 0.4 0.6 0.8 1.0 1.2<br />

0 1 2 3 4 5 6<br />

Overtravel (mm)<br />

Switching current (A)<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

5.1<br />

5.1 4.75 ±0.1<br />

Mounting Holes<br />

10.3 ± 0.1<br />

3.7<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

2.4 dia. 1.3 dia.<br />

22.2 ± 0.1<br />

142


K<br />

K<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. Dimensions of models without barrier are exactly the same as those of models with right- or left-hand barrier except the dimensions<br />

of the barrier.<br />

4. Barrier specification symbol will be indicated in the of the model number.<br />

5. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

K1 (With Right-hand Barrier)<br />

PT<br />

2.8<br />

OP<br />

10.3±0.15<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

2.8<br />

2R (see note)<br />

20.2±0.25<br />

A<br />

2.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

22.2±0.15 13.4±0.8<br />

17±0.8<br />

43.3±0.8<br />

3.7<br />

5.1<br />

15.9<br />

5.1<br />

4.2 2.8<br />

10.3<br />

t=0.5<br />

Three, quick-connect<br />

terminals (#187)<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

K1<br />

0.25 N {25 gf}<br />

0.05 N {5 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.8 mm<br />

14.4±0.7 mm<br />

K2 (With Left-hand Barrier)<br />

2.8 4.2<br />

15.9<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

20.2±0.25 A<br />

2.8<br />

PT<br />

2.8<br />

10.3 OP<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

K2<br />

0.25 N {25 gf}<br />

0.05 N {5 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.8 mm<br />

10.3<br />

3.4±0.15 dia.<br />

13.35±0.8<br />

22.2±0.15<br />

(t=0.5) 2.8<br />

17±0.8<br />

43.3±0.8<br />

Three,<br />

quick-connect<br />

terminals<br />

(#187)<br />

3.1 +0.13<br />

–0.03<br />

OP<br />

14.4±0.7 mm<br />

Hinge Lever Models<br />

KL<br />

PT<br />

A<br />

35.6±0.8<br />

t = 0.5 (stainless-steel lever)<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

4.3 2.8<br />

Model<br />

OF max.<br />

RF min.<br />

KL<br />

0.15 N {15 gf}<br />

0.015 N {1.5 gf}<br />

2.8<br />

OP<br />

10.3±0.15<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

2.8<br />

22.2±0.15 13.4±0.8<br />

17±0.8<br />

43.3±0.8<br />

15.9<br />

10.3<br />

t=0.5<br />

Three,<br />

quick-connect<br />

terminals (#187)<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

4.7 mm<br />

1.3 mm<br />

2.4 mm<br />

14.9±2 mm<br />

143


K<br />

K<br />

Simulated Roller Lever Models<br />

KL13<br />

PT<br />

OP 2.8<br />

A<br />

10.3±0.15<br />

3.5R<br />

32.6±0.8<br />

t = 0.5 (stainless-steel lever)<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

15.9<br />

4.3 2.8<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

KL13<br />

0.15 N {15 gf}<br />

0.015 N {1.5 gf}<br />

4.7 mm<br />

1.3 mm<br />

2.4 mm<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

2.8<br />

22.2±0.15 13.4±0.8<br />

17±0.8<br />

43.3±0.8<br />

10.3<br />

t=0.5<br />

Three,<br />

quick-connect<br />

terminals (#187)<br />

OP<br />

18.4±2 mm<br />

Hinge Roller Lever Models<br />

KL2<br />

PT<br />

OP<br />

2.8<br />

4.8 dia. × 4.8<br />

(see note 1)<br />

A<br />

10.3±0.15<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

2.8<br />

34±0.8<br />

t = 0.5 (see note 2)<br />

8.1<br />

22.2±0.15 13.4±0.8<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

17±0.8<br />

43.3±0.8<br />

15.9<br />

5.3<br />

10.3<br />

t=0.5<br />

Three,<br />

quick-connect<br />

terminals (#187)<br />

Model<br />

KL2<br />

OF max. 0.15 N {15 gf}<br />

RF min. 0.015 N {1.5 gf}<br />

PT max. 4.7 mm<br />

OT min. 1.3 mm<br />

MD max. 2.4 mm<br />

OP 20.4±2 mm<br />

Note: 1. Oil-less polyacetal resin roller<br />

2. Stainless-steel lever<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting Direction<br />

For a Switch with an Actuator, mount the Switch in a direction where<br />

the Actuator weight will not be applied to the Switch.<br />

Since the Switch is designed for a small load, its resetting force is<br />

small. Therefore, resetting failure may occur if unnecessary load is<br />

applied to the Switch.<br />

Use two M3 mounting screws with plain washers or spring washers<br />

to mount the Switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N m {4 to 6 kgf cm}.<br />

Using Micro Loads<br />

For details, refer to General Information.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B014-E1-07B<br />

144


Reed Miniature <strong>Basic</strong> Switch<br />

D2RV<br />

High Reliability for Micro Load<br />

Applications, Even in Adverse<br />

Atmospheres (Dust, High Humidity,<br />

Silicon Gas, Etc.)<br />

The reed switch offers exceptional contact<br />

reliability in micro load applications.<br />

Same mounting pitch as for the V Miniature <strong>Basic</strong><br />

Switch.<br />

Long life expectancy with a bounce time of 1 ms<br />

max.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2RV-<br />

1 2<br />

1. Actuator<br />

None: Pin plunger<br />

L11: Short hinge lever<br />

L: Hinge lever<br />

L13: Simulated roller lever<br />

L22: Short hinge roller lever<br />

L2: Hinge roller lever<br />

List of Models<br />

2. Maximum Operating Force<br />

None: 0.49 N {50 gf}<br />

E: 0.25 N {25 gf}<br />

G: 0.98 N {100 gf}<br />

Note: These values are for the pin plunger models.<br />

Actuator OF max. D2RV<br />

Pin plunger 0.25 N {25 gf} D2RV-E<br />

0.49 N {50 gf} D2RV<br />

0.98 N {100 gf} D2RV-G<br />

Short hinge lever 0.25 N {25 gf} D2RV-L11E<br />

0.49 N {50 gf} D2RV-L11<br />

0.98 N {100 gf} D2RV-L11G<br />

Hinge lever 0.123 N {12.5 gf} D2RV-LE<br />

0.25 N {25 gf} D2RV-L<br />

0.49 N {50 gf} D2RV-LG<br />

Simulated roller lever 0.123 N {12.5 gf} D2RV-L13E<br />

0.25 N {25 gf} D2RV-L13<br />

0.49 N {50 gf} D2RV-L13G<br />

Short hinge roller lever 0.25 N {25 gf} D2RV-L22E<br />

0.49 N {50 gf} D2RV-L22<br />

0.98 N {100 gf} D2RV-L22G<br />

Hinge roller lever 0.25 N {25 gf} D2RV-L2<br />

0.49 N {50 gf} D2RV-L2G<br />

145


D2RV<br />

D2RV<br />

Specifications<br />

Ratings<br />

Switching voltage<br />

Switching current<br />

Contact capacity<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance (see note 1)<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Durability (see note 4)<br />

100 VDC max.<br />

0.25 ADC max.<br />

10 W max.<br />

Note:<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 200 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

150 mΩ max.<br />

The values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

200 VDC for 1 min between terminals of same polarity<br />

500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal part<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: 200 m/s 2 {approx. 20G} max.<br />

Mechanical: 10,000,000 operations min. (60 operations/min)<br />

Electrical: 3,000,000 operations min. (30 operaions/min)<br />

IEC IP40<br />

Class I<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –10°C to 60°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

1. The data given above are initial values.<br />

80% max. (for 5°C to 35°C)<br />

Approx. 7 g (pin plunger models with terminals)<br />

2. Insulation resistance between terminals of the same polarity is measured at 100 VDC.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. For testing conditions, contact your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL508 (File No. E41515)/CSA C22.2 No. 14 (File<br />

No. LR45746)<br />

Rated voltage<br />

30 VDC 0.1 A<br />

Contact Form<br />

SPST-NO<br />

Reed switch<br />

D2RV<br />

146


D2RV<br />

D2RV<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Two, solder terminals<br />

Mounting Holes<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

2.4 dia. 1.3 dia.<br />

10.3 ± 0.1<br />

22.2 ± 0.1<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The in the model number is for the OF code.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2RV-<br />

PT<br />

2.8<br />

A<br />

20.2±0.25<br />

1.5R<br />

3.1 +0.13<br />

–0.03 dia. hole<br />

4.5 3.1<br />

OP<br />

10.3±0.1<br />

5.4 15.9<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

2.8<br />

27.8<br />

1<br />

(10)<br />

10.3<br />

Model D2RV-E D2RV D2RV-G<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf} 0.98 N {100 gf}<br />

PT max.<br />

1.6 mm<br />

OT min.<br />

0.6 mm<br />

MD max.<br />

0.8 mm<br />

OP<br />

14.4±0.6 mm<br />

Short Hinge Lever Models<br />

D2RV-L11<br />

PT<br />

OP<br />

2.8<br />

t = 0.5<br />

(stainless lever)<br />

A<br />

10.3±0.1<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.1<br />

8.1<br />

22.2±0.1 2.8<br />

1<br />

27.8<br />

3.1 +0.13<br />

–0.03 dia. hole<br />

(10)<br />

5.4 15.9 4.3 3.1<br />

10.3<br />

Model D2RV-L11E D2RV-L11 D2RV-L11G<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf} 0.98 N {100 gf}<br />

PT max.<br />

1.8 mm<br />

OT min.<br />

0.4 mm<br />

MD max. 1 mm 1.6 mm 1 mm<br />

OP<br />

15±0.6 mm<br />

147


D2RV<br />

D2RV<br />

Hinge Lever Models<br />

D2RV-L<br />

PT<br />

A<br />

t = 0.5 (stainless lever)<br />

35.6±0.8<br />

8.1<br />

3.1 +0.13<br />

–0.03 dia. hole<br />

4.3 3.1<br />

OP<br />

10.3±0.1<br />

5.4 15.9<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

10.3<br />

27.8<br />

2.8 1<br />

(10)<br />

Model D2RV-LE D2RV-L D2RV-LG<br />

OF max. 0.123 N {12.5 gf} 0.25 N {25 gf} 0.49 N {50 gf}<br />

PT max.<br />

4 mm<br />

OT min.<br />

1 mm<br />

MD max.<br />

1.6 mm<br />

OP<br />

14.4±1.2 mm<br />

Simulated Roller Lever Models<br />

D2RV-L13<br />

PT<br />

3.5R<br />

t = 0.5 (stainless lever)<br />

A<br />

32.6±0.8<br />

8.1 3.1 +0.13<br />

–0.03 dia. hole<br />

4.3 3.1<br />

OP<br />

10.3±0.1<br />

5.4 15.9<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

2.8 1<br />

27.8<br />

(10)<br />

10.3<br />

Model D2RV-L13E D2RV-L13 D2RV-L13G<br />

OF max. 0.123 N {12.5 gf} 0.25 N {25 gf} 0.49 N {50 gf}<br />

PT max.<br />

4 mm<br />

OT min.<br />

1 mm<br />

MD max.<br />

1.6 mm<br />

OP<br />

18.1±1.2 mm<br />

148


D2RV<br />

D2RV<br />

Short Hinge Roller Lever Models<br />

D2RV-L22<br />

PT<br />

OP<br />

10.3±0.1<br />

Unlubricated<br />

polyacetal<br />

resin roller<br />

20.1<br />

A<br />

8.1<br />

4.8 dia. × 4.8 5.15<br />

t = 0.5<br />

(stainless lever)<br />

3.1 +0.13<br />

–0.03 dia. hole<br />

5.4 15.9<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

2.8 1<br />

27.8<br />

(10)<br />

10.3<br />

Model D2RV-L22E D2RV-L22 D2RV-L22G<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf} 0.98 N {100 gf}<br />

PT max.<br />

1.8 mm<br />

OT min.<br />

0.4 mm<br />

MD max.<br />

1 mm<br />

OP<br />

20.4±0.6 mm<br />

Hinge Roller Lever Models<br />

D2RV-L2<br />

Unlubricated<br />

polyacetal<br />

resin roller<br />

PT A<br />

t = 0.5 (stainless lever)<br />

34.0±0.8<br />

8.1<br />

4.8 dia. × 4.8<br />

3.1 +0.13<br />

–0.03 dia. hole<br />

5.15<br />

OP<br />

10.3±0.1<br />

5.4<br />

15.9<br />

2.8<br />

3.1 +0.13<br />

–0.03<br />

3.4±0.15 dia.<br />

22.2±0.1<br />

10.3<br />

27.8<br />

2.8 1<br />

(10)<br />

Model D2RV-L2 D2RV-L2G<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf}<br />

PT max.<br />

4 mm<br />

OT min.<br />

1 mm<br />

MD max.<br />

1.6 mm<br />

OP<br />

20.7±1.2 mm<br />

149


D2RV<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Designing<br />

Contact Protection<br />

Depending on the load, an appropriate protective circuit must be<br />

connected across or to the Switch so as to ensure the rated durability<br />

of the Switch.<br />

Inductive Load<br />

If the load is inductive, connect a spark killer across the Switch to<br />

diminish the spark discharge that may occur when the Switch contacts<br />

release.<br />

Supply<br />

voltage<br />

C<br />

R<br />

Miniature Reed Switch<br />

Load<br />

D2RV<br />

To obtain R, start on the load voltage E axis on the graph. Run up to<br />

the point on the axis indicating the given load voltage and then<br />

across to the R axis. For example, if E is 24 VDC, R is about 115 Ω.<br />

Next, to determine C, L must be known. Suppose L is 0.5 H, I is<br />

0.5 A, and E is 24 VDC. Then C can be obtained by following these<br />

steps:<br />

1. Plot the value of E, 24 V, on the E axis.<br />

2. Plot the point where the EC curve corresponding to E, or the<br />

EC = 24 V curve intersects with the value of I, 0.5 A.<br />

3. Join points E and the intersection of EC with I with a straight<br />

line. This line is the top dotted line in the graph.<br />

4. Find the point the E-EC line intersects with the value of L,<br />

0.5 H. This intersection indicates the value of 0.14 µF. This is<br />

the capacitance the constant C must satisfy.<br />

The constants of this spark killer, i.e., resistance R and capacitance<br />

C, can be obtained from the graph shown if the following constants<br />

are known:<br />

Load current I<br />

Load voltage E = EC<br />

Inductance L<br />

Load type<br />

Resistive<br />

Inductive load<br />

load 0.25 (H) 0.5 (H) 1 (H) 2 (H) 5 (H)<br />

0.5 1 2 4 10<br />

0.05<br />

Constants for spark killer<br />

100<br />

EC = 100 V<br />

2,000<br />

0.14<br />

0.005 0.05 0.1 0.2<br />

1.1<br />

0.4 1<br />

EC = 48 V<br />

48<br />

EC = 36 V<br />

36<br />

EC = 24 V<br />

24<br />

EC = 12 V<br />

12<br />

460<br />

260<br />

115<br />

29<br />

EC = 5 V<br />

5<br />

5<br />

0.0005 0.005 0.01 0.02 0.04 0.1<br />

1<br />

50 PF 0.0005 0.001 0.002 0.004 0.01<br />

100 PF 400 PF<br />

5 PF 50 PF 200 PF 0.001 0 0.1 0.2 0.3 0.4 0.5<br />

Load current I (A)<br />

Another Example<br />

For the sake of practice, obtain the value of C where I = 0.4 A, E =<br />

12 VDC, and L = 5 H. The E-EC line in this case is the bottom dotted<br />

line on the graph. It indicates the value of 1.1 µF. So, use a capacitor<br />

having a capacitance of 1.1 µF.<br />

150


D2RV<br />

D2RV<br />

Example of Other Protective Circuits<br />

For AC circuit load<br />

R<br />

L load<br />

Z<br />

L load<br />

C<br />

For DC circuit load<br />

For lamp load<br />

R<br />

D<br />

L load<br />

V<br />

For Electronic Circuit Load<br />

If an electric circuit is connected to the Switch as the load, a high<br />

response speed is required from the Switch. To assure the rated response<br />

speed of the Switch and to prevent contact bounce, insert<br />

an integral circuit between the Switch and the load.<br />

Correct Use<br />

Handling<br />

Do not drop the Reed Switch on a hard object such as floor because<br />

the internal mechanism of the Switch may be damaged and, as a<br />

result, the characteristics of the Switch may be degraded.<br />

Install the Switch so that the actuator can move at least 70% of the<br />

rated travel and returns to the free position when the Switch is released.<br />

Take adequate preventive measures against inrush current and<br />

surge voltage. Under the load conditions where severe transient<br />

phenomena take place, metal deposition may occur between the<br />

mating contacts of the Switch, degrading the electrical and mechanical<br />

characteristics and contact reliability of the Switch.<br />

Lead Wiring<br />

To solder the lead to the terminal, apply a soldering iron rated at<br />

30 W max. quickly (within 5 seconds) with the actuator at the free<br />

position.<br />

Applying a soldering iron for too long a time or using one that is rated<br />

at more than 30 W may degrade the Switch characteristics.<br />

Mounting<br />

Use two M3 mounting screws with plain or spring washers to mount<br />

the Switch. Tighten the screws to a torque of 0.39 N m {4 to<br />

6 kgf cm}.<br />

When installing two or more <strong>Switches</strong> side by side, provide at least<br />

8 mm between the adjacent <strong>Switches</strong>. If this is impossible, attach<br />

the optional magnetic baffle D2RV--I to the <strong>Switches</strong>.<br />

Change in Characteristics Due to Temperature Fluctuation<br />

The characteristics of the Switch may be changed with the temperature.<br />

Connector<br />

Refer to terminal connections on page 282.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B056-E1-03B<br />

151


D3V/V/VX/D2MV/K/D2RV<br />

D3V/V/VX/D2MV/K/D2RV<br />

D3V/V/VX/D2MV/K/D2RV Common Accessories<br />

Ordering Information<br />

Actuators (Sold Separately)<br />

Actuators are supplementary components used when operating the<br />

Switch using cams or dogs or when transmitting mechanical movements<br />

that are not in alignment with the switch plunger.<br />

The VAL models are suitable for cases where a Switch is operated<br />

by a rotary cam or sliding devices with relatively low operation frequency.<br />

The VAM models are designed to operate in reverse movements<br />

and have high shock and vibration resistance. Since the OT of these<br />

models is rather large, these models can be used for automatic control<br />

or door switches of machining tools.<br />

The VAV models can be used for cases where a small OF is required.<br />

Note:<br />

1. These Actuators do not include <strong>Switches</strong>.<br />

2. <strong>Switches</strong> with the mounting holes shown below can be<br />

used except for special models.<br />

Separators (Insulation Sheet) (Sold Separately)<br />

Separator for V<br />

Applicable <strong>Switches</strong> Thickness Model<br />

D3V, V, VX, D2MV, K,<br />

0.18 Separator for V0.18<br />

D2RV, D2VW<br />

0.25 Separator for V0.25<br />

Note:<br />

The Separator is made of epoxy alkyd/varnish tetron cloth<br />

and has heat-resistant temperature of 130°C.<br />

Separator<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeter unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. For operating characteristics of models not listed above, consult your OMRON sales representative.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

5. Model numbers are for the Actuator only.<br />

Leaf Spring<br />

In the case of V-15-1A5<br />

VAL (Designed for models of OF 200 gf and greater)<br />

OF max. 2.26 N {230 gf}<br />

t=0.3, width: 4.7<br />

(Stainless-steel<br />

spring lever)<br />

Two, M316<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.49 N {50 gf}<br />

0.8 mm<br />

0.4 mm<br />

17 mm<br />

14.9±0.5 mm<br />

152


D3V/V/VX/D2MV/K/D2RV<br />

D3V/V/VX/D2MV/K/D2RV<br />

Simulated Leaf Spring<br />

VAL12 (Designed for models of OF 200 gf and greater)<br />

2.4R<br />

t=0.3, (Stainless-steel spring lever)<br />

In the case of V-15-1A5<br />

OF max. 2.26 N {230 gf}<br />

RF min. 0.49 N {50 gf}<br />

OT min. 0.8 mm<br />

MD max. 0.4 mm<br />

FP max. 22.9 mm<br />

OP 20.5±0.8 mm<br />

Two, M316<br />

Roller Leaf Spring<br />

VAL2, VAL02 (Designed for models of OF 200 gf max.)<br />

4.8 dia.4.8 (see note)<br />

In the case of V-15-1A5<br />

OF max. 2.26 N {230 gf}<br />

RF min. 0.49 N {50 gf}<br />

OT min. 0.8 mm<br />

MD max. 0.4 mm<br />

FP max. 22.6 mm<br />

OP 20.5±0.5 mm<br />

Two, M316<br />

Note:<br />

VAL2: Unlubricated polyacetal resin roller<br />

VAL02: Stainless-steel roller<br />

Long Hinge Lever<br />

VAV<br />

44.4R<br />

t=1, width: 4.9 (stainless-steel lever)<br />

In the case of V-15-1A5<br />

OF max.<br />

RF min.<br />

0.34 N {35 gf}<br />

0.04 N {4 gf}<br />

PT max.<br />

7.6 mm<br />

OT min.<br />

36mm 3.6 Two, M316<br />

MD max. 4.7 mm<br />

OP Approx. 10.6<br />

mm<br />

Hinge Wire Lever<br />

VAV-5 (Designed for models of OF 25 gf max.)<br />

0.8 dia.<br />

(stainless-steel lever)<br />

50R<br />

Two, M316<br />

In the case of VX-5-1A2<br />

OF max. 0.03 N {2.8 gf}<br />

RF min. 0.002 N {0.2 gf}<br />

PT max.<br />

OT min.<br />

16 mm<br />

2mm<br />

MD max. 5 mm<br />

OP Approx. 16.7<br />

mm<br />

153


D3V/V/VX/D2MV/K/D2RV<br />

D3V/V/VX/D2MV/K/D2RV<br />

Hinge Roller Lever<br />

VAV2<br />

4.8 dia. 4.8 (Unlubricated polyacetal resin roller)<br />

19R<br />

Two, M316<br />

In the case of V-15-1A5<br />

OF max. 0.74 N {75 gf}<br />

RF min. 0.09 N {9 gf}<br />

PT max.<br />

OT min.<br />

4.8 mm<br />

15mm 1.5 MD max. 1.2 mm<br />

OP 18.6±1.6 mm<br />

Reverse Long Hinge Lever<br />

VAM<br />

62R<br />

t=1<br />

(stainless-steel<br />

lever)<br />

Two, M320<br />

In the case of V-15-1A5<br />

OF max. 1.96 N {200 gf}<br />

RF min. 0.29 N {30 gf}<br />

OT min. 7 mm<br />

(reference value)<br />

MD max. 5 mm<br />

FP max. 45 mm<br />

OP 20±9 mm<br />

Reverse Hinge Lever<br />

VAM21<br />

26R<br />

t=1<br />

(stainlesssteel<br />

lever)<br />

In the case of V-15-1A5<br />

OF max. 3.53 N {360 gf}<br />

RF min. 0.69 N {70 gf}<br />

Two, M320<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

5 mm<br />

(reference value)<br />

4 mm<br />

30 mm<br />

20±4 mm<br />

Reverse Roller Modified Lever<br />

VAM-1 t=1<br />

46.5R<br />

7R<br />

(stainlesssteel<br />

lever)<br />

Two, M320<br />

In the case of V-15-1A5<br />

OF max. 2.94 N {300 gf}<br />

RF min. 0.39 N {40 gf}<br />

OT min. 5 mm<br />

(reference value)<br />

MD max. 6 mm<br />

FP max. 47 mm<br />

OP 30±5 mm<br />

154


D3V/V/VX/D2MV/K/D2RV<br />

D3V/V/VX/D2MV/K/D2RV<br />

Reverse Hinge Roller Lever<br />

VAM22<br />

25R<br />

9.5 dia.4.8.<br />

(Stainlesssteel<br />

roller)<br />

Two, M320<br />

In the case of V-15-1A5<br />

OF max. 3.53 N {360 gf}<br />

RF min. 0.69 N {70 gf}<br />

OT min.<br />

MD max.<br />

3 mm<br />

(reference value)<br />

4 mm<br />

FP max. 38 mm<br />

OP 31.3±3 mm<br />

Reverse Long Hinge Roller Lever<br />

VAM2<br />

51R<br />

9.5 dia.4.8 (Stainless-steel roller)<br />

In the case of V-15-1A5<br />

OF max. 2.45 N {250 gf}<br />

RF min. 0.39 N {40 gf}<br />

OT min.<br />

MD max.<br />

7 mm<br />

(reference value)<br />

6 mm<br />

FP max. 48 mm<br />

OP 31±6 mm<br />

Two, M320<br />

155


Low-torque <strong>Basic</strong> Switch<br />

D2MC<br />

Highly Reliable Rotary-action Switch for<br />

Low Torque Operation (0.5 m N m<br />

{5.1 gf cm})<br />

0.5-A rated model employs crossbar gold-alloy<br />

contacts for excellent contact reliability in the micro<br />

load range.<br />

Long life (10,000,000 mechanical operations min.)<br />

through use of a movable coil spring.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2MC-<br />

1 2 3<br />

1. Ratings<br />

5: 5 A at 250 VAC<br />

0.1: 0.5 A at 30 VDC<br />

2. Maximum Operating Torque (OTq)<br />

E: 0.5 mN m {5.1 gf cm} max.<br />

F: 0.75 mN m {7.6 gf cm} max.<br />

H: 1.00 mN m {10.2 gf cm} max.<br />

List of Models<br />

3. Direction of Actuator<br />

None: Clockwise<br />

L: Counterclockwise<br />

Direction of actuation OTq max. 5 A 0.5 A<br />

Clockwise 0.5 m N m {5.1 gf cm} D2MC-5E D2MC-01E<br />

0.75 m N m {7.6 gf cm} D2MC-5F D2MC-01F<br />

1.00 m N m {10.2 gf cm} D2MC-5H D2MC-01H<br />

Counterclockwise 0.5 m N m {5.1 gf cm} D2MC-5EL D2MC-01EL<br />

0.75 m N m {7.6 gf cm} D2MC-5FL D2MC-01FL<br />

1.00 m N m {10.2 gf cm} D2MC-5HL D2MC-01HL<br />

Note: All the models listed here are supplied without actuator lever. If an actuator lever is required, please order separately by indicating the<br />

model number of the actuator lever (CAA1M). Refer to page 160.<br />

156


D2MC<br />

D2MC<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

D2MC-5 125 VAC 5 A<br />

250 VAC 5 A<br />

D2MC-01 125 VAC 0.5 A<br />

Note:<br />

30 VDC 0.5 A<br />

Resistive load<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min.<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

(see note 2)<br />

Shock resistance<br />

(see note 2)<br />

Durability (see note 3)<br />

Item D2MC-5 D2MC-01<br />

1° to 360°/sec<br />

Mechanical: 240 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

20 mΩ max. 100 mΩ max.<br />

600 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each<br />

terminal and non-current-carrying metal part<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {100 G} max.<br />

Malfunction: Models with OTq of 0.5 mN m: 100 m/s 2 {10 G} max.<br />

Models with OTq of 0.75 mN m: 100 m/s 2 {10 G} max.<br />

Models with OTq of 1.00 mN m: 200 m/s 2 {20 G} max.<br />

Mechanical: 10,000,000 operations min.<br />

Mechanical: 10,000,000 operations min.<br />

Electrical:<br />

(60 operations/min)<br />

100,000 operations min.<br />

(30 operations/min)<br />

Electrical:<br />

Degree of protection IEC IP40<br />

Degree of protection Class I<br />

against electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating –25°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating 35% to 85% max. (for 5°C to 35°C)<br />

humidity<br />

Weight<br />

Note:<br />

Approx. 10 g<br />

1. The data given above are initial values.<br />

2. Malfunction: 1 ms max.<br />

3. For testing conditions, contact your OMRON sales representative.<br />

(60 operations/min)<br />

100,000 operations min.<br />

(30 operations/min, 125 VAC,<br />

30 VDC 0.1 A)<br />

157


D2MC<br />

D2MC<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL508 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage D2MC-01 D2MC-5<br />

125 VAC 0.5 A 5 A<br />

250 VAC --- 5 A<br />

30 VDC 0.5 A ---<br />

Contact Form<br />

SPDT<br />

Contact Specifications<br />

Item D2MC-5 D2MC-01<br />

Contact Specification Rivet Crossbar<br />

Inrush<br />

current<br />

Material Silver alloy Gold alloy<br />

Gap (standard value)<br />

Minimum applicable load<br />

(see note)<br />

Note:<br />

0.5 mm<br />

NC 15 A max. 0.5 A max.<br />

NO 7 A max. 0.5 A max.<br />

160 mA at<br />

5 VDC<br />

1 mA at<br />

5 VDC<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 160.<br />

Engineering Data (Reference Values)<br />

Mechanical Durability<br />

Electrical Durability<br />

Number of operations (x10 4 )<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 240 operations/minute<br />

Number of operations (x10 4 )<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency:<br />

D2MC-01: 60 operations/min<br />

D2MC-5: 20 operations/min<br />

0.1 A 125 VAC (cosφ=1)<br />

(D2MC-01)<br />

0.5 A 125 VAC (cosφ=1)<br />

(D2MC-01)<br />

5 A 250 VAC (cosφ=1)<br />

(D2MC-5)<br />

Overtravel<br />

Switching current (A)<br />

158


D2MC<br />

D2MC<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

8.7 ± 0.1<br />

23.8 ± 0.1<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The in the model number are for the Ratings and OTq code.<br />

3. The angle given for the free position (FP) is the angle made with the horizontal.<br />

Clockwise<br />

D2MC-<br />

t=0.8<br />

Quick-connect terminals (#205)<br />

Counterclockwise<br />

D2MC-L<br />

Operating<br />

direction<br />

t=0.8<br />

Quick-connect terminals (#205)<br />

4±0.1 dia.<br />

4±0.1 dia.<br />

3.1±0.05 dia.<br />

3.1±0.05 dia.<br />

Operating<br />

direction<br />

Model<br />

OTq<br />

max.<br />

RTq min.<br />

D2MC-5E<br />

D2MC-01E<br />

0.5 mN m<br />

{5.1 gf cm}<br />

0.06 mN m<br />

{0.6 gf cm}<br />

D2MC-5F<br />

D2MC-01F<br />

0.75 mN m<br />

{7.6 gf cm}<br />

0.09 mN m<br />

{0.9 gf cm}<br />

PT max. 21° 21° 21°<br />

OT min. 17° 17° 17°<br />

MD min. 3° 3° 3°<br />

RT min. 5° 5° 5°<br />

TT min. 38°<br />

FP 15±3° (see note 3)<br />

Model<br />

OTq<br />

max.<br />

RTq min.<br />

D2MC-5EL<br />

D2MC-01EL<br />

0.5 mN m<br />

{5.1 gf cm}<br />

0.06 mN m<br />

{0.6 gf cm}<br />

D2MC-5FL<br />

D2MC-01FL<br />

0.75 mN m<br />

{7.6 gf cm}<br />

0.09 mN m<br />

{0.9 gf cm}<br />

PT max. 21° 21° 21°<br />

OT min. 17° 17° 17°<br />

MD min. 3° 3° 3°<br />

RT min. 5° 5° 5°<br />

TT min. 38°<br />

FP 15±3° (see note 3)<br />

D2MC-5H<br />

D2MC-01H<br />

1.0 mN m<br />

{10.2 gf cm}<br />

0.13 mN m<br />

{1.3 gf cm}<br />

D2MC-5HL<br />

D2MC-01HL<br />

1.0 mN m<br />

{10.2 gf cm}<br />

0.13 mN m<br />

{1.3 gf cm}<br />

159


D2MC<br />

D2MC<br />

Accessories (Sold Separately)<br />

Actuator Lever<br />

CAA1M for Snap-on Mounting<br />

50±1<br />

2. Push the lever down in the direction of the groove in the rotary<br />

disc.<br />

Rotary shaft<br />

0.6-dia. stainless-steel wire<br />

In addition to the standard wire lever model shown here, various<br />

other levers are available upon request.<br />

Mounting Actuator Lever<br />

1. Insert the end of the actuator lever into the hole in the rotary<br />

disc.<br />

Designing Own Actuator<br />

If you decide to make your own actuator lever, the materials used<br />

should be stainless steel, piano wire, hard aluminum wire, etc.<br />

There are no restrictions on the tip shape or length of the actuator<br />

lever. However, if the lever is too long, improper switch resetting or<br />

contact chattering may occur. Therefore, the shape of lever as<br />

shown below is suitable.<br />

1.6<br />

3.6<br />

0.6 dia. stainless-steel wire<br />

Center of<br />

rotating axis<br />

<br />

The appropriate value of dimension () from the fulcrum is 50 mm.<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting/Soldering<br />

Use M3 mounting screws with plane washers or spring washers to<br />

mount the switch. Tighten the screws to a torque of 0.20 to<br />

0.29 N m {2 to 3 kgf cm}.<br />

Do not change the operating position by modifying the actuator.<br />

Using Micro Loads<br />

For details, refer to General Information.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B051-E1-07B<br />

160


Subminiature <strong>Basic</strong> Switch<br />

D3M<br />

Quick-connect Terminals Simplify<br />

Wiring and Reduce Production Steps<br />

Easy wiring is ensured by quick-connect terminals,<br />

and horizontal layout of terminals saves mounting<br />

space.<br />

External actuator mounts in either of two directions<br />

to increase Switch mounting flexibility.<br />

Same mounting pitch as the OMRON SS<br />

Subminiature <strong>Basic</strong> Switch.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D3M-01<br />

1 2 3<br />

1. Actuator Mounting Position<br />

None: No actuator<br />

K: Pushbutton close to actuator fulcrum<br />

2. Actuator<br />

None: Pin plunger<br />

1: Hinge lever<br />

2: Hinge roller lever<br />

3: Simulated roller lever<br />

3. Contact Form<br />

None: SPST-NC (with red pushbutton)<br />

-3: SPST-NO (with black pushbutton)<br />

L: Pushbutton far from actuator fulcrum<br />

Note:<br />

For details about models with a low operating force, contact your OMRON sales representative.<br />

161


D3M<br />

D3M<br />

List of Models<br />

Actuator Actuator mounting position Contact type Model<br />

Pin plunger --- SPST-NC D3M-01<br />

SPST-NO<br />

D3M-01-3<br />

Hinge lever K SPST-NC D3M-01K1<br />

SPST-NO<br />

D3M-01K1-3<br />

L SPST-NC D3M-01L1<br />

SPST-NO<br />

D3M-01L1-3<br />

Hinge roller lever K SPST-NC D3M-01K2<br />

SPST-NO<br />

D3M-01K2-3<br />

L SPST-NC D3M-01L2<br />

SPST-NO<br />

D3M-01L2-3<br />

Simulated roller lever K SPST-NC D3M-01K3<br />

Specifications<br />

Ratings<br />

Rated voltage<br />

SPST-NO<br />

D3M-01K3-3<br />

L SPST-NC D3M-01L3<br />

Resistive load<br />

30 VDC 0.1 A<br />

Note: The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Characteristics<br />

Operating speed<br />

0.1 mm/s to 1 m/s (pin plunger models)<br />

Operating frequency<br />

Mechanical: 400 operations/min max.<br />

Insulation resistance<br />

Contact resistance (initial value) (see note 2)<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. at 500 VDC<br />

SPST-NO<br />

D3M-01L3-3<br />

100 mΩ max. including connector and 50-mm AWG28 lead-wire resistance<br />

Dielectric strength (see note 3)<br />

1,000 VAC at 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC at 50/60 Hz for 1 min between charged metal part and ground<br />

1,500 VAC at 50/60 Hz for 1 min between non-charged metal part and each terminal<br />

Vibration resistance (see note 4)<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 4)<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Durability y( (see note 5)<br />

Mechanical: 500,000 operations min. (60 operations/min)<br />

Degree of protection<br />

Degree of protection against electric shock<br />

Electrical: 200,000 operations min. (30 operations/min)<br />

IEC IP40<br />

Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature<br />

Ambient operating humidity<br />

Weight<br />

–25°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

85% max. (for 5°C to 35°C)<br />

Approx. 2 g (pin plunger models)<br />

Note:<br />

1. The data given above are initial values.<br />

2. Includes the resistance of the connector and lead wire (AWG #28, 50-mm length).<br />

3. The dielectric strength values shown in the table are for models with a Separator. (Refer to page 175.)<br />

4. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position. Contact opening or closing time is within 1 ms.<br />

5. For testing conditions, contact your OMRON sales representative.<br />

162


D3M<br />

D3M<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File<br />

No. LR21642)<br />

Rated voltage<br />

30 VDC 0.1 A<br />

D3M<br />

EN61058-1 (File No. R9750979, TÜV Rheinland<br />

approval)<br />

Rated voltage<br />

30 VDC 0.1 A<br />

D3M<br />

Testing conditions: 1E5 (100,000 operatings), T85 (0°C to 85°C)<br />

Contact Specifications<br />

Contact<br />

Material<br />

Distance between contacts<br />

Inrush current<br />

Minimum applicable load<br />

(see note)<br />

Crossbar<br />

Gold alloy<br />

0.5 mm<br />

1 A max.<br />

1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 167.<br />

Contact Form<br />

SPST-NC<br />

SPST-NO<br />

163


D3M<br />

D3M<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Two, 2.4-dia. mounting hole or M2.3 screw hole<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D3M-01<br />

D3M-01-3<br />

(see note 2)<br />

A<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

D3M-01<br />

D3M-01-3<br />

1.50 N {153 gf}<br />

0.25 N {25 gf}<br />

0.6 mm<br />

0.4 mm<br />

(see note 2)<br />

OP<br />

FP<br />

MD max.<br />

OP<br />

0.1 mm<br />

8.4±0.3 mm<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

Hinge Lever Models (K)<br />

D3M-01K1<br />

D3M-01K1-3<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01K1<br />

D3M-01K1-3<br />

0.50 N {51 gf}<br />

0.06 N {6 gf}<br />

(see note 2)<br />

(see note 2)<br />

A<br />

Stainless steel (t = 0.3)<br />

OP<br />

FP<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.2 mm<br />

0.8 mm<br />

14.0 mm<br />

10.0±0.8 mm<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

164


D3M<br />

D3M<br />

Hinge Lever Models (L)<br />

D3M-01L1<br />

D3M-01L1-3<br />

(see note 2)<br />

Stainless steel (t = 0.3)<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01L1<br />

D3M-01L1-3<br />

1.00 N {102 gf}<br />

0.10 N {10 gf}<br />

(see note 2)<br />

A<br />

OP<br />

FP<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.7 mm<br />

0.6 mm<br />

11.5 mm<br />

9.2±0.6 mm<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

Hinge Roller Lever Models (K)<br />

D3M-01K2<br />

D3M-01K2-3<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01K2<br />

D3M-01K2-3<br />

0.50 N {51 gf}<br />

0.06 N {6 gf}<br />

(see note 2)<br />

(see note 2)<br />

4.8 dia.3.2<br />

polyacetal<br />

resin roller<br />

A<br />

Stainless steel (t = 0.3)<br />

OP<br />

FP<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.2 mm<br />

0.8 mm<br />

19.7 mm<br />

15.7±0.8 mm<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

Hinge Roller Lever Models (L)<br />

D3M-01L2<br />

D3M-01L2-3<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01L2<br />

D3M-01L2-3<br />

1.00 N {102 gf}<br />

0.10 N {10 gf}<br />

OT min.<br />

0.7 mm<br />

(see note 2)<br />

Stainless steel (t = 0.3)<br />

A4.8<br />

dia.3.2 polyacetal resin roller<br />

MD max.<br />

FP max.<br />

OP<br />

0.6 mm<br />

17.2 mm<br />

14.9±0.6 mm<br />

(see note 2)<br />

OP<br />

FP<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

165


D3M<br />

D3M<br />

Simulated Roller Lever Models (K)<br />

D3M-01K3<br />

D3M-01K3-3<br />

(see note 2)<br />

Stainless steel (t = 0.3)<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01K3<br />

D3M-01K3-3<br />

0.50 N {51 gf}<br />

0.06 N {6 gf}<br />

(see note 2)<br />

A<br />

OP<br />

FP<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.2 mm<br />

0.8 mm<br />

16.2 mm<br />

12.2±0.8 mm<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

Simulated Roller Lever Models (L)<br />

D3M-01L3<br />

D3M-01L3-3<br />

Model<br />

OF max.<br />

RF min.<br />

D3M-01L3<br />

D3M-01L3-3<br />

1.00 N {102 gf}<br />

0.10 N {10 gf}<br />

(see note 2)<br />

(see note 2)<br />

Stainless steel (t = 0.3)<br />

A<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.7 mm<br />

0.6 mm<br />

13.6 mm<br />

11.3±0.6 mm<br />

OP<br />

FP<br />

(see note 1)<br />

+0.1<br />

2.35 dia.<br />

–0.05<br />

2.5 dia.<br />

Note: 1. The terminals connect to JST’s Dipole XA Connector.<br />

2. The Dipole XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

166


D3M<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting<br />

Use M2.3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.23 to<br />

0.26 N m {2.3 to 2.7 kgf cm}.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

D3M<br />

Connectors<br />

The terminals connect to JST’s XA Connector.<br />

The XA Connector consists of the following components.<br />

Contact: SXA-001T-P0.6<br />

Housing: XAP-02V-1<br />

OMRON does not sell the XA Connector. Contact the following.<br />

J.S.T. Manufacturing Co., Ltd. (Japan)<br />

Tel: (81)6-6968-6855<br />

Fax: (81)6-6964-2085<br />

J.S.T. (U.K.) Ltd. (United Kingdom)<br />

Tel: (44)1986-874131<br />

Fax: (44)1986-874276<br />

J.S.T. Corporation (U.S.A.)<br />

Tel: (1)847-473-1957<br />

Fax: (1)847-473-1373<br />

J.S.T. (H.K.) Co. Ltd. (Hong Kong)<br />

Tel: (852)24137979<br />

Fax: (852)24111193<br />

Voltage (V)<br />

Operating<br />

range<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B100-E1-02B<br />

167


Subminiature <strong>Basic</strong> Switch<br />

SS<br />

Subminiature <strong>Basic</strong> Switch Offers Long<br />

Life of 30,000,000 Operations<br />

A design that combines simplicity and stability by<br />

the use of two split springs ensures a long service<br />

life of 30,000,000 operations.<br />

A variety of models are available, with operating<br />

force ranging from low to high.<br />

Solder, quick-connect terminals (#110) and PCB<br />

terminals are available.<br />

Approval obtained for standards including UL,<br />

CSA, and VDE.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

SS-<br />

1 2 3 4 5<br />

1. Ratings<br />

10: 10.1 A at 125 VAC<br />

5: 5 A at 125 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

GL: Hinge lever<br />

GL13: Simulated roller lever<br />

GL2: Hinge roller lever<br />

3. Maximum Operating Force (see note 1)<br />

None: 1.47 N {150 gf}<br />

-F: 0.49 N {50 gf} (0.1 A, 5 A)<br />

-E: 0.25 N {25 gf} (0.1 A)<br />

4. Contact Form<br />

None: SPDT<br />

-2: SPST-NC<br />

-3: SPST-NO<br />

5. Terminals<br />

None: Solder terminals<br />

T: Quick-connect terminals (#110)<br />

D: PCB terminals (see note 2)<br />

Note:<br />

1. These values are for the pin plunger models.<br />

2. The PCB terminals has a right-angle terminal option.<br />

D1: Left-angled terminals<br />

D2: Right-angled terminals<br />

3. When suffix “-T” is placed after the model number, the<br />

model withstands high temperatures (–25°C to 120°C).<br />

Contact Form<br />

SPDT SPST-NC SPST-NO<br />

168


SS<br />

SS<br />

List of Models<br />

Rating Actuator OF max. Solder terminals Quick-connect PCB terminals<br />

terminals (#110)<br />

0.1 A Pin plunger 0.25 N {25 gf} SS-01-E SS-01-ET SS-01-ED<br />

0.49 N {50 gf} SS-01-F SS-01-FT SS-01-FD<br />

1.47 N {150 gf} SS-01 SS-01T SS-01D<br />

Hinge lever 0.08 N {8 gf} SS-01GL-E SS-01GL-ET SS-01GL-ED<br />

0.16 N {16 gf} SS-01GL-F SS-01GL-FT SS-01GL-FD<br />

0.49 N {50 gf} SS-01GL SS-01GLT SS-01GLD<br />

Simulated roller lever 0.08 N {8 gf} SS-01GL13-E SS-01GL13-ET SS-01GL13-ED<br />

0.16 N {16 gf} SS-01GL13-F SS-01GL13-FT SS-01GL13-FD<br />

0.49 N {50 gf} SS-01GL13 SS-01GL13T SS-01GL13D<br />

Hinge roller lever 0.08 N {8 gf} SS-01GL2-E SS-01GL2-ET SS-01GL2-ED<br />

0.16 N {16 gf} SS-01GL2-F SS-01GL2-FT SS-01GL2-FD<br />

0.49 N {50 gf} SS-01GL2 SS-01GL2T SS-01GL2D<br />

5 A Pin plunger 0.49 N {50 gf} SS-5-F SS-5-FT SS-5-FD<br />

1.47 N {150 gf} SS-5 SS-5T SS-5D<br />

Hinge lever 0.16 N {16 gf} SS-5GL-F SS-5GL-FT SS-5GL-FD<br />

0.49 N {50 gf} SS-5GL SS-5GLT SS-5GLD<br />

Simulated roller lever 0.16 N {16 gf} SS-5GL13-F SS-5GL13-FT SS-5GL13-FD<br />

0.49 N {50 gf} SS-5GL13 SS-5GL13T SS-5GL13D<br />

Hinge roller lever 0.16 N {16 gf} SS-5GL2-F SS-5GL2-FT SS-5GL2-FD<br />

0.49 N {50 gf} SS-5GL2 SS-5GL2T SS-5GL2D<br />

10.1 A Pin plunger 1.47 N {150 gf} SS-10 SS-10T SS-10D<br />

Hinge lever 0.49 N {50 gf} SS-10GL SS-10GLT SS-10GLD<br />

Simulated roller lever 0.49 N {50 gf} SS-10GL13 SS-10GL13T SS-10GL13D<br />

Hinge roller lever 0.49 N {50 gf} SS-10GL2 SS-10GL2T SS-10GL2D<br />

Note:<br />

Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

169


SS<br />

SS<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

SS-10 250 VAC 10.1 A<br />

SS-5<br />

125 VAC<br />

250 VAC<br />

Resistive load<br />

5 A<br />

3 A<br />

SS-01 125 VAC 0.1 A<br />

30 VDC 0.1 A<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Voltage SS-10, SS-5 SS-01<br />

Non-inductive load Inductive load Non-inductive load<br />

Resistive load Lamp load Inductive load Motor load Resistive load<br />

NC NO NC NO NC NO NC NO NC NO<br />

125 VAC 5 (10.1) A 1.5 A 0.7 A 3 A 2.5 A 1.3 A 0.1 A<br />

250 VAC<br />

(see note 1)<br />

3 (10.1) A<br />

1 A 0.5 A 2 A 1.5 A 0.8 A ---<br />

(see note 1)<br />

8 VDC 5 (10.1) A<br />

2 A 5 A 4 A 3 A 0.1 A<br />

(see note 1)<br />

14 VDC 5 (10.1) A<br />

2 A 4 A 4 A 3 A 0.1 A<br />

(see note 1)<br />

30 VDC 4 A 2 A 3 A 3 A 3 A 0.1 A<br />

125 VDC 0.4 A 0.05 A 0.4 A 0.4 A 0.05 A ---<br />

250 VDC 0.2 A 0.03 A 0.2 A 0.2 A 0.03 A ---<br />

Note: 1. Data in parentheses apply to the SS-10 models only.<br />

2. The above values are for the steady-state current.<br />

3. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). The inductive load rating of SS-10 is the<br />

same as that of SS-5.<br />

4. Lamp load has an inrush current of 10 times the steady-state current.<br />

5. Motor load has an inrush current of 6 times the steady-state current.<br />

6. If the Switch is used in a DC circuit and is subjected to a surge, connect a surge suppressor across the Switch.<br />

170


SS<br />

SS<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength<br />

(see note 2)<br />

Vibration resistance<br />

(see note 3)<br />

Shock resistance<br />

(see note 4)<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 400 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

OF 1.47 N {150 gf}: SS-10, SS-5 models: 30 mΩ max.<br />

SS-01 models: 50 mΩ max.<br />

OF 0.49 N {50 gf}: SS-5 models: 50 mΩ max.<br />

SS-01 models: 100 mΩ max.<br />

OF 0.25 N {25 gf}: SS-01 models: 150 mΩ max.<br />

1,000 VAC (600 VAC for SS-01 models), 50/60 Hz for 1 min between terminals of the same polarities<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and between each<br />

terminal and non-current-carrying metal part<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: OF 1.47 N {150 gf}:<br />

1,000 m/s 2 {approx. 100G} max.<br />

OF 0.25 N {25gf}/0.49 N {50 gf}: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: OF 1.47 N {150 gf}:<br />

300 m/s 2 {approx. 30G} max.<br />

OF 0.25 N {25 gf}/0.49 N {50 gf}: 200 m/s 2 {approx. 20G} max.<br />

Durability (see note 5) Mechanical: 30,000,000 operations min. (60 operations/min) (Refer to the following Engineering Data.)<br />

10,000,000 operations min. (60 operations/min) for SS-10 models<br />

Electrical: 200,000 operations min. (30 operations/min) (Refer to the following Engineering Data.)<br />

50,000 operations min. (30 operations/min) for SS-10 models<br />

Degree of protection IEC IP40<br />

Degree of protection Class 1<br />

against electrical shock<br />

Proof Tracking Index (PTI) 175<br />

Ambient operating –25°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating<br />

humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 1.6 g (pin plunger models)<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. Lever-type models: Total travel position (with a contact separation time of 1 ms max.)<br />

5. For testing conditions, contact your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File<br />

No. LR21642)<br />

Rated voltage SS-10 SS-5 SS-01<br />

125 VAC<br />

250 VAC<br />

---<br />

10.1 A<br />

5 A<br />

3 A<br />

0.1 A<br />

---<br />

30 VDC --- --- 0.1 A<br />

EN61058-1 (File No. 129246 for SS-5, 125256 for<br />

SS-10, VDE approval)<br />

Rated voltage SS-10 SS-5<br />

250 VAC 10 A 5 A<br />

EN61058-1 (File No. J9451450, TÜV Rheinland<br />

approval)<br />

Rated voltage SS-10 SS-5<br />

250 VAC 10 A 5 A<br />

Testing conditions: 5E4 (50,000 operations); T85 (0°C to 85°C).<br />

Contact Specifications<br />

Item SS-10 SS-5 SS-01<br />

Contact Specification Rivet Crossbar<br />

Material Silver Silver Gold alloy<br />

alloy<br />

Gap<br />

0.5 mm 0.25 mm<br />

(standard<br />

value)<br />

Inrush NC 20 A max. 1 A max.<br />

current<br />

NO 15 A max. 10 A max. 1 A max.<br />

Minimum applicable<br />

load (see note)<br />

Note:<br />

160 mA at 5 VDC 1 mA<br />

at 5 VDC<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 175.<br />

171


SS<br />

SS<br />

Engineering Data (Reference Values)<br />

Mechanical Durability (Pin Plunger Models)<br />

SS-5, SS-1, SS-01 Models<br />

Number of operations (x10 3 )<br />

40,000<br />

30,000<br />

20,000<br />

10,000<br />

5,000<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 60 operations/min<br />

Electrical Durability (Pin Plunger Models)<br />

SS-5 Models<br />

Number of operations (x10 3 )<br />

5,000<br />

3,000<br />

1,000<br />

500<br />

300<br />

100<br />

50<br />

30<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

cosφ = 1<br />

250 VAC<br />

125 VAC<br />

0.1 0.2 0.3 0.4 0.5 0.6 0.7<br />

Overtravel (mm)<br />

10<br />

0 1 2 3 4 5 6 7<br />

Switching current (A)<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Terminal plate thickness is 0.5 mm for all models.<br />

Solder Terminals Quick-connect Terminals (#110) PCB Terminals<br />

2.9<br />

1.6<br />

COM<br />

terminal<br />

(C)<br />

8.8 7.3<br />

9.5±0.1<br />

19.8<br />

3.2<br />

6.4<br />

NO terminal<br />

NC terminal<br />

2.9<br />

6.4<br />

1.6<br />

Three, 1.6-dia. holes<br />

COM terminal (C)<br />

8.8 7.3<br />

9.5±0.1<br />

19.8<br />

NO terminal<br />

NC terminal<br />

2.9<br />

3.3 0.6<br />

10.6<br />

7.1<br />

1.6<br />

0.5<br />

8.8 7.3<br />

2.8<br />

1.2<br />

COM<br />

9.5±0.1<br />

3.2<br />

3.2<br />

Three, 1.2 dia.<br />

terminal 19.8<br />

t = 0.5<br />

(C)<br />

NO terminal<br />

NC terminal<br />

7.0<br />

PCB Mounting Dimensions (Reference)<br />

Three, 1.35 to 1.5 dia.<br />

(1.6)<br />

8.8 +0.15<br />

–0.05<br />

16.1±0.1<br />

Mounting Holes<br />

Two, 2.4-dia. mounting holes or<br />

M2.3 screw holes<br />

9.5 ± 0.1<br />

172


SS<br />

SS<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The following illustration and drawing are for solder terminal models. Refer to page 172 for details on models with quick-connect<br />

terminals (#110) or PCB terminals.<br />

3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

SS-01(-E, -F)<br />

SS-5(-F)<br />

SS-10<br />

PT<br />

OP<br />

2.35 +0.075<br />

–0.05<br />

2<br />

7.5<br />

A<br />

9.5<br />

10.2<br />

3.2<br />

6.4<br />

2.9 2.5<br />

6.4<br />

2.5±0.07 dia.<br />

1.6<br />

8.8 7.3<br />

5.1 9.5±0.1<br />

19.8<br />

2.35 +0.075<br />

–0.05 dia. holes<br />

3.2<br />

6.4<br />

Three, 1.6 dia.<br />

Model SS-01-E SS-01-F<br />

SS-5-F<br />

{ g }<br />

{ g }<br />

RF min.<br />

0.02 N {2 gf}<br />

0.04 N {4 gf}<br />

SS-01<br />

SS-5<br />

{ g }<br />

0.25 N {25 gf}<br />

OF max. 0.25 N {25 gf} 0.49 N {50 gf} 1.47 N {150 gf} 1.47 N {150 gf}<br />

0.25 N {25 gf}<br />

PT max. 0.5 mm 0.5 mm 0.5 mm 0.6 mm<br />

OT min. 0.5 mm 0.5 mm 0.5 mm 0.4 mm<br />

MD max. 0.1 mm 0.1 mm 0.1 mm 0.12 mm<br />

OP<br />

8.4±0.5 mm<br />

SS-10<br />

Hinge Lever Models<br />

SS-01GL(-E, -F)<br />

SS-5GL(-F)<br />

SS-10GL<br />

2.9<br />

14.5 (see note 2) A<br />

t = 0.3<br />

(see note 1)<br />

2.5<br />

2.35 +0.075<br />

–0.05<br />

9.5 10.2<br />

OP<br />

FP<br />

3.6<br />

6.4<br />

2.5±0.07 dia.<br />

2.35 +0.075<br />

–0.05 dia. holes 3.2 Three, 1.6 dia.<br />

1.6<br />

8.8 6.4<br />

7.3<br />

5.1 9.5±0.1<br />

19.8<br />

Note: 1. Stainless-steel lever<br />

2. Besides the SS-GL models with a hinge lever length of 14.5, the SS-GL11 models with a hinge lever length of 18.5, the<br />

SS-GL111 models with a hinge lever length of 22.6, and the SS-GL1111 models with a hinge lever length of 37.8 are available.<br />

Contact your OMRON representative for these models<br />

Model SS-01GL-E SS-01GL-F<br />

SS-5GL-F<br />

OF max.<br />

0.08 N {8 gf}<br />

0.16 N {16 gf}<br />

RF min.<br />

001N{1 0.01 gf}<br />

002N{2 f}<br />

(reference value)<br />

SS-01GL<br />

SS-5GL<br />

0.49 N {50 gf}<br />

006N{6 f}<br />

SS-10GL<br />

0.49 N {50 gf}<br />

0.02 N {2 gf} 0.06 N {6 gf} 006N{6 0.06 gf}<br />

OT min. 1.2 mm 1.2 mm 1.2 mm 1.0 mm<br />

MD max. 0.8 mm 0.8 mm 0.8 mm 1.0 mm<br />

FP max.<br />

13.6 mm<br />

OP<br />

8.8±0.8 mm<br />

Note:<br />

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not<br />

applied to the plunger.<br />

173


SS<br />

SS<br />

Simulated Roller Lever Models<br />

SS-01GL13(-E, -F)<br />

SS-5GL13(-F)<br />

SS-10GL13<br />

t = 0.3<br />

(see note)<br />

2.35 +0.075<br />

–0.05<br />

15.8<br />

A 1.3R<br />

9.5 10.2<br />

OP<br />

FP<br />

3.6<br />

2.9<br />

2.5<br />

6.4<br />

2.5±0.07 dia.<br />

1.6<br />

8.8 7.3<br />

5.1 9.5±0.1<br />

19.8<br />

2.35 +0.075<br />

–0.05 dia. holes<br />

3.2<br />

6.4<br />

Three, 1.6 dia.<br />

Note:<br />

Stainless-steel spring lever<br />

Model SS-01GL13-E SS-01GL13-F<br />

SS-5GL13-F<br />

OF max.<br />

0.08 N {8 gf}<br />

0.16 N {16 gf}<br />

RF min.<br />

001N{1 0.01 gf}<br />

002N{2 f}<br />

(reference value)<br />

SS-01GL13<br />

SS-5GL13<br />

0.49 N {50 gf}<br />

006N{6 f}<br />

SS-10GL13<br />

0.49 N {50 gf}<br />

0.02 N {2 gf} 0.06 N {6 gf} 006N{6 0.06 gf}<br />

OT min. 1.2 mm 1.2 mm 1.2 mm 1.0 mm<br />

MD max. 0.8 mm 0.8 mm 0.8 mm 1.0 mm<br />

FP max.<br />

15.5 mm<br />

OP<br />

10.7±0.8 mm<br />

Note:<br />

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not<br />

applied to the plunger.<br />

Hinge Roller Lever Models<br />

SS-01GL2(-E, -F)<br />

SS-5GL2(-F)<br />

SS-10GL2<br />

2.9<br />

t = 0.3<br />

(see note 1)<br />

2.35 +0.075<br />

–0.05 dia.<br />

2.5<br />

14.5<br />

A<br />

OP<br />

9.5 10.2<br />

FP<br />

4.8 dia. × 3.2<br />

(see note 2)<br />

6.4<br />

2.5±0.07 dia.<br />

1.6 8.8 7.3<br />

5.1 9.5±0.1<br />

19.8<br />

2.35 +0.075<br />

–0.05 dia. holes<br />

3.2<br />

6.4<br />

Three, 1.6 dia.<br />

Note: 1. Stainless-steel spring lever<br />

2. Polyacetal resin roller<br />

Model SS-01GL2-E SS-01GL2-F<br />

SS-5GL2-F<br />

OF max.<br />

0.08 N {8 gf}<br />

0.16 N {16 gf}<br />

RF min.<br />

001N{1 0.01 gf}<br />

002N{2 f}<br />

(reference value)<br />

SS-01GL2<br />

SS-5GL2<br />

0.49 N {50 gf}<br />

006N{6 f}<br />

SS-10GL2<br />

0.49 N {50 gf}<br />

0.02 N {2 gf} 0.06 N {6 gf} 006N{6 0.06 gf}<br />

OT min. 1.2 mm 1.2 mm 1.2 mm 1.0 mm<br />

MD max. 0.8 mm 0.8 mm 0.8 mm 1.0 mm<br />

FP max.<br />

19.3 mm<br />

OP<br />

14.5±0.8 mm<br />

Note:<br />

The values indicated in parentheses are reference values for cases when the installation direction is such that the lever weight is not<br />

applied to the plunger.<br />

174


SS<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first insert the lead wire<br />

conductor through the terminal hole and then conduct soldering.<br />

Make sure that the capacity of the soldering iron is 60 W maximum.<br />

Do not take more than 5 s to solder the switch terminal. Improper<br />

soldering involving an excessively high temperature or excessive<br />

soldering time may deteriorate the characteristics of the Switch.<br />

Be sure to apply only the minimum required amount of flux. The<br />

Switch may have contact failures if flux intrudes into the interior of<br />

the Switch.<br />

Use the following lead wires to connect to the solder terminals.<br />

Model<br />

Conductor size<br />

SS-5 0.5 to 0.75 mm 2<br />

SS-10 0.75 mm 2<br />

If the PCB terminal models are soldered in the solder bath, flux will<br />

permeate inside the Switch and cause contact failure. Therefore,<br />

manually solder the PCB terminal.<br />

Wire the quick–connect terminals (#110) with receptacles. Insert<br />

the terminals straight into the receptacles. Do not impose excessive<br />

force on the terminal in the horizontal direction, otherwise the terminal<br />

may be deformed or the housing may be damaged.<br />

Insulation Distance<br />

According to EN61058-1, the minimum insulation thickness for this<br />

Switch should be 1.1 mm and minimum clearance distance between<br />

the terminal and mounting plate should be 1.6 mm. If the insulation<br />

distance cannot be provided in the product incorporating<br />

the Switch, either use a Switch with insulation barrier or use a Separator<br />

to ensure sufficient insulation distance. Refer to Separator on<br />

page 152.<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M2.3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.23 to<br />

0.26 N m {2.3 to 2.7 kgf cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Operating Stroke Setting<br />

Take particular care in setting the operating stroke for the pin plunger<br />

models. Make sure that the operating stroke is 70% to 100% of<br />

the rated OT distance. Do not operate the actuator exceeding the<br />

OT distance, otherwise the durability of the Switch may be shortened.<br />

SS<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Inoperable<br />

range<br />

Separators<br />

Operating range<br />

for micro load<br />

models SS-01<br />

Operating<br />

range for<br />

general-load<br />

models<br />

SS-5, SS-10<br />

Current (mA)<br />

Applicable Thickness (mm) Model (see note)<br />

Switch<br />

SS, D2S, D2SW 0.18 Separator for SS0.18<br />

0.4 Separator for SS0.4<br />

Separator for SS<br />

Separator<br />

Note: The material is EAVTC (Epoxide Alkyd Varnished Tetron<br />

Cloth) and its heat-resisting temperature is 130°C.<br />

Connector<br />

Refer to Terminal Connectors on page 282.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B032-E1-11C<br />

175


Miniature <strong>Basic</strong> Switch<br />

SS-P<br />

SS Series Compatible Mounting with<br />

a Simple Construction and Easy-to-Use<br />

Design Concept<br />

• Insert molded case provides enhanced resistance to flux.<br />

• Switch rating of 3 A at 125 V AC possible with a singleleaf<br />

movable spring. Models for micro loads are also available.<br />

• Solder, quick-connect terminals (#110), and PCB terminals<br />

are available, including even-pitched PCB terminals.<br />

Ordering Information<br />

■ Model Number Legend<br />

SS-@@@P@<br />

1 2 3 4<br />

1. Ratings<br />

3: 3 A at 125 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Contact Gap<br />

G: 0.5 mm<br />

3. Actuator<br />

None: Pin plunger<br />

L: Hinge lever<br />

L13: Simulated roller lever<br />

4. Terminals<br />

None: Solder terminals<br />

T: Quick-connect terminals (#110)<br />

D: PCB terminals (Uneven pitch)<br />

B: PCB terminals (Even pitch)<br />

176


SS-P<br />

SS-P<br />

■ List of Models<br />

Terminals Solder terminals Quick-connect<br />

PCB terminals<br />

Rating Actuator terminals (#110) Uneven pitch Even pitch<br />

3 A Pin plunger SS-3GP SS-3GPT SS-3GPD SS-3GPB<br />

Hinge lever SS-3GLP SS-3GLPT SS-3GLPD SS-3GLPB<br />

Simulated roller lever SS-3GL13P SS-3GL13PT SS-3GL13PD SS-3GL13PB<br />

0.1 A Pin plunger SS-01GP SS-01GPT SS-01GPD SS-01GPB<br />

Hinge lever SS-01GLP SS-01GLPT SS-01GLPD SS-01GLPB<br />

Simulated roller lever SS-01GL13P SS-01GL13PT SS-01GL13PD SS-01GL13PB<br />

Specifications<br />

■ Ratings<br />

Model SS-3P SS-01P<br />

Rated voltage Item Resistive load<br />

125 VAC 3 A 0.1 A<br />

30 VDC 3 A 0.1 A<br />

Note:<br />

1. The ratings values apply under the following test conditions.<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

2. Consult your OMRON sales representative for information on models for other loads.<br />

■ Characteristics<br />

Operating speed<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Operating frequency Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

Insulation resistance<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance (initial value) SS-3P: 50 mΩ max.<br />

SS-01P: 100 mΩ max.<br />

Dielectric strength (see note 2)<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarities<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground,<br />

and between each terminal and non-current-carrying metal parts<br />

Vibration resistance (see note 3)<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 3) Destruction: 1,000 m/s 2 {approx. 100 G} max.<br />

Malfunction: 300 m/s 2 {approx. 30 G} max.<br />

Durability (see note 4)<br />

Mechanical: 1,000,000 operations min. (60 operations/min)<br />

Electrical: SS-3P: 70,000 operations min. (20 operations/min, 125 VAC)<br />

100,000 operations min. (20 operations/min, 30 VDC)<br />

SS-01P: 200,000 operations min. (20 operations/min)<br />

Degree of protection<br />

IEC IP40<br />

Degree of protection against electrical shock Class I<br />

Proof Tracking Index (PTI) 175<br />

Ambient operating temperature<br />

−25°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

85% max. (for 5°C to 35°C)<br />

Weight<br />

Approx. 1.6 g (pin plunger models)<br />

Note:<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for both the free position and total travel position. For the lever models, the<br />

values apply at the total travel position. Contact opening or closing time is within 1 ms.<br />

4. Consult your OMRON sales representative for testing conditions.<br />

177


SS-P<br />

■ Approved Standards<br />

Consult your OMRON sales representative for specific models<br />

with standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No. 55 (UL approval)<br />

SS-3P<br />

SS-01P<br />

125 VAC 3 A 0.1 A<br />

30 VDC 3 A 0.1 A<br />

EN61058-1 (File No. 40008425, VDE approval)<br />

SS-3P<br />

SS-01P<br />

125 VAC 3 A 0.1 A<br />

30 VDC 3 A 0.1 A<br />

Testing conditions: 5E4 (50,000 operations), T55 (0°C to 55°C)<br />

■ Contact Specifications<br />

Note:<br />

SS-P<br />

Item Model SS-3P SS-01P<br />

Contact Specification Rivet Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap<br />

0.5 mm<br />

(standard value)<br />

Minimum applicable load<br />

(see note)<br />

160 mA at 5 VDC 1 mA at 5 VDC<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 180.<br />

■ Contact Form<br />

SPDT<br />

Dimensions<br />

■ Terminals<br />

COM NO NC<br />

Note: All units are in millimeters unless otherwise indicated. (Terminal plate thickness is 0.5 mm for all models.)<br />

Solder Terminals Quick-connect Terminals (#110)<br />

7.55±0.2<br />

7.55±0.2<br />

7.3<br />

2.15<br />

8.55<br />

15.5<br />

3.3±0.1<br />

0.5<br />

Three, 1.6-dia. holes<br />

11<br />

7.1<br />

3.3±0.1<br />

3-2.8<br />

0.5<br />

7.6±0.2 7.6±0.2<br />

PCB Terminals (Uneven pitch)<br />

PCB Terminals (Even pitch)<br />

(5.25)<br />

7.55±0.2<br />

(4.82)<br />

7.55±0.2<br />

1.8<br />

3.9<br />

1.8<br />

3.9<br />

1.85<br />

8.8±0.2<br />

3.3±0.1<br />

3-1.2<br />

3-0.8<br />

1.3<br />

0.5<br />

3.3±0.1<br />

3-1.2<br />

3-0.8<br />

1.3<br />

0.5<br />

16.1±0.2<br />

7.62±0.2 7.62±0.2<br />

PCB Mounting Dimensions (Reference)<br />

PCB Mounting Dimensions (Reference)<br />

16.1±0.1<br />

8.8±0.1<br />

Three, 1.35 to 1.5 dia.<br />

7.62±0.1 7.62±0.1 Three, 1.35 to 1.5 dia.<br />

■ Mounting Holes<br />

Two, 2.4-dia. mounting holes or M2.3 screw holes<br />

9.5±0.1<br />

178


SS-P<br />

SS-P<br />

■ Dimensions and Operating Characteristics<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. The following illustrations and drawings are for solder terminal models. Refer to page 178 for details on models with quick-connect<br />

terminals (#110) or PCB terminals.<br />

3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

➡<br />

Pin Plunger Models<br />

SS-3GP<br />

SS-01GP<br />

PT<br />

OP<br />

2.5±0.07 dia.<br />

2.35 +0.075<br />

−0.05<br />

7.3<br />

2.15<br />

7.55±0.2<br />

2<br />

A<br />

8.55<br />

15.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

2.35 +0.075 −0.05 dia.<br />

6.9<br />

7.7<br />

3.3±0.1<br />

Three, 1.6 dia. holes<br />

0.5<br />

3.5<br />

6.4±0.2<br />

Model SS-3GP SS-01GP<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.50 N {153 gf}<br />

0.2 N {20 gf}<br />

0.6 mm<br />

0.4 mm<br />

0.15 mm<br />

8.4±0.3 mm<br />

Hinge Lever Models<br />

SS-3GLP<br />

SS-01GLP<br />

Simulated Roller Lever Models<br />

SS-3GL13P<br />

SS-01GL13P<br />

t=0.3 Stainless-steel lever<br />

2.5±0.07 dia.<br />

2.35 +0.075<br />

−0.05<br />

7.3<br />

2.15<br />

t=0.3 Stainless-steel lever<br />

2.35 +0.075<br />

−0.05<br />

2.5±0.07 dia.<br />

7.3<br />

2.15<br />

8.55<br />

15.5<br />

14.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

5.15<br />

8.55<br />

15.5<br />

15.8<br />

9.5±0.1<br />

19.8±0.2<br />

A<br />

6.9<br />

7.7<br />

3.3±0.1<br />

OP<br />

FP<br />

3.6<br />

2.35 +0.075 −0.05 dia.<br />

0.5<br />

Three, 1.6 dia. holes<br />

6.4±0.2<br />

A<br />

6.9<br />

R1.2<br />

7.7<br />

3.3±0.1<br />

2.35 +0.075 −0.05 dia.<br />

OP<br />

Three, 1.6 dia. holes<br />

FP<br />

0.5<br />

3.6<br />

6.4±0.2<br />

Model SS-3GLP SS-01GLP<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.5 N {51 gf}<br />

0.05 N {5 gf}<br />

1.0 mm<br />

0.8 mm<br />

13.6 mm<br />

8.8±0.8 mm<br />

Model SS-3GL13P SS-01GL13P<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.5 N {51 gf}<br />

0.05 N {5 gf}<br />

1.0 mm<br />

0.8 mm<br />

15.5 mm<br />

10.7±0.8 mm<br />

179


SS-P<br />

SS-P<br />

Precautions<br />

■ Cautions<br />

Connecting to Solder Terminals<br />

When soldering the lead wire to the terminal, first insert the lead<br />

wire conductor through the terminal hole and then conduct soldering.<br />

Make sure that the temperature at the tip of the soldering iron is<br />

350 to 400°C. Do not take more than 3 seconds to solder the<br />

switch terminal, and do not impose external force on the terminal<br />

for 1 min after soldering. Improper soldering involving an excessively<br />

high temperature or excessive soldering time may deteriorate<br />

the characteristics of the Switch.<br />

Connecting to Quick-connect Terminals<br />

Wire the quick-connect terminals (#110) with receptacles. Insert<br />

the terminals straight into the receptacles. Do not impose excessive<br />

force on the terminal in the horizontal direction, otherwise the<br />

terminal may be deformed or the housing may be damaged.<br />

Connecting to PCB Terminal Boards<br />

When using automatic soldering baths, we recommend soldering<br />

at 260±5°C within 5 seconds. Make sure that the liquid surface of<br />

the solder does not flow over the edge of the board.<br />

When soldering by hand, as a guideline, solder with a soldering<br />

iron with a tip temperature of 350 to 400°C within 3 seconds, and<br />

do not apply any external force for at least 1 minutes after soldering.<br />

When applying solder, keep the solder away from the case of<br />

the Switch and do not allow solder or flux to enter the case.<br />

■ Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure<br />

to do so may result in electric shock or burning.<br />

Use M2.3 mounting screws with plane washers or spring washers<br />

to securely mount the Switch. Tighten the screws to a torque of<br />

0.23 to 0.26 N·m {2.3 to 2.7 kgf·cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that<br />

operate in the following range. However, even when using micro<br />

load models within the operating range shown below, if inrush<br />

current occurs when the contact is opened or closed, it may<br />

increase contact wear and so decrease durability. Therefore,<br />

insert a contact protection circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability<br />

level of 60% ( λ 60). The equation, λ 60 = 0.5 × 10 −6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

0.16 mA<br />

30<br />

24<br />

12<br />

5<br />

Inoperable<br />

range<br />

0<br />

0.1<br />

Operating range<br />

for micro load<br />

models SS-01P<br />

1 mA<br />

26 mA 100 mA<br />

Operating<br />

range for<br />

generalload<br />

models<br />

SS-3P<br />

100 mA 160 mA<br />

1 10 100 1,000<br />

Current (mA)<br />

Operating Stroke Setting<br />

Take particular care in setting the operating stroke for the pin<br />

plunger models. Make sure that the operating stroke is 60% to<br />

90% of the rated OT distance. Do not operate the actuator<br />

exceeding the OT distance, otherwise the durability of the Switch<br />

may be shortened.<br />

180


SS-P<br />

SS-P<br />

■ Separators<br />

Thickness<br />

Model<br />

0.18 mm Separator for SS0.18<br />

0.4 mm Separator for SS0.4<br />

Separator for SS@<br />

Separator<br />

Note:<br />

The material is EAVTC (Epoxide Alkyd Varnished Tetron<br />

Cloth) and its heat-resisting temperature is 130°C.<br />

■ Connectors<br />

Use the following quick-connect connector made by Nippon Tanshi<br />

or Tyco Electronics. This connector is not sold by OMRON.<br />

Contact the following Nippon Tanshi or Tyco Electronics office to<br />

purchase this connector.<br />

Nippon Tanshi Co., Ltd. Japan Tel: (81)463-30-1150<br />

Hong Kong Tel: (852)2191-2727<br />

Tyco Electrocics AMP K.K. Japan Tel: (81)44-844-8111<br />

U.S.A. Tel (1)800-522-6752<br />

This connector is for use with the SS-P and the terminal direction<br />

is 90° different from the SS Series.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B108-E1-01A<br />

181


Subminiature <strong>Basic</strong> Switch<br />

SSG<br />

Global Subminiature <strong>Basic</strong> Switch<br />

Conforming to EN61058-1<br />

(IEC601058-1), UL1054, and CSA C22.2<br />

No.54<br />

A wide operating temperature range of –25°C to<br />

125°C is available for at high-temperature use.<br />

PCB terminal models are resistant to flux.<br />

Even-pitched PCB terminals.<br />

Mounting hole size of M2.2.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

SSG-<br />

1 2 3 4 5<br />

1. Ratings<br />

5: 5 A at 125 VAC<br />

01: 0.1 A at 125 VAC<br />

2. Actuator<br />

None: Pin plunger<br />

L1: Hinge lever<br />

L3: Simulated roller lever<br />

L2: Hinge roller lever<br />

3. Contact Form<br />

None: SPDT<br />

-2: SPST-NC<br />

-3: SPST-NO<br />

4. Terminals<br />

H: Solder terminals<br />

T: Quick-connect terminals (#110)<br />

P: PCB terminals (SPDT only)<br />

5. Maximum Operating Force<br />

None: 1.5 N {153 gf}<br />

-5: 0.5 N {51 gf}<br />

Note: These values are for the pin plunger models.<br />

Contact Form<br />

SPDT SPST-NC SPST-NO<br />

182


SSG<br />

SSG<br />

List of Models<br />

Actuator Rating OF max. Solder<br />

terminals<br />

Quick-connect<br />

terminals (#110)<br />

PCB terminals<br />

Pin plunger 5 A 1.50 N {153 gf} SSG-5H SSG-5T SSG-5P<br />

0.50 N {51 gf} SSG-5H-5 SSG-5T-5 SSG-5P-5<br />

0.1 A 1.50 N {153 gf} SSG-01H SSG-01T SSG-01P<br />

0.50 N {51 gf} SSG-01H-5 SSG-01T-5 SSG-01P-5<br />

Hinge lever 5 A 0.60 N {61 gf} SSG-5L1H SSG-5L1T SSG-5L1P<br />

0.20 N {20 gf} SSG-5L1H-5 SSG-5L1T-5 SSG-5L1P-5<br />

0.1 A 0.60 N {61 gf} SSG-01L1H SSG-01L1T SSG-01L1P<br />

0.20 N {20 gf} SSG-01L1H-5 SSG-01L1T-5 SSG-01L1P-5<br />

Simulated roller lever 5 A 0.60 N {61 gf} SSG-5L3H SSG-5L3T SSG-5L3P<br />

0.20 N {20 gf} SSG-5L3H-5 SSG-5L3T-5 SSG-5L3P-5<br />

0.1 A 0.60 N {61 gf} SSG-01L3H SSG-01L3T SSG-01L3P<br />

0.20 N {20 gf} SSG-01L3H-5 SSG-01L3T-5 SSG-01L3P-5<br />

Hinge roller lever 5 A 0.60 N {61 gf} SSG-5L2H SSG-5L2T SSG-5L2P<br />

0.20 N {20 gf} SSG-5L2H-5 SSG-5L2T-5 SSG-5L2P-5<br />

0.1 A 0.60 N {61 gf} SSG-01L2H SSG-01L2T SSG-01L2P<br />

0.20 N {20 gf} SSG-01L2H-5 SSG-01L2T-5 SSG-01L2P-5<br />

Note: Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

Specifications<br />

Ratings<br />

General Ratings<br />

Rated voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC 5 (0.1) A (see note 1) 1.5 A 0.7 A 3 A 2.5 A 1.3 A<br />

250 VAC<br />

3 A 1 A 0.5 A 2 A 1.5 A 0.8 A<br />

8 VDC 5 A 2 A 5 A 3 A<br />

14 VDC 5 A 2 A 4 A 3 A<br />

30 VDC 4 (0.1) A (see note 1) 2 A 3 A 3 A<br />

125 VDC 0.4 A 0.05 A 0.4 A 0.05 A<br />

250 VDC 0.2 A 0.03 A 0.2 A 0.05 A<br />

Note:<br />

1. The values in the parentheses are for the SSG-01.<br />

2. The above current ratings are the values of the steady-state current.<br />

3. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).<br />

4. Lamp load has an inrush current of 10 times the steady-state current.<br />

5. Motor load has an inrush current of 6 times the steady-state current.<br />

6. If the Switch is used in a DC circuit and is subjected to a surge current, connect a surge suppressor across the switch.<br />

7. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

183


SSG<br />

SSG<br />

Characteristics<br />

Operating speed<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Operating frequency<br />

Mechanical: 400 operations/min max.<br />

Electrical: 30 operations/min max.<br />

Insulation resistance<br />

100 MΩ min.<br />

Contact resistance<br />

OF 1.50 N: SSG-5 models: 30 mΩ max.<br />

SSG-01 models:50 mΩ max.<br />

OF 0.50 N SSG-5 models: 50 mΩ max.<br />

SSG-01 models:100 mΩ max.<br />

Dielectric strength<br />

1,000 VAC, 50/60 Hz for 1 min between contacts of the same polarity<br />

(600 VAC for SSG-01H and SSG-01T models)<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and ground<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal part<br />

Vibration resistance<br />

Malfunction: 10 to 2,000 Hz, 196 m/s 2 {20G} (Contact open: 10 µs max., lever position: at TTP)<br />

Shock resistance<br />

Malfunction: 490 m/s 2 {approx. 50G} (Contact open: 10 µs max., lever position: at TTP)<br />

Durability (see note 2)<br />

Mechanical: 10,000,000 operations min. (60 operations/min)<br />

Electrical: 200,000 operations min. (30 operations/min)<br />

Degree of protection (IP code) IEC IP40<br />

Degree of protection against Class I<br />

electrical shock<br />

Proof tracking index 175<br />

Ambient operating<br />

–25°C to 125°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (5°C to 30°C)<br />

1. The data given above are initial values.<br />

Approx. 1.6 g (pin plunger models)<br />

2. For testing conditions, consult your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage SSG-5 SSG-01<br />

125 VAC 5 A 0.1 A<br />

250 VAC 3 A ---<br />

30 VDC --- 0.1 A<br />

EN61058-1 (File No. T9451449, TÜV Rheinland approval)<br />

Rated voltage SSG-5 SSG-01<br />

250 VAC 5 A ---<br />

30 VDC --- 0.1 A<br />

Testing conditions: 5E4 (50,000 operations), T125 (0°C to 125°C)<br />

Contact Specifications<br />

Item SSG-5 SSG-01H.T SSG-01P<br />

Contact Specification Rivet Crossbar Crossbar<br />

Material Silver Gold alloy Gold alloy<br />

Gap (standard value) 0.5 mm 0.25 mm 0.5 mm<br />

Inrush current NC 20 A max. 1 A max. 1 A max.<br />

NO 10 A max. 1 A max. 1 A max.<br />

Minimum applicable load (see note) 160 mA at 5 VDC 1 mA at 5 VDC 1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 189.<br />

184


SSG<br />

SSG<br />

Engineering Data (Reference Values)<br />

Mechanical Durability (Pin Plunger Models)<br />

SSG-5 Models<br />

Number of operations (x10 3 )<br />

40,000<br />

30,000<br />

20,000<br />

10,000<br />

5,000<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 60 operations/min<br />

Electrical Durability (Pin Plunger Models)<br />

SSG-5 Models<br />

Number of operations (x10 3 )<br />

5,000<br />

3,000<br />

1,000<br />

500<br />

300<br />

100<br />

50<br />

30<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

cosφ = 1<br />

250 VAC<br />

125 VAC<br />

0.1 0.2 0.3 0.4 0.5 0.6 0.7<br />

Overtravel (mm)<br />

10<br />

0 1 2 3 4 5 6 7<br />

Switching current (A)<br />

Dimensions<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Solder Terminals Quick-connect Terminals (#110)<br />

2.2<br />

6.1<br />

2.2 +0.1<br />

0<br />

2.5 dia.<br />

5.1<br />

1.6<br />

7.5±0.3<br />

1.8<br />

C NO NC<br />

9.5±0.1<br />

8.9 7.2<br />

19.8<br />

3.5<br />

6.9 7.7 OP<br />

2.2 +0.1<br />

0 dia. hole<br />

0.5<br />

PT<br />

3.2<br />

6.4±0.2<br />

Three, 1.6-dia. holes<br />

10.6<br />

2.2<br />

7.1<br />

2.2 +0.1<br />

0<br />

2.5 dia.<br />

5.1<br />

1.6<br />

7.5±0.3<br />

1.8<br />

C NO<br />

9.5±0.1<br />

8.9 7.2<br />

19.8<br />

NC<br />

6.9 7.7<br />

2.2 +0.1<br />

0 dia. hole<br />

0.5<br />

PT<br />

OP<br />

3.5<br />

2.8±0.2<br />

3.2<br />

6.4±0.2<br />

Three,<br />

1.2-dia.<br />

holes<br />

PCB Terminals<br />

PCB Mounting Dimensions (Reference)<br />

4.8±0.3<br />

2.87±0.1<br />

1.8<br />

PT<br />

3.5<br />

Three, 1.35 dia. to 1.5 dia.<br />

2.2 +0.1<br />

–0<br />

3.4±0.1<br />

2.5 dia.<br />

5.15<br />

7.62±0.2<br />

C<br />

NO<br />

9.5±0.1<br />

19.8<br />

NC<br />

6.9 7.7<br />

OP<br />

2.2 +0.1<br />

0 dia. hole<br />

Three, 1.2±0.1<br />

Three, 0.8<br />

7.62±0.2<br />

1.3±0.3<br />

0.5±0.05<br />

6.4±0.2<br />

1.8<br />

4±0.3<br />

2.78±0.1<br />

9.5±0.1<br />

15.24±0.1<br />

7.62±0.1<br />

185


SSG<br />

SSG<br />

Mounting Holes<br />

Two, 2.2-dia. mounting holes or<br />

M2.2 screw holes<br />

9.5 ± 0.1<br />

Make sure that the plate to which the SSG is mounted is flat. If the<br />

plate has protruding or warped part, the SSG may not operate properly.<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Every actual model number includes the code instead of for the kind of terminals incorporated by the model.<br />

3. Unless otherwise specified, a tolerance of ±0.25 mm applies to all dimensions.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Solder/Quick-connect Terminals<br />

Pin Plunger Models<br />

SSG-01<br />

SSG-5<br />

SSG-01-5<br />

SSG-5-5<br />

2.2<br />

6.1<br />

2.2 +0.1<br />

0<br />

2.5 dia.<br />

5.1<br />

1.6<br />

1.8<br />

A<br />

7.5±0.3<br />

C NO NC<br />

9.5±0.1<br />

8.9 7.2<br />

19.8<br />

0.5<br />

PT<br />

3.5<br />

6.9 7.7 OP<br />

2.2 +0.1<br />

0 dia. hole<br />

3.2<br />

6.4±0.2<br />

Model<br />

SSG-01<br />

SSG-5<br />

SSG-01-5<br />

SSG-5-5<br />

OF max. 1.50 N {153 gf} 0.50 N {51 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

FP max. ---<br />

OP<br />

Three, 1.6-dia. holes<br />

0.25 N {25 gf}<br />

0.6 mm<br />

0.4 mm<br />

0.1 mm<br />

8.4±0.3 mm<br />

0.04 N {4 gf}<br />

Hinge Lever Models<br />

SSG-01L1<br />

SSG-5L1<br />

SSG-01L1-5<br />

SSG-5L1-5<br />

6.1<br />

t0.3 Stainless-steel lever<br />

2.2 +0.1<br />

0<br />

2.2<br />

2.5 dia.<br />

5.1<br />

1.6<br />

A<br />

C NO NC<br />

9.5±0.1<br />

8.9 7.2<br />

19.8<br />

5.3±0.4<br />

6.9 7.7<br />

0.5<br />

OP FP<br />

2.2 +0.1<br />

0 dia. hole<br />

3.6<br />

3.2<br />

6.4+0.2<br />

Model<br />

SSG-01L1<br />

SSG-5L1<br />

SSG-01L1-5<br />

SSG-5L1-5<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max. ---<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

FP max. 13.6 mm<br />

+1.0 10<br />

OP 8.8 –0.6 mm<br />

Three, 1.6-dia. holes<br />

0.02 N {2 gf}<br />

Note:<br />

Also available are models with a hinge lever length of 39 mm under the following model numbers; SSG-01L14, SSG-5L14,<br />

SSG-01L14-5, and SSG-5L14-5. Consult your OMRON sales representative for these models.<br />

186


SSG<br />

SSG<br />

Simulated Roller Lever Models<br />

SSG-01L3<br />

SSG-5L3<br />

SSG-01L3-5<br />

SSG-51L3-5<br />

6.1<br />

t0.3 Stainless-steel lever<br />

2.2 +0.1<br />

0<br />

2.2<br />

2.5 dia.<br />

5.1<br />

1.6<br />

9.5±0.1<br />

1.3R<br />

C NO NC<br />

8.9 7.2<br />

A<br />

6.9 7.7<br />

0.5<br />

6.3±0.4<br />

FP<br />

OP<br />

2.2 +0.1<br />

0 dia. hole<br />

3.6<br />

3.2<br />

6.4±0.2<br />

Model<br />

SSG-01L3<br />

SSG-5L3<br />

SSG-01L3-5<br />

SSG-5L3-5<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

Three, 1.6-dia. holes<br />

MD max. ---<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

FP max. 15.5 mm<br />

OP<br />

+1.0 10<br />

10.7 –0.6 mm<br />

0.02 N {2 gf}<br />

19.8<br />

Hinge Roller Lever Models<br />

SSG-01L2<br />

SSG-5L2<br />

SSG-01L2-5<br />

SSG-5L2-5<br />

A<br />

t0.3 Stainless-steel lever<br />

5±0.4<br />

4.8 dia. × 3.2<br />

Acetal resin roller<br />

Model<br />

SSG-01L2<br />

SSG-5L2<br />

SSG-01L2-5<br />

SSG-5L2-5<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max. ---<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

0.02 N {2 gf}<br />

2.2 +0.1<br />

–0<br />

2.2<br />

6.9 7.7<br />

OP<br />

FP<br />

FP max. 19.0 mm<br />

OP<br />

+1.0 10<br />

14.5 –0.6 mm<br />

6.1<br />

2.5 dia.<br />

5.1<br />

1.6<br />

C NO NC<br />

9.5±0.1<br />

8.9 7.2<br />

19.8<br />

2.2 +0.1<br />

0 dia. hole<br />

0.5<br />

3.2<br />

6.4±0.2<br />

Three, 1.6-dia. holes<br />

PCB Terminal Models<br />

Pin Plunger<br />

SSG-01P<br />

SSG-5P<br />

SSG-01P-5<br />

SSG-5P-5<br />

4.8±0.3<br />

2.87±0.1<br />

2.2 +0.1<br />

–0<br />

1.8<br />

A<br />

PT<br />

3.5<br />

Model<br />

SSG-01P<br />

SSG-5P<br />

{ g }<br />

0.25 N {25 gf}<br />

0.6 mm<br />

0.4 mm<br />

0.1 mm<br />

SSG-01P-5<br />

SSG-5P-5<br />

{ g }<br />

0.04 N {4 gf}<br />

OF max. 1.50 N {153 gf} 0.50 N {51 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

3.4±0.1<br />

C<br />

NO<br />

NC<br />

6.9 7.7<br />

OP<br />

FP max. ---<br />

OP 11.8±0.4 mm<br />

2.2 +0.1<br />

0 dia. hole<br />

2.5 dia.<br />

5.15<br />

7.62±0.2<br />

9.5±0.1<br />

19.8<br />

Three, 1.2±0.1<br />

Three, 0.8<br />

7.62±0.2<br />

1.3±0.3<br />

0.5±0.05<br />

6.4±0.2<br />

1.8<br />

4±0.3<br />

187


SSG<br />

SSG<br />

Hinge Lever Models<br />

SSG-01L1P<br />

SSG-5L1P<br />

SSG-01L1P-5<br />

SSG-5L1P-5<br />

t0.3 Stainless-steel lever<br />

2.87±0.1<br />

2.2 +0.1<br />

0<br />

3.4±0.1<br />

C<br />

A<br />

NO<br />

5.3±0.4<br />

6.9<br />

7.7<br />

NC<br />

FP<br />

OP<br />

3.6<br />

Model SSG-01L1P<br />

SSG-5L1P<br />

{ g }<br />

RF min. 0.06 N {6 gf}<br />

PT max. ---<br />

OT min. 1.0 mm<br />

MD max. 0.8 mm<br />

SSG-01L1P-5<br />

SSG-5L1P-5<br />

{ g }<br />

0.02 N {2 gf}<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

FP max. 17.0 mm<br />

OP<br />

+1.1 11<br />

12.2 –0.7 mm<br />

2.5 dia.<br />

5.15<br />

7.62±0.2<br />

9.5±0.1<br />

19.8<br />

2.2 +0.1<br />

0 dia. hole<br />

Three, 1.2±0.1<br />

Three, 0.8<br />

7.62±0.2<br />

1.3±0.3<br />

0.5±0.05<br />

6.4±0.2<br />

1.8<br />

4±0.3<br />

Note:<br />

Also available are models with a hinge lever length of 39 mm under the following model numbers; SSG-01L14P, SSG-5L14P,<br />

SSG-01L14P-5, and SSG-5L14P-5. Consult your OMRON sales representative for these models.<br />

Simulated Roller Lever Models<br />

SSG-01L3P<br />

SSG-5L3P<br />

SSG-01L3P-5<br />

SSG-51L3P-5<br />

A<br />

t0.3 Stainless-steel lever<br />

2.87±0.1<br />

1.3R<br />

6.3±0.4<br />

3.6<br />

Model SSG-01L3P<br />

SSG-5L3P<br />

{ g }<br />

RF min. 0.06 N {6 gf}<br />

PT max. ---<br />

OT min. 1.0 mm<br />

MD max. 0.8 mm<br />

SSG-01L3P-5<br />

SSG-5L3P-5<br />

{ g }<br />

0.02 N {2 gf}<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

2.2 +0.1<br />

0<br />

3.4±0.1<br />

C<br />

NO<br />

NC<br />

6.9 7.7<br />

FP<br />

OP<br />

FP max. 18.9 mm<br />

OP<br />

+1.1 11<br />

14.4 –0.7 mm<br />

2.5 dia.<br />

5.15<br />

7.62±0.2<br />

9.5±0.1<br />

19.8<br />

2.2 +0.1<br />

0 dia. hole<br />

Three, 1.2±0.1<br />

Three, 0.8<br />

7.62±0.2<br />

1.3±0.3<br />

0.5±0.05<br />

6.4±0.2<br />

1.8<br />

4±0.3<br />

Hinge Roller Lever Models<br />

SSG-01L2P<br />

SSG-5L2P<br />

SSG-01L2P-5<br />

SSG-5L2P-5<br />

t0.3 Stainless-steel lever<br />

2.87±0.1<br />

2.2 +0.1<br />

0<br />

3.4±0.1<br />

C<br />

NO<br />

NC<br />

6.9<br />

5±0.4<br />

7.7<br />

A<br />

OP<br />

FP<br />

4.8 dia. × 3.2<br />

Acetal resin roller<br />

Model SSG-01L2P<br />

SSG-5L2P<br />

{ g }<br />

RF min. 0.06 N {6 gf}<br />

PT max. ---<br />

OT min. 1.0 mm<br />

MD max. 0.8 mm<br />

SSG-01L2P-5<br />

SSG-5L2P-5<br />

{ g }<br />

0.02 N {2 gf}<br />

OF max. 0.60 N {61 gf} 0.20 N {20 gf}<br />

FP max. 22.4 mm<br />

OP<br />

+1.1 11<br />

17.9 –0.7 mm<br />

2.5 dia.<br />

5.15<br />

7.62±0.2<br />

9.5±0.1<br />

19.8<br />

2.2 +0.1<br />

0 dia. hole<br />

Three, 1.2±0.1<br />

Three, 0.8<br />

7.62±0.2<br />

1.3±0.3<br />

0.5±0.05<br />

6.4±0.2<br />

1.8<br />

4±0.3<br />

188


SSG<br />

SSG<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first insert the lead wire<br />

conductor through the terminal hole and then take the following<br />

steps promptly.<br />

• Make sure that the capacity of the soldering iron is 60 W<br />

maximum. Do not take more than 5 s to solder the switch<br />

terminal. Improper soldering involving an excessively high<br />

temperature or excessive soldering time may deteriorate the<br />

characteristics of the Switch.<br />

• Be sure to apply only the minimum required amount of flux. The<br />

SSG may have contact failures if flux intrudes into the interior of<br />

the SSG.<br />

• Use the following lead wires to connect to the solder terminals.<br />

Type<br />

Conductor size<br />

SSG-01 AWG 22 to 20<br />

SSG-5 AWG 20 to 18<br />

To automatically solder the Switch to a PCB in a soldering bath,<br />

complete soldering within 5 seconds at a flux temperature of 250°C<br />

and avoid the overflow of flux onto the surface of the PCB where the<br />

Switch or other parts are mounted.<br />

Wire the quick-connect terminals (#110) with receptacles. Insert the<br />

terminals straight into the receptacles. Do not impose excessive<br />

force on the terminal in the horizontal direction, otherwise the terminal<br />

may be deformed or the housing may be damaged.<br />

Insulation Distance<br />

The Switch does not have a ground terminal. According to<br />

EN61058-1, the minimum insulation thickness for this Switch<br />

should be 0.9 mm. If the insulation distance cannot be provided in<br />

the product incorporating the Switch, either use a Switch with insulation<br />

barrier or use a Separator to ensure sufficient insulation<br />

distance.<br />

Correct Use<br />

Mounting<br />

Use M2.2 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.20 to<br />

0.24 N m {2 to 2.5 kgf cm}.<br />

Operating Stroke<br />

Make sure that the operating stroke is 70% to 100% of the rated OT<br />

distance. Do not operate the actuator exceeding the OT distance,<br />

otherwise the durability of the Switch may be shortened.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range for<br />

SSG-01 (micro load<br />

models)<br />

Operating<br />

range for<br />

SSG-5<br />

(generalload<br />

models)<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B096-E1-02B<br />

189


Subminiature <strong>Basic</strong> Switch<br />

D2S<br />

Subminiature Switch with Superb Flux<br />

Resistance<br />

One-piece terminal construction to keep out flux.<br />

High operating-position accuracy (±0.25 mm)<br />

enables easy peripheral design and positioning.<br />

Use of pin plunger also allows horizontal operation.<br />

Available with self-clinching PCB or solder<br />

terminals.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2S-<br />

1 2 3 4<br />

1. Ratings<br />

10: 10.1 A at 250 VAC<br />

5: 5 A at 125 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

L: Hinge lever<br />

L13: Simulated roller lever<br />

L2: Hinge roller lever<br />

List of Models<br />

3. Maximum Operating Force<br />

None: 1.47 N {150 gf}<br />

-F: 0.49 N {50 gf}<br />

Note: These value are for the pin plunger models.<br />

4. Terminals<br />

None: Solder terminals<br />

D: Self-clinching PCB terminals<br />

Actuator Terminals OF max. Model<br />

10.1 A 5 A 0.1 A<br />

Pin plunger Solder terminals 1.47 N {150 gf} D2S-10 D2S-5 D2S-01<br />

0.49 N {50 gf} --- D2S-5-F D2S-01-F<br />

Self-clinching PCB 1.47 N {150 gf} D2S-10D D2S-5D D2S-01D<br />

terminals<br />

0.49 N {50 gf} --- D2S-5-FD D2S-01-FD<br />

Hinge lever Solder terminals 0.49 N {50 gf} D2S-10L D2S-5L D2S-01L<br />

0.18 N {18 gf} --- D2S-5L-F D2S-01L-F<br />

Self-clinching PCB 0.49 N {50 gf} D2S-10LD D2S-5LD D2S-01LD<br />

terminals<br />

0.18 N {18 gf} --- D2S-5L-FD D2S-01L-FD<br />

Simulated roller Solder terminals 0.49 N {50 gf} D2S-10L13 D2S-5L13 D2S-01L13<br />

lever<br />

0.18 N {18 gf} --- D2S-5L13-F D2S-01L13-F<br />

Self-clinching PCB 0.49 N {50 gf} D2S-10L13D D2S-5L13D D2S-01L13D<br />

terminals<br />

0.18 N {18 gf} --- D2S-5L13-FD D2S-01L13-FD<br />

Hinge roller lever Solder terminals 0.49 N {50 gf} D2S-10L2 D2S-5L2 D2S-01L2<br />

0.18 N {18 gf} --- D2S-5L2-F D2S-01L2-F<br />

Self-clinching PCB 0.49 N {50 gf} D2S-10L2D D2S-5L2D D2S-01L2D<br />

terminals<br />

0.18 N {18 gf} --- D2S-5L2-FD D2S-01L2-FD<br />

190


D2S<br />

D2S<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

D2S-10 250 VAC 10.1 A<br />

D2S-5<br />

125 VAC<br />

250 VAC<br />

Resistive load<br />

5 A<br />

3 A<br />

D2S-01 125 VAC 0.1 A<br />

30 VDC 0.1 A<br />

Note: The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Voltage D2S-10, D2S-5: Rivet contact D2S-01: Crossbar contact<br />

Non-inductive load Inductive load Non-inductive load<br />

Resistive load Lamp load Inductive load Motor load Resistive load<br />

NC NO NC NO NC NO NC NO NC NO<br />

125 VAC 5 (10.1) A 1.5 A 0.7 A 3 A 2.5 A 1.3 A 0.1 A<br />

250 VAC 3 (10.1) A 1 A 0.5 A 2 A 1.5 A 0.8 A ---<br />

8 VDC 5 (10.1) A 2 A 5 A 4 A 3 A 0.1 A<br />

14 VDC 5 (10.1) A 2 A 4 A 4 A 3 A 0.1 A<br />

30 VDC 4 A 2 A 3 A 3 A 3 A 0.1 A<br />

125 VDC 0.4 A 0.05 A 0.4 A 0.4 A 0.05 A ---<br />

250 VDC 0.2 A 0.03 A 0.2 A 0.2 A 0.03 A ---<br />

Note: 1. Data in parentheses apply to the D2S-10 models only.<br />

2. The above values are for the steady-state current.<br />

3. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

4. Lamp loads have an inrush current of 10 times the steady-state current.<br />

5. Motor loads have an inrush current of 6 times the steady-state current.<br />

191


D2S<br />

D2S<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value) (see note 2)<br />

Dielectric strength (see note 3)<br />

Vibration resistance<br />

(see note 4)<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 400 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 M min. (at 500 VDC)<br />

OF 1.47 N {150 gf}: D2S-10, D2S-5 models: 30 m max.<br />

D2S-01 models: 50 m max.<br />

OF 0.49 N {50 gf}: D2S-5 models: 50 m max.<br />

D2S-01 models: 100 m max.<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 4) Destruction: OF 1.47 N {150 gf}: 1,000 m/s 2 {approx. 100G} max.<br />

OF 0.49 N {50 gf}: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: OF 1.47 N {150 gf}: 300 m/s 2 {approx. 30G} max.<br />

OF 0.49 N {50 gf}: 200 m/s 2 {approx. 20G} max.<br />

Durability (see note 5) Mechanical: D2S-10 models: 10,000,000 operations min. (60 operations/min)<br />

D2S-5, D2S-01 models: 30,000,000 operations min. (60 operations/min)<br />

(Refer to Engineering Data.)<br />

Electrical: D2S-10 models: 50,000 operations min. (30 operations/min)<br />

D2S-5, D2S-01 models: 200,000 operations min. (30 operations/min)<br />

(Refer to Engineering Data.)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

IEC IP40<br />

Class 1<br />

Proof tracking index (PTI) 175<br />

Ambient operating<br />

–25° to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 1.6 g (pin plunger models)<br />

1. The data given above are initial values.<br />

2. The specifications shown with the OF values are those for pin plunger models.<br />

3. The dielectric strength shown in the table is for models with a Separator.<br />

4. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

5. For testing conditions, consult your OMRON sales representative.<br />

192


D2S<br />

D2S<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage D2S-10 D2S-5 D2S-01<br />

125 VAC --- 5 A 0.1 A<br />

250 VAC 10.1 A 3 A ---<br />

30 VDC --- --- 0.1 A<br />

Contact Form<br />

SPDT<br />

Contact Specifications<br />

Item D2S-10 D2S-5 D2S-01<br />

Contact Specification Rivet Crossbar<br />

Material Silver Silver Gold alloy<br />

alloy<br />

Gap 0.5 mm<br />

(standard<br />

value)<br />

Inrush NC 20 A max. 1 A max.<br />

current<br />

NO 15 A max. 10 A max. 1 A max.<br />

Minimum applicable<br />

load (see note)<br />

Note:<br />

160 mA at 5 VDC 1 mA at<br />

5 VDC<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 196.<br />

Engineering Data (Reference Values)<br />

Mechanical Durability<br />

(Pin Plunger Models)<br />

Electrical Durability<br />

(Pin Plunger Models)<br />

Number of operations (x 10 4 )<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 60 operations/min<br />

D2S-01 models<br />

D2S-5 models<br />

D2S-10 models<br />

Number of operations (x 10 4 )<br />

D2S-5 models<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

125 VAC, cosφ=1<br />

D2S-10 modes<br />

Overtravel (mm)<br />

Switching current (A)<br />

193


D2S<br />

D2S<br />

Dimensions<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Solder terminals<br />

Self-clinching PCB terminals<br />

3.3±0.1<br />

2<br />

3.3±0.1<br />

2<br />

1.8±0.1<br />

7.3<br />

3.9<br />

Three, 1.6 dia.<br />

holes<br />

1.85<br />

8.8±0.2<br />

5.15 9.5±0.1<br />

16.1±0.2<br />

1.6<br />

3.2<br />

0.5<br />

6.4±0.2<br />

1.85<br />

8.8±0.2<br />

5.15 9.5±0.1<br />

16.1±0.2<br />

0.8<br />

1.2<br />

1.3<br />

6.4±0.2<br />

0.5<br />

PCB Mounting Dimensions (Reference)<br />

Three, 1.35 to 1.5 dia.<br />

8.8<br />

16.1<br />

Thickness of PCB: t = 1.6 mm<br />

Mounting Holes<br />

Two, 2.4-dia. mounting hole<br />

or M2.3 screw holes<br />

9.5±0.1<br />

Dimensions and Operating Characteristics<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Unless specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following figures show models with self-clinching PCB terminals. For the solder terminals, refer to Terminals.<br />

4. The in the model number is replaced with “D” for self-clinching PCB terminals or removed for solder terminals.<br />

5. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2S-01, D2S-01-F, D2S-5,<br />

D2S-5-F, D2S-10 (5.3)<br />

2.35±0.05<br />

2.5±0.07 dia.<br />

7.5±0.1<br />

1.8<br />

9.5±0.1<br />

16.1±0.2<br />

19.8±0.2<br />

A<br />

2.35±0.05 dia.<br />

PT<br />

7.7 OP<br />

7<br />

2 3.3±0.1<br />

3.9<br />

3.6<br />

6.4±0.2<br />

1.8±0.1<br />

0.5<br />

1.3<br />

Model<br />

D2S-01<br />

D2S-5<br />

D2S-10<br />

D2S-01-F<br />

D2S-5-F<br />

OF max. 1.47 N {150 gf} 0.49 N {50 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.25 N {25 gf}<br />

0.7 mm<br />

0.4 mm<br />

0.1 mm<br />

8.4±0.25 mm<br />

0.04 N {4 gf}<br />

194


D2S<br />

D2S<br />

Hinge Lever Models<br />

D2S-01L, D2S-01L-F, D2S-5L,<br />

D2S-5L-F, D2S-10L<br />

t = 0.3*<br />

14.5<br />

A<br />

2.35±0.05 dia.<br />

3.6<br />

Model<br />

D2S-01L<br />

D2S-5L<br />

D2S-10L<br />

D2S-01L-F<br />

D2S-5L-F<br />

OF max. 0.49 N {50 gf} 0.18 N {18 gf}<br />

RF min.<br />

0.06 N {6 gf}<br />

0.02 N {2 gf}<br />

2.35±0.05<br />

2.5±0.07 dia.<br />

9.5±0.1<br />

16.1±0.2<br />

19.8±0.2<br />

7.7 OP<br />

7<br />

2 3.3±0.1<br />

3.9<br />

FP<br />

6.4±0.2<br />

0.5<br />

1.3<br />

*Stainless-steel lever<br />

1.8±0.1<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

1.0 mm<br />

0.8 mm<br />

13.6 mm<br />

9.4±0.8 mm<br />

Simulated Roller Lever Models<br />

D2S-01L13, D2S-01L13-F,<br />

D2S-5L13, D2S-5L13-F,<br />

D2S-10L13<br />

2.35±0.05<br />

2.5±0.07 dia.<br />

t = 0.3*<br />

15.8<br />

2.35±0.05<br />

dia.<br />

9.5±0.1<br />

16.1±0.2<br />

19.8±0.2<br />

A<br />

7<br />

R1.3<br />

7.7<br />

OP<br />

2 3.3±0.1<br />

3.9<br />

FP<br />

3.6<br />

6.4±0.2<br />

1.8±0.1<br />

0.5<br />

1.3<br />

*Stainless-steel lever<br />

Model<br />

D2S-01L13<br />

D2S-5L13<br />

D2S-10L13<br />

D2S-01L13-F<br />

D2S-5L13-F<br />

OF max. 0.49 N {50 gf} 0.18 N {18 gf}<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

15.5 mm<br />

11.4±0.8 mm<br />

0.02 N {2 gf}<br />

Hinge Roller Lever Models<br />

D2S-01L2, D2S-01L2-F, D2S-5L2,<br />

D2S-5L2-F, D2S-10L2<br />

2.35±0.05<br />

2.5±0.07 dia.<br />

14.5<br />

t = 0.3* 2.35±0.05<br />

dia.<br />

9.5±0.1<br />

16.1±0.2<br />

19.8±0.2<br />

A<br />

7<br />

7.7<br />

OP<br />

2 3.3±0.1<br />

3.9<br />

FP<br />

*Stainless-steel lever<br />

**Oil-less polyacetal resin roller<br />

4.8 dia.3.2**<br />

6.4±0.2<br />

1.8±0.1<br />

0.5<br />

1.3<br />

Model<br />

D2S-01L2<br />

D2S-5L2<br />

D2S-10L2<br />

D2S-01L2-F<br />

D2S-5L2-F<br />

OF max. 0.49 N {50 gf} 0.18 N {18 gf}<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

19.3 mm<br />

15.1±0.8 mm<br />

0.02 N {2 gf}<br />

195


D2S<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first insert the lead wire<br />

conductor through the terminal hole and then conduct soldering.<br />

Make sure that the capacity of the soldering iron is 60 W maximum.<br />

Do not take more than 5 s to solder the switch terminal. Improper<br />

soldering involving an excessively high temperature or excessive<br />

soldering time may deteriorate the characteristics of the Switch.<br />

When soldering the lead wire to the PCB terminal, pay careful attention<br />

so that the flux and solder liquid level does not exceed the PCB<br />

level.<br />

D2S<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M2.3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.23 to<br />

0.26 N m {2.3 to 2.7 kgf cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Operating Stroke Setting<br />

Take particular care in setting the operating stroke for the pin plunger<br />

models. Make sure that the operating stroke is 70% to 100% of<br />

the rated OT distance. Do not operate the actuator exceeding the<br />

OT distance, otherwise the durability of the Switch may be shortened.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range<br />

for micro load<br />

models D2S-01<br />

Operating<br />

range for<br />

general load<br />

models<br />

D2S-5,<br />

D2S-10<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B092-E1-03B<br />

196


Ultra Subminiature <strong>Basic</strong> Switch<br />

D2F<br />

Subminiature Size Ideal for PCB<br />

Mounting (12.86.55.8 (WHD))<br />

Incorporating a snapping mechanism made with<br />

two highly precise split springs that ensures a long<br />

service life.<br />

Insertion molded terminals and a two-stage bottom<br />

with different levels prevent flux penetration.<br />

Self-clinching PCB, right-angled, left-angled, and<br />

solder terminals are available.<br />

Meets a wide range of applications, including home<br />

appliances, audio equipment, office machines, and<br />

communications equipment.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2F-<br />

1 2 3 4<br />

1. Ratings<br />

None: General loads<br />

01: Micro loads (0.1 A at 30 VDC)<br />

2. Maximum Operating Force<br />

None: 1.47 N {150 gf}<br />

F: 0.74 N {75 gf}<br />

Note: These values are for the pin plunger models.<br />

3. Actuator<br />

None: Pin plunger<br />

L: Hinge lever<br />

L2: Hinge roller lever<br />

L3: Simulated roller lever<br />

4. Terminals<br />

None: PCB terminals/straight terminals<br />

-T: Self-clinching PCB terminals<br />

-A: Right-angled PCB terminals<br />

-A1: Left-angled PCB terminals<br />

-D3: Solder terminals<br />

-D: Compact solder terminals<br />

197


D2F<br />

D2F<br />

List of Models<br />

Actuator General loads General loads Micro loads<br />

OF max. (see note)<br />

3 A 1 A 0.1 A<br />

General-purpose<br />

1.47 N {150 gf}<br />

Low operating<br />

force 0.74 N {75 gf}<br />

General-purpose<br />

1.47 N {150 gf}<br />

Low operating<br />

force 0.74 N {75 gf}<br />

Pin plunger PCB terminals D2F D2F-F D2F-01 D2F-01F<br />

Self-clinching D2F-T D2F-F-T D2F-01-T D2F-01F-T<br />

terminals<br />

Right-angled<br />

D2F-A D2F-F-A D2F-01-A D2F-01F-A<br />

terminals<br />

Left-angled terminals D2F-A1 D2F-F-A1 D2F-01-A1 D2F-01F-A1<br />

Solder terminals D2F-D3 D2F-F-D3 D2F-01-D3 D2F-01F-D3<br />

Compact solder D2F-D D2F-F-D D2F-01-D D2F-01F-D<br />

terminals<br />

Hinge lever PCB terminals D2F-L D2F-FL D2F-01L D2F-01FL<br />

Self-clinching D2F-L-T D2F-FL-T D2F-01L-T D2F-01FL-T<br />

terminals<br />

Right-angled<br />

D2F-L-A D2F-FL-A D2F-01L-A D2F-01FL-A<br />

terminals<br />

Left-angled terminals D2F-L-A1 D2F-FL-A1 D2F-01L-A1 D2F-01FL-A1<br />

Solder terminals D2F-L-D3 D2F-FL-D3 D2F-01L-D3 D2F-01FL-D3<br />

Compact solder D2F-L-D D2F-FL-D D2F-01L-D D2F-01FL-D<br />

terminals<br />

Simulated PCB terminals D2F-L3 D2F-FL3 D2F-01L3 D2F-01FL3<br />

roller lever<br />

Self-clinching D2F-L3-T D2F-FL3-T D2F-01L3-T D2F-01FL3-T<br />

terminals<br />

Right-angled<br />

D2F-L3-A D2F-FL3-A D2F-01L3-A D2F-01FL3-A<br />

terminals<br />

Left-angled terminals D2F-L3-A1 D2F-FL3-A1 D2F-01L3-A1 D2F-01FL3-A1<br />

Solder terminals D2F-L3-D3 D2F-FL3-D3 D2F-01L3-D3 D2F-01FL3-D3<br />

Compact solder D2F-L3-D D2F-FL3-D D2F-01L3-D D2F-01FL3-D<br />

terminals<br />

Hinge roller PCB terminals D2F-L2 D2F-FL2 D2F-01L2 D2F-01FL2<br />

lever<br />

Self-clinching D2F-L2-T D2F-FL2-T D2F-01L2-T D2F-01FL2-T<br />

terminals<br />

Right-angled<br />

D2F-L2-A D2F-FL2-A D2F-01L2-A D2F-01FL2-A<br />

terminals<br />

Left-angled terminals D2F-L2-A1 D2F-FL2-A1 D2F-01L2-A1 D2F-01FL2-A1<br />

Solder terminals D2F-L2-D3 D2F-FL2-D3 D2F-01L2-D3 D2F-01FL2-D3<br />

Compact solder<br />

terminals<br />

D2F-L2-D D2F-FL2-D D2F-01L2-D D2F-01FL2-D<br />

Note:<br />

The OF values shown in the table are for the pin plunger models.<br />

Specifications<br />

Ratings<br />

Item D2F models D2F-01 models<br />

OF max.<br />

1.47 N {150 gf}<br />

(General purpose)<br />

0.74 N {75 gf}<br />

(Low operating)<br />

1.47 N {150 gf}<br />

(General purpose)<br />

Resistive load<br />

Rated voltage 125 VAC 3 A 1 A ---<br />

30 VDC 2 A 0.5 A 0.1 A<br />

Note: 1. Consult your OMRON sales representative before using the Switch with inductive or motor loads.<br />

2. The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

0.74 N {75 gf}<br />

(Low operating)<br />

198


D2F<br />

D2F<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength (see note 2)<br />

Vibration resistance<br />

(see note 3)<br />

Shock resistance<br />

(see note 3)<br />

Durability (see note 4)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

1 to 500 mm/s (pin plunger models)<br />

Mechanical: 200 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

D2F models: 30 mΩ max.<br />

D2F-F models: 50 mΩ max.<br />

D2F-01 models: 100 mΩ max.<br />

600 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal part<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 1,000,000 operations min. (60 operations/min) (Refer to Engineering Data.)<br />

Electrical: 30,000 operations min. (30 operations/min) (Refer to Engineering Data.)<br />

IEC IP40<br />

Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating<br />

–25°C to 65°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

1. The data given above are initial values.<br />

85% max. (for 5°C to 35°C)<br />

Approx. 0.5 g (pin plunger models)<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the values are at the free position and total travel position. For the lever models, they are at the total<br />

travel position.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. 41515)/<br />

CSA C22.2 No. 55 (LR21642)<br />

Rated<br />

voltage<br />

D2F (generalpurpose)<br />

D2F (low<br />

operating<br />

force)<br />

125 VAC 3 A 1 A ---<br />

30 VDC 2 A 0.5 A 0.1 A<br />

Contact Specifications<br />

D2F-01<br />

Item D2F models D2F-01 models<br />

Contact Specification Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap<br />

0.25 mm<br />

(standard<br />

value)<br />

Minimum applicable load<br />

(see note)<br />

100 mA<br />

at 5 VDC<br />

1 mA at 5 VDC<br />

Contact Form<br />

SPDT<br />

Note:<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 202.<br />

199


D2F<br />

D2F<br />

Engineering Data (Reference Values)<br />

Mechanical Durability (Pin Plunger Models)<br />

D2F, D2F-01<br />

Number of operations (x10 3 )<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

1,000<br />

700<br />

500<br />

300<br />

100<br />

Ambient temperature: 20°±2°C<br />

Ambient humidity: 65±5% max.<br />

Without load<br />

Operating frequency: 60 operations/min<br />

Electrical Durability (Pin Plunger Models)<br />

D2F<br />

Number of operations (x10 3 )<br />

300<br />

100<br />

50<br />

30<br />

20<br />

10<br />

30 VDC<br />

Ambient temperature: 20°±2°C<br />

Ambient humidity: 65±5% max.<br />

Without load<br />

Operating frequency: 30 operations/min<br />

125 VAC<br />

0<br />

OT (mm)<br />

Switching current (A)<br />

For details about the D2F-01, consult your<br />

OMRON sales representative.<br />

Dimensions<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

PCB Terminals (Standard)<br />

Self-clinching PCB Terminals<br />

1.5<br />

3.5<br />

3.15 6.5±0.1 0.4<br />

0.9<br />

5.08 5.08<br />

5.8±0.15<br />

12.8±0.15<br />

1.5<br />

3.4<br />

3.15 6.5±0.1 0.9<br />

5.08 5.08<br />

12.8±0.15<br />

0.4±0.05<br />

1.25±0.15<br />

5.8±0.15<br />

1.5<br />

1.6±0.15<br />

Right-angled PCB Terminals<br />

Left-angled PCB Terminals<br />

3.15<br />

6.5±0.1<br />

5.08 5.08<br />

12.8±0.15<br />

0.9<br />

1.5<br />

2.6±0.2<br />

0.4<br />

5.8±0.15<br />

3.1±0.2<br />

3.15<br />

6.5±0.1<br />

5.08 5.08<br />

12.8±0.15<br />

0.9<br />

1.5<br />

2.6±0.2<br />

0.4<br />

5.8±0.15<br />

3.1±0.2<br />

Solder Terminals<br />

Compact Solder Terminals<br />

2<br />

0.5<br />

3.15<br />

6.5±0.1<br />

5.08 5.08<br />

12.8±0.15<br />

3.5<br />

1.2<br />

2.2<br />

1.5<br />

0.4<br />

5.8±0.15<br />

Three, 0.8-dia. holes<br />

3.15<br />

6.5±0.1<br />

5.08 5.08<br />

12.8±0.15<br />

1.6<br />

1.5 2.4<br />

0.4<br />

5.8±0.15<br />

200


D2F<br />

D2F<br />

PCB Mounting Dimensions<br />

(Reference)<br />

2.54<br />

Mounting Holes<br />

Two , 2-dia. mounting holes<br />

5.8 ± 0.15<br />

2.54<br />

6.5 ± 0.15<br />

5.08 ± 0.1<br />

12.8 ± 0.15<br />

Three,<br />

1.2 dia. holes<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following illustrations and drawings are for D2F models with PCB terminals. Self-clinching, solder, and right-angled, left-angled<br />

terminals are omitted from the following drawings. Refer to page 200 for these terminals. When ordering, replace with the code for<br />

the terminal that you need.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2F<br />

D2F-01<br />

D2F-F<br />

D2F-01F<br />

2.2 +0.12<br />

0 dia.<br />

2 +0.12<br />

0<br />

3.15<br />

A<br />

12.7<br />

1.2<br />

5.2<br />

6.5±0.1<br />

5.08 5.08<br />

12.8±0.15<br />

PT<br />

2 +0.12<br />

0 dia. holes<br />

0.9<br />

5 OP<br />

1.5<br />

3.5<br />

5.7<br />

2.9<br />

0.4<br />

5.8±0.15<br />

Model<br />

D2F<br />

D2F-01<br />

D2F-F<br />

D2F-01F<br />

OF max. 1.47 N {150 gf} 0.74 N {75 gf}<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

0.20 N {20 gf}<br />

0.5 mm<br />

0.25 mm<br />

0.12 mm<br />

5.5±0.3 mm<br />

0.05 N {5 gf}<br />

Hinge Lever Models<br />

D2F-L<br />

D2F-01L<br />

D2F-FL<br />

D2F-01FL<br />

12.8<br />

(10.8)<br />

t = 0.3 (see note)<br />

A<br />

OP<br />

FP<br />

3<br />

Model<br />

D2F-L<br />

D2F-01L<br />

D2F-FL<br />

D2F-01FL<br />

OF max. 0.78 N {80 gf} 0.25 N {25 gf}<br />

RF min.<br />

OT min.<br />

MD max.<br />

0.05 N {5 gf}<br />

0.55 mm<br />

0.5 mm<br />

0.02 N {2 gf}<br />

FP max.<br />

OP<br />

10 mm<br />

6.8±1.5 mm<br />

Note:<br />

Stainless-steel lever<br />

Simulated Roller Lever Models<br />

D2F-L3<br />

D2F-01L3<br />

D2F-FL3<br />

D2F-01FL3<br />

12.7<br />

(7.5)<br />

10<br />

1.3R<br />

A<br />

2.1<br />

t = 0.3 (see note)<br />

OP FP 3<br />

Model<br />

D2F-L3<br />

D2F-01L3<br />

D2F-FL3<br />

D2F-01FL3<br />

OF max. 0.78 N {80 gf} 0.39 N {40 gf}<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.05 N {5 gf}<br />

0.5 mm<br />

0.45 mm<br />

13 mm<br />

8.5±1.2 mm<br />

0.02 N {2 gf}<br />

Note:<br />

Stainless-steel lever<br />

201


D2F<br />

D2F<br />

Hinge Roller Lever Models<br />

D2F-L2<br />

D2F-01L2<br />

D2F-FL2<br />

D2F-01FL2<br />

12.8<br />

(10)<br />

4<br />

A 4.8 dia. × 2.8 (Resin roller)<br />

(4.6)<br />

Model<br />

D2F-L2<br />

D2F-01L2<br />

D2F-FL2<br />

D2F-01FL2<br />

OF max. 0.78 N {80 gf} 0.39 N {40 gf}<br />

RF min.<br />

0.05 N {5 gf}<br />

0.55 mm<br />

0.5 mm<br />

16.5 mm<br />

13±2 mm<br />

0.02 N {2 gf}<br />

t = 0.3<br />

(see<br />

note)<br />

4<br />

OP<br />

FP<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

Precautions<br />

Note:<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering a lead wire to the terminal, first insert the lead wire<br />

conductor into the terminal hole and then perform soldering.<br />

Make sure that the capacity of the soldering iron is 30 W maximum<br />

and that the temperature of the soldering iron tip is approximately<br />

300°C. (350°C maximum.) Complete the soldering within 3 s.<br />

Using a switch with improper soldering may result in abnormal heating,<br />

possibly resulting in burn.<br />

Applying a soldering iron for more than 3 s or using one that is rated<br />

at more than 30 W may deteriorate the switch characteristics.<br />

When soldering the lead wire to the PCB terminal, pay careful attention<br />

so that the flux and solder liquid level does not exceed the PCB<br />

level.<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M2 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.08 to<br />

0.1 N•m {0.8 to 1 kgf•cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Operating Stroke Setting<br />

Take particular care in setting the operating stroke for the pin plunger<br />

models. Make sure that the operating stroke is 70% to 100% of<br />

the rated OT distance. Do not operate the actuator exceeding the<br />

OT distance, otherwise the durability of the Switch may be shortened.<br />

Stainless-steel lever<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Inoperable<br />

range<br />

Operating range<br />

for micro load<br />

models D2F-01<br />

Operating<br />

range for<br />

general-load<br />

models<br />

D2F<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B036-E1-07C<br />

202


Ultra Subminiature <strong>Basic</strong> Switch<br />

J<br />

Subminiature Models Capable of<br />

Large-capacity Loads<br />

Snap-action switch allows large-capacity switching<br />

(7 A at 250 VAC) in spite of its small size<br />

(8.912.75.1 mm).<br />

Particularly suitable as control switches for<br />

applications where there are restrictions on<br />

installation space and weight.<br />

Easy positioning, as the pin plunger is located in<br />

alignment with the center line of one of the two<br />

mounting holes.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

J-7-<br />

1 2 3<br />

1. Ratings<br />

7: 7 A at 250 VAC<br />

2. Contact Material<br />

None: Gold-plated silver<br />

Y: Silver<br />

List of Models<br />

Actuator<br />

Model<br />

Pin plunger J-7<br />

Short hinge<br />

J-7-V<br />

lever<br />

Hinge lever<br />

J-7-V3<br />

3. Actuator<br />

None: Pin plunger<br />

V: Short hinge lever<br />

V3: Hinge lever<br />

V4: Long hinge lever<br />

V22: Short hinge roller lever<br />

V2: Hinge roller lever<br />

Long hinge lever<br />

J-7-V4<br />

Short hinge roller<br />

lever<br />

Hinge roller lever<br />

J-7-V22<br />

J-7-V2<br />

Note:<br />

Externally mounted levers JAL and JAL2 are sold separately.<br />

Refer to page 208.<br />

203


J<br />

J<br />

Specifications<br />

Ratings<br />

Rated voltage<br />

125 VAC 7 A<br />

250 VAC 7 A<br />

Resistive load<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

125 VAC 7 A 1.5 A 0.7 A 4 A 2.5 A 1.3 A<br />

250 VAC 7 A 1.5 A 0.7 A 4 A 2.5 A 1.3 A<br />

8 VDC 7 A 1.5 A 0.7 A 3 A 2.5 A 1.3 A<br />

14 VDC 7 A 1.5 A 0.7 A 3 A 2.5 A 1.3 A<br />

30 VDC 5 A 1.5 A 0.7 A 3 A 2.5 A 1.3 A<br />

125 VDC 0.4 A 0.4 A 0.4 A 0.03 A 0.03 A 0.03 A<br />

250 VDC 0.2 A 0.2 A 0.2 A 0.02 A 0.02 A 0.02 A<br />

Note: 1. The above values are for the steady-state current.<br />

2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance (see note 2)<br />

Shock resistance (see note 2, 3)<br />

Durability (see note 4)<br />

0.05 mm to 1 m/s (pin plunger models)<br />

Mechanical: 400 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

15 mΩ max.<br />

600 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying metal part and<br />

between current-carrying metal part and ground.<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 200 m/s 2 {approx. 20G} max. (pin plunger models)<br />

Mechanical: 10,000,000 operations min. (60 operations/min)<br />

Electrical: 50,000 operations min. (30 operations/min)<br />

IEC IP40<br />

Class I<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –10°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 1 g (pin plunger models)<br />

1. The data given above are initial values.<br />

2. Malfunction: 1 ms max.<br />

3. For the pin plunger models, the values are at the free position and total travel position. For the lever models, they are at the total<br />

travel position.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

204


J<br />

J<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL508 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage J-7<br />

125 VAC 7 A<br />

250 VAC<br />

Contact Specifications<br />

Contact Specification Rivet<br />

Material<br />

Gap (standard value)<br />

Inrush NC<br />

current<br />

NO<br />

Minimum applicable load<br />

Silver plated<br />

Gold plated<br />

0.35 mm<br />

15 A max.<br />

7 A max.<br />

30 mA at 5 VDC<br />

Engineering Data (Reference Values)<br />

Contact Form<br />

SPDT<br />

Mechanical Durability<br />

Electrical Durability<br />

Number of operations (x10 3 )<br />

100,000<br />

70,000<br />

50,000<br />

30,000<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

1,000<br />

Without load<br />

Operating frequency:<br />

400 operations/min<br />

Ambient temperature: 20±2 °C<br />

Ambient humidity: 65±5%<br />

Number of operations (x10 3 )<br />

1,000<br />

700<br />

500<br />

300<br />

200<br />

100<br />

70<br />

50<br />

30<br />

20<br />

250 VAC<br />

Resistive load: cosφ = 1<br />

Operating frequency:<br />

20 operations min. max.<br />

cosφ=1<br />

Ambient temperature: 20±2 °C<br />

Ambient humidity: 65±5%<br />

125 VAC<br />

0 0.1 0.2 0.3 0.4 0.5<br />

Overtravel (mm)<br />

10 0 1 2 3 4 5 6 7 8<br />

Switching current (A)<br />

205


J<br />

J<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

M 2.3 screw holes<br />

4.8 ± 0.1<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.2 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

J-7<br />

Short Hinge Lever Models<br />

J-7-V<br />

1.5 dia.<br />

2.35 +0.05<br />

–0.025<br />

+0.05<br />

2.5 –0.025dia.<br />

3.95<br />

3.5 dia.<br />

A<br />

4.8±0.05<br />

12.7<br />

OP<br />

PT<br />

1.5 dia.<br />

2.3<br />

5.1<br />

8.9<br />

2.35 +0.05<br />

–0.025 dia.<br />

t = 0.3<br />

9.3 (see note)<br />

12.7R±0.4 A<br />

PT<br />

9.15±0.4 8<br />

2.35 +0.05<br />

–0.025<br />

5.1±0.1<br />

+0.05<br />

2.5 –0.025dia.<br />

1 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

1.5 dia.<br />

4.8±0.05 3.95<br />

12.7<br />

5.1±0.1<br />

14.7<br />

0.8R (plastic pin plunger)<br />

2.3<br />

OP<br />

6.6<br />

11.45±0.4<br />

2.3<br />

5.1<br />

Note:<br />

Model J-7<br />

OF max. 1.37 N {140 gf}<br />

RF min. 0.27 N {28 gf}<br />

PT max. 0.6 mm<br />

OT min. 0.1 mm<br />

MD max. 0.15 mm<br />

OP 8.1±0.3 mm<br />

Model J-7-V<br />

OF max. 0.49 N {50 gf}<br />

RF min. 0.08 N {9 g}<br />

PT max. 1.7 mm<br />

OT min. 0.35 mm<br />

MD max. 0.5 mm<br />

OP 8.3±1.2 mm<br />

Stainless-steel spring lever<br />

Hinge Lever Models<br />

J-7-V3<br />

2.35 +0.05<br />

–0.025<br />

9.3<br />

22R±0.4<br />

t = 0.3<br />

(see note)<br />

A<br />

PT<br />

6.6<br />

2.3<br />

5.1<br />

OP<br />

2.3<br />

11.45±0.4<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

J-7-V3<br />

0.29 N {30 gf}<br />

0.04 N {5 gf}<br />

2.9 mm<br />

0.5 mm<br />

0.7 mm<br />

9.15±0.4 8<br />

4.8±0.05 3.95<br />

+0.05<br />

2.5 –0.025dia.<br />

12.7<br />

14.7<br />

2.35 +0.05<br />

–0.025 dia.<br />

1 dia.<br />

1.5 dia.<br />

5.1±0.1<br />

Note:<br />

OP 8.3±1.9 mm<br />

Stainless-steel spring lever<br />

206


J<br />

J<br />

Long Hinge Lever Models<br />

J-7-V4<br />

t = 0.3<br />

(Stainless-steel<br />

spring lever)<br />

A<br />

Model<br />

OF max.<br />

RF min.<br />

J-7-V4<br />

0.20 N {20 gf}<br />

0.02 N {3 gf}<br />

PT max.<br />

4.5 mm<br />

OT min.<br />

0.8 mm<br />

MD max.<br />

1.2 mm<br />

+0.05<br />

2.5 –0.025dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

1 dia.<br />

1.5 dia.<br />

OP<br />

8.3±2.9 mm<br />

Short Hinge Roller Lever Models<br />

J-7-V22<br />

A<br />

4.8 dia.2.2 (Stainless-steel roller)<br />

Model<br />

OF max.<br />

RF min.<br />

J-7-V22<br />

0.54 N {55 gf}<br />

0.04 N {5 gf}<br />

t = 0.3<br />

(see note)<br />

PT max.<br />

OT min.<br />

MD max.<br />

1.6 mm<br />

0.25 mm<br />

0.4 mm<br />

OP<br />

14.7±1 mm<br />

+0.05<br />

2.5 –0.025dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

1 dia.<br />

1.5 dia.<br />

Note:<br />

Stainless-steel spring lever<br />

Hinge Roller Lever Models<br />

J-7-V2<br />

t = 0.3<br />

(see note)<br />

A<br />

4.8 dia.2.2<br />

(Stainless-steel roller)<br />

Model<br />

OF max.<br />

RF min.<br />

PT max.<br />

J-7-V2<br />

0.324 N {33 gf}<br />

0.02 N {3 gf}<br />

2.7 mm<br />

OT min.<br />

0.45 mm<br />

MD max.<br />

0.7 mm<br />

OP<br />

14.7±1.9 mm<br />

+0.05<br />

2.5 –0.025dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

1 dia.<br />

1.5 dia.<br />

Note:<br />

Stainless-steel spring lever<br />

207


J<br />

J<br />

Accessories (Sold Separately)<br />

Actuators<br />

Leaf Spring<br />

JAL<br />

A<br />

8.3<br />

t = 0.3<br />

(see note 1)<br />

3.6<br />

Model<br />

OF max.<br />

RF min.<br />

JAL<br />

1.95 N {199 gf}<br />

0.54 N {56 gf}<br />

FP<br />

OP<br />

2.3<br />

5.2<br />

Insulating separator<br />

4.8±0.1<br />

13.6<br />

4.8<br />

Two, M2.3 × 10<br />

see note 2<br />

3<br />

5.6<br />

PT max.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

5.2 mm<br />

(reference value)<br />

0.3 mm<br />

0.8 mm<br />

13.1 mm<br />

8.7±0.8 mm<br />

Note: 1. Stainless-steel spring lever<br />

2. J-7 Subminiature <strong>Basic</strong> Switch<br />

JAL2<br />

A<br />

6.3<br />

4.8 dia. × 27<br />

(see note 1)<br />

Model<br />

OF max.<br />

RF min.<br />

JAL2<br />

1.95 N {199 gf}<br />

0.54 N {56 gf}<br />

FP<br />

OP<br />

Two, M2.3 × 10<br />

PT max.<br />

OT min.<br />

3.6 mm<br />

(reference value)<br />

0.3 mm<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting<br />

Use two M2.3 screws with plain washers or spring washers to securely<br />

mount the Switch. Tighten the screws to a torque of 0.19 to<br />

0.29 N m {2 to 3 kgf cm}.<br />

Soldering<br />

To solder the lead to the terminal, apply a soldering iron rated at<br />

30 W max. quickly (within 3 seconds) with the actuator at the free<br />

position.<br />

Applying a soldering iron for too long a time or using one that is rated<br />

at more than 30 W may degrade the Switch characteristics.<br />

5.2<br />

2.3<br />

Insulating separator<br />

4.8±0.1<br />

13.6<br />

4.8<br />

see note 2<br />

3<br />

5.6<br />

MD max.<br />

FP max.<br />

OP<br />

0.8 mm<br />

19.5 mm<br />

15.1±0.8 mm<br />

Note: 1. Stainless-steel spring lever<br />

2. J-7 Subminiature <strong>Basic</strong> Switch<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B033-E1-02C<br />

208


Ultra Subminiature <strong>Basic</strong> Switch<br />

D2MQ<br />

Snap-action Switch with Ultra<br />

Subminiature Size (6.58.22.7 mm<br />

(HWD)) and Light Weight (0.3 g)<br />

Excellent electrical characteristics and a snap-action<br />

mechanism in spite of its ultra small size.<br />

Gold-plated (Au-P) contacts for micro load<br />

switching available in addition to silver-plated<br />

contacts (Ag-P).<br />

Ideal for applications where size is extremely<br />

limited and high reliability is demanded, such as in<br />

compact audio, optical. and telecommunications<br />

equipment.<br />

Ordering Information<br />

Model Number Legend<br />

D2MQ-1--<br />

1 2 3 4<br />

1. Ratings<br />

1: Silver-plated contact type (0.5 A at 30 VDC)<br />

Gold-plated contact type (50 mA at 30 VDC)<br />

2. Actuator<br />

None: Pin plunger<br />

L: Leaf lever<br />

D2MQ-4L--1-<br />

1 2 3<br />

3. Contact Material<br />

None: Silver-plated<br />

105: Gold-plated<br />

4. Terminals<br />

None: Straight terminals<br />

TL: Left-angled terminals<br />

TR: Right-angled terminals<br />

1. Actuator<br />

4L: Hinge leaf lever<br />

2. Contact Material (Rating)<br />

None: Silver-plated (0.5 A at 30 VDC)<br />

105: Gold-plated (50 mA at 30 VDC)<br />

List of Models<br />

3. Terminals<br />

None: Straight terminals<br />

L: Left-angled terminals<br />

R: Right-angled terminals<br />

Actuator Standard model (Ag-plated) Micro load model (Au-plated)<br />

Terminals<br />

Straight<br />

terminals<br />

Left-angled<br />

terminals<br />

Right-angled<br />

terminals<br />

Straight<br />

terminals<br />

Left-angled<br />

terminals<br />

Right-angled<br />

terminals<br />

Pin plunger D2MQ-1 D2MQ-1-TL D2MQ-1-TR D2MQ-1-105 --- ---<br />

Leaf lever D2MQ-1L D2MQ-1L-TL D2MQ-1L-TR D2MQ-1L-105 --- ---<br />

Hinge leaf lever D2MQ-4L-1 D2MQ-4L-1-L D2MQ-4L-1-R D2MQ-4L-105-1 D2MQ-4L-105-1-L D2MQ-4L-105-1-R<br />

Note:<br />

The terminal shape drawings indicate the shape when the Switch is viewed from the direction of the arrow in the drawing below.<br />

209


D2MQ<br />

D2MQ<br />

Specifications<br />

Ratings<br />

Type Silver-plated contact type Gold-plated contact type<br />

Rated voltage Item Resistive load<br />

30 VDC 0.5 A 50 mA<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Characteristics<br />

Operating speed<br />

(see note 2)<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

(see note 3)<br />

Shock resistance<br />

(see note 3)<br />

Durability (see note 4)<br />

0.1 mm to 0.5 m/s<br />

Mechanical: 60 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 250 VDC)<br />

100 mΩ max.<br />

500 VAC, 50/60 Hz for 1 min between terminals at the same polarity<br />

500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 2)<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 30,000 operations min. (60 operations/min)<br />

Electrical: 10,000 operations min. (30 operations/min)<br />

IEC IP40<br />

Class I<br />

Degree of protection<br />

Degree of protection<br />

against electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating –15°C to 70°C (at ambient humidity of 60% max.) (with no icing)<br />

temperature<br />

Ambient operating<br />

humidity<br />

Weight<br />

Note:<br />

35% to 85% (for 5°C to 35°C)<br />

Approx. 0.3 g<br />

1. The data given above are initial values.<br />

2. The values are for the pin plunger models. (For different models, consult your OMRON representative.)<br />

3. Malfunction: 1 ms max.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

Contact Specifications<br />

Item<br />

Silver-plated<br />

contact type<br />

Contact Specification Rivet<br />

Gold-plated<br />

contact type<br />

Material Silver plated Gold plated<br />

Gap (standard 0.15 mm<br />

value)<br />

Inrush NC 0.5 A max. 0.05 A max.<br />

current<br />

NO 0.5 A max. 0.05 A max.<br />

Minimum applicable load 50 mA<br />

at 5 VDC<br />

5 mA at 5 VDC<br />

Contact Form<br />

SPDT<br />

210


D2MQ<br />

D2MQ<br />

Engineering Data (Reference Values)<br />

Number of operations (x10 3 )<br />

Mechanical Durability<br />

(D2MQ-1)<br />

100<br />

0.4<br />

1,000<br />

10 0 0.1 0.2 0.3<br />

700<br />

500<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 120 operations/min<br />

70<br />

50<br />

300<br />

100<br />

70<br />

50<br />

30<br />

30<br />

10<br />

7<br />

5<br />

3<br />

Electrical Durability<br />

(D2MQ-1)<br />

Number of operations (x10 3 )<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

OT:<br />

Full stroke<br />

cosφ=1<br />

1<br />

0 0.1 0.2 0.3 0.4 0.5 0.6<br />

Overtravel (mm)<br />

Switching current (A)<br />

Dimensions<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Straight Terminals Left-angled Terminals Right-angled Terminals<br />

3.4<br />

Mounting Dimensions<br />

(see note)<br />

Three,<br />

1.6 dia. holes<br />

Note:<br />

Terminal gap: 1 pitch<br />

Mounting Holes<br />

Two, 1.6-dia. mounting<br />

holes or M1.4 screw holes<br />

4.0 ± 0.1<br />

211


D2MQ<br />

D2MQ<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of 0.15 mm applies to all dimensions.<br />

3. The following illustrations are for the straight terminal models. Those for the left-angled terminals and right-angled terminals are<br />

different from straight terminal models in terminal size only. Refer to Terminals on page 211 for these terminals.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

Plastic pin plunger<br />

D2MQ-1 (Straight Terminals)<br />

D2MQ-1-TL (Left-angled terminals)<br />

D2MQ-1-TR (Right-angled terminals)<br />

D2MQ-1-105 (Straight Terminals)<br />

A<br />

8.1<br />

PT<br />

OP<br />

2.6<br />

0.8<br />

0.45<br />

6.5<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

1.18 N {120 gf}<br />

0.19 N {20 gf}<br />

0.4 mm<br />

0.1 mm<br />

Two, 1.6 +0.1<br />

0 dia.<br />

1.6<br />

5.0<br />

MD max.<br />

OP<br />

0.1 mm<br />

5.7±0.2 mm<br />

0.8<br />

1.3<br />

1.6<br />

2.1<br />

2.5 2.5<br />

4±0.05<br />

8.2<br />

0.6<br />

2.7<br />

Leaf Lever Models<br />

D2MQ-1L (Straight Terminals)<br />

D2MQ-1L-TL (Left-angled terminals)<br />

D2MQ-1L-TR (Right-angled terminals)<br />

D2MQ-1L-105 (Straight Terminals)<br />

8.1<br />

7.7R<br />

0.6R (plastic<br />

A<br />

leaf lever)<br />

OP<br />

FP<br />

2.6<br />

0.45<br />

6.5<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

0.59 N {60 gf}<br />

0.08 N {8 gf}<br />

2.4 mm<br />

0.3 mm<br />

0.7 mm<br />

Two, 1.6 +0.1<br />

0 dia.<br />

1.6<br />

5.0<br />

FP max.<br />

OP<br />

9.6 mm<br />

6.7±0.5 mm<br />

0.8<br />

1.3<br />

1.6<br />

2.1<br />

2.5 2.5<br />

4±0.05<br />

8.2<br />

0.6<br />

2.7<br />

Hinge Leaf Lever Models<br />

D2MQ-4L-1<br />

D2MQ-4L-1-L<br />

D2MQ-4L-1-R<br />

D2MQ-4L-105-1<br />

D2MQ-4L-105-1-L<br />

D2MQ-4L-105-1-R<br />

0.7R<br />

8.1<br />

5.35±0.1<br />

6.3R<br />

A<br />

0.5R<br />

2.6<br />

2.4<br />

0.8<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

0.39 N {40 gf}<br />

0.04 N {4 gf}<br />

2.1 mm<br />

0.3 mm<br />

6.6<br />

5.9<br />

+0.1<br />

Two, 1.6 0 dia.<br />

4.45<br />

OP<br />

FP<br />

1.6<br />

0.45<br />

MD max.<br />

FP max.<br />

OP<br />

0.7 mm<br />

8.7 mm<br />

7.1±0.5 mm<br />

3.1 (straight terminals)<br />

0.8<br />

1.3<br />

2.1 4.0±0.05<br />

1.6 2.5 2.5<br />

8.2<br />

2.7<br />

0.6<br />

212


D2MQ<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connections<br />

Make sure that the capacity of the soldering iron is 15 W maximum<br />

(temperature of soldering iron: 250°C max.). Do not take more than<br />

3 s to solder the switch terminal.<br />

If soldering is not carried out under the proper conditions there is a<br />

danger of over-heating and subsequent heat damage<br />

Applying a soldering iron for more than 3 s or using one that is rated<br />

at more than 15 W may deteriorate the Switch characteristics.<br />

When soldering the lead wire to the PCB terminal, pay careful attention<br />

so that the flux and solder liquid level does not exceed the PCB<br />

level.<br />

D2MQ<br />

Correct Use<br />

Mounting<br />

Use M1.4 mounting screws with screws to securely mount the<br />

Switch. Tighten the screws to a torque of 0.1 N m {1 kgf cm}.<br />

Operation<br />

Do not apply a force more than two times the rated operating force to<br />

the actuator and leaf lever.<br />

Provide an amount of OT that equals or exceeds the standard.<br />

Do not change the operating position by modifying the actuator.<br />

Do not use the Switch in an application where the operating speed is<br />

extremely slow or the actuator is set in the midpoint between the<br />

free position and operating position.<br />

Install the pin plunger switch so that the operating force is applied in<br />

alignment with the stroke of the actuator.<br />

Do not apply a shock to the actuator, otherwise, the Switch may be<br />

damaged.<br />

Do not apply excessive force to the actuator of the Leaf Lever<br />

Switch in the operating, releasing, and horizontal directions.<br />

Separator<br />

When mounting the Switch on a metallic surface, be sure to provide<br />

a Separator between the Switch and mounting plate.<br />

The Separator must be made of hard material and must be processed<br />

as shown below.<br />

Dimensions of Separator<br />

1.2±0.1<br />

4±0.1<br />

2.6<br />

0.8<br />

Two 1.6-dia.<br />

mounting holes<br />

8.2<br />

1.3<br />

t = 0.25<br />

8.5<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B034-E1-06C<br />

213


Sealed Miniature <strong>Basic</strong> Switch<br />

D2VW<br />

Sealed Miniature <strong>Basic</strong> Switch<br />

Conforms to IP67 (Molded Lead Wire<br />

Type Only)<br />

Use of epoxy resin assures stable sealing,<br />

making this switch ideal for places subject to<br />

water spray or excessive dust.<br />

V-series internal mechanism assures high<br />

precision and long life.<br />

Ideal for automobiles, agricultural machines,<br />

large-scale home appliances, and industrial<br />

equipment, which require high environmental<br />

resistance.<br />

Models available with conformance to safety<br />

standards, including UL, CSA and VDE.<br />

Ordering Information<br />

Model Number Legend<br />

D2VW--<br />

1 2 3 4<br />

1. Ratings<br />

5: 5 A at 250 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

L1A: Short hinge lever<br />

L1: Hinge lever<br />

L1B: Long hinge lever<br />

L3: Simulated roller lever<br />

L2A: Short hinge roller lever<br />

L2: Hinge roller lever<br />

List of Models<br />

Actuator<br />

<br />

3. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

4. Terminals<br />

None, HS: Solder terminals<br />

(HS for UL and CSA approval.)<br />

M, MS: Molded lead wires (MS for UL and CSA approval)<br />

Model<br />

5 A 0.1 A<br />

Pin plunger Solder terminals D2VW-5-1 D2VW-01-1<br />

Molded lead wires D2VW-5-1M D2VW-01-1M<br />

Short hinge lever Solder terminals D2VW-5L1A-1 D2VW-01L1A-1<br />

Molded lead wires D2VW-5L1A-1M D2VW-01L1A-1M<br />

Hinge Lever Solder terminals D2VW-5L1-1 D2VW-01L1-1<br />

Molded lead wires D2VW-5L1-1M D2VW-01L1-1M<br />

Long hinge lever Solder terminals D2VW-5L1B-1 D2VW-01L1B-1<br />

Molded lead wires D2VW-5L1B-1M D2VW-01L1B-1M<br />

Simulated roller lever Solder terminals D2VW-5L3-1 D2VW-01L3-1<br />

Molded lead wires D2VW-5L3-1M D2VW-01L3-1M<br />

Short hinge roller lever Solder terminals D2VW-5L2A-1 D2VW-01L2A-1<br />

Molded lead wires D2VW-5L2A-1M D2VW-01L2A-1M<br />

Hinge roller lever Solder terminals D2VW-5L2-1 D2VW-01L2-1<br />

Note:<br />

Molded lead wires D2VW-5L2-1M D2VW-01L2-1M<br />

1. The standard lengths of the molded lead wires (AV0.75f) of models incorporating them are 30 cm.<br />

2. Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

3. Add “HS” or “MS” to the end of the model number for the UL/CSA-approved version (e.g., D2VW-01-1 → D2VW-01-1HS).<br />

Consult your OMRON sales representative for details.<br />

214


D2VW<br />

D2VW<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

D2VW-5 250 VAC 5 A<br />

125 VAC 5 A<br />

30 VDC 5 A<br />

D2VW-01 125 VAC 0.1 A<br />

Note:<br />

30 VDC 0.1 A<br />

Resisteve load<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Non-inductive load<br />

Inductive load<br />

Resistive load Lamp load Inductive load<br />

Model Voltage NC NO NC NO NC NO<br />

D2VW-5 125 VAC 5 A 0.5 A 4 A<br />

250 VAC 5 A 0.5 A 4 A<br />

30 VDC 5 A 3 A 4 A<br />

125 VDC 0.4 A 0.1 A 0.4 A<br />

Note: 1. The above current ratings are the values of the steady-state current.<br />

2. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

Characteristics<br />

Operating speed<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Operating frequency<br />

Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

Insulation resistance<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance (initial value)<br />

50 mΩ max. (100 mΩ max. for molded lead wire models)<br />

Dielectric strength (see note 2)<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

1,500 VAC, 50/60 Hz for 1 min between each terminal and non-current-carrying<br />

metal parts<br />

Vibration resistance (see note 3)<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 3)<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Durability (see note 4)<br />

Mechanical: 10,000,000 operations min. (60 operations/min)<br />

Electrical: D2VW-5 models: 100,000 operations min. (30 operations/min)<br />

D2VW-01 models: 1,000,000 operations min. (30 operations/min)<br />

Degree of protection<br />

IEC IP67 (excluding the terminals on terminal models)<br />

Degree of protection against electric shock Class I<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature (see note 5) –40°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

95% max. (for 5°C to 35C)<br />

Approx. 7 g (pin plunger models with terminals)<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates the value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

5. The operating temperature of the lead wire (AV0.75f) for the molded lead wire model is between –40°C to 85°C.<br />

215


D2VW<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage D2VW-5 D2VW-01<br />

125 VAC<br />

250 VAC<br />

3 A<br />

3 A<br />

0.1 A<br />

---<br />

30 VDC --- 0.1 A<br />

EN61058-1 (File No. 104068, VDE approval)<br />

Rated voltage D2VW-5 D2VW-01<br />

125 VAC<br />

250 VAC<br />

---<br />

3 A<br />

0.1 A<br />

---<br />

Testing conditions:<br />

25E3 (25,000 operations), T85 (0°C to 85°C) for D2VW-5,<br />

1E5 (100,000 operations), T85 (0°C to 85°C) for D2VW-01<br />

Contact Form<br />

SPDT<br />

SPST-NC<br />

Contact Specifications<br />

D2VW<br />

Item D2VW-5 D2VW-01<br />

Contact Specification Rivet Crossbar<br />

Inrush<br />

current<br />

Material Silver alloy Gold alloy<br />

Gap<br />

(standard value)<br />

0.5 mm<br />

NC 15 A max. ---<br />

NO 15 A max. ---<br />

Minimum applicable load<br />

(see note)<br />

Note:<br />

160 mA<br />

at 5 VDC<br />

1 mA<br />

at 5 VDC<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 219.<br />

SPST-NO<br />

NC (red)<br />

NO (blue)<br />

COM (black)<br />

NC (red)<br />

COM (black)<br />

NO (blue)<br />

COM (black)<br />

Note:<br />

Colors in parentheses indicate lead wire colors.<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

The pin plunger model is shown here as a typical example. Operating characteristics and dimensions of the actuator section are the same as for<br />

the molded lead wire models.<br />

Solder/Quick Connect Terminals<br />

2.4 dia. hole 1.3 dia. hole<br />

10.3<br />

4.8<br />

1.2<br />

5.2<br />

8.4<br />

Molded Lead Wires<br />

AV 0.75f Lead wire (red)*<br />

AV 0.75f Lead wire (blue)*<br />

AV 0.75f Lead wire (black)*<br />

0.5<br />

2.5<br />

5.2<br />

5.2<br />

2.8<br />

22.2±0.1<br />

33<br />

300±10<br />

(5) 10.3<br />

2.8<br />

22.2±0.1<br />

33<br />

41.4<br />

t=0.5<br />

Three, solder terminals<br />

* UL/CSA approved models have UL approved wiring.<br />

Mounting Holes<br />

Two, 3.1-dia. mounting holes or<br />

M3 screw holes<br />

10.3 ± 0.1<br />

22.2 ± 0.1<br />

216


D2VW<br />

D2VW<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2VW-01-1<br />

D2VW-5-1<br />

10.3<br />

2.4 dia. hole<br />

1.3 dia. hole<br />

4.8<br />

OF max.<br />

RF min.<br />

PT max.<br />

1.96 N {200 gf}<br />

0.29 N {30 gf}<br />

1.2 mm<br />

PT<br />

2.8<br />

OP<br />

15.9<br />

10.3±0.1<br />

A<br />

1.2<br />

5.2<br />

20.2±0.25<br />

8.4<br />

2.5 dia.<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

0.5<br />

2.5<br />

5.2<br />

5.2<br />

OT min.<br />

MD max.<br />

OP<br />

1.0 mm<br />

0.4 mm<br />

14.7±0.4 mm<br />

3.1 +0.13<br />

–0.03<br />

3.2±0.1 dia.<br />

22.2±0.1<br />

2.8<br />

33<br />

41.4<br />

t=0.5<br />

Three, solder terminals<br />

Short Hinge Lever Models<br />

D2VW-01L1A-1M<br />

D2VW-5L1A-1M<br />

PT<br />

OP<br />

15.9<br />

A<br />

24.3±0.8<br />

t=0.5*<br />

5<br />

4.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

1.96 N {200 gf}<br />

0.20 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

0.5 mm<br />

*Stainless-steel lever<br />

10.3<br />

OP<br />

15.2±0.5 mm<br />

Hinge Lever Models<br />

D2VW-01L1-1M<br />

D2VW-5L1-1M<br />

PT<br />

A<br />

35.6±0.8<br />

t=0.5*<br />

5<br />

4.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

4.0 mm<br />

1.6 mm<br />

OP<br />

15.9<br />

*Stainless-steel lever<br />

10.3<br />

MD max.<br />

OP<br />

0.8 mm<br />

15.2±1.2 mm<br />

Long Hinge Lever Models<br />

D2VW-01L1B-1M<br />

D2VW-5L1B-1M<br />

PT<br />

A<br />

OP<br />

15.9<br />

59.4±0.8<br />

t=0.5*<br />

5<br />

4.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

0.59 N {60 gf}<br />

0.05 N {5 gf}<br />

9.0 mm<br />

3.2 mm<br />

2.0 mm<br />

*Stainless-steel lever<br />

10.3<br />

OP<br />

15.2±2.6 mm<br />

217


D2VW<br />

D2VW<br />

Simulated Roller Lever Models<br />

D2VW-01L3-1M<br />

D2VW-5L3-1M<br />

PT<br />

A<br />

32.6±0.8<br />

3.5R t=0.5*<br />

5 4.3<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

4.0 mm<br />

1.6 mm<br />

OP<br />

15.9<br />

MD max.<br />

OP<br />

0.8 mm<br />

18.7±1.2 mm<br />

*Stainless-steel lever<br />

10.3<br />

Short Hinge Roller Lever Models<br />

D2VW-01L2A-1M<br />

D2VW-5L2A-1M<br />

4.8 dia.4.8 **<br />

PT<br />

24.3±0.8<br />

20.1±0.8<br />

A 5<br />

t=0.5*<br />

7.2<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

2.25 N {230 gf}<br />

0.20 N {20 gf}<br />

1.6 mm<br />

0.8 mm<br />

OP<br />

15.9<br />

MD max.<br />

OP<br />

0.5 mm<br />

20.7±0.6 mm<br />

*Stainless-steel lever<br />

**Oil-less polyacetal resin roller<br />

10.3<br />

Hinge Roller Lever Models<br />

D2VW-01L2-1M<br />

A 34±0.8<br />

D2VW-5L2-1M 4.8 dia.4.8 **<br />

PT<br />

t=0.5*<br />

OP<br />

15.9<br />

5<br />

7.2<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.18 N {120 gf}<br />

0.15 N {15 gf}<br />

4.0 mm<br />

1.6 mm<br />

0.8 mm<br />

20.7±1.2 mm<br />

*Stainless-steel lever<br />

**Oil-less polyacetal resin roller<br />

10.3<br />

218


D2VW<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Degree of Protection<br />

Do not use the Switch underwater. The Switch was tested and found<br />

to meet the conditions necessary to meet the following standard.<br />

The test checks for water intrusion after immersion for a specified<br />

time period. The test does not check for switching operation underwater.<br />

IEC Publication 529, degree of protection IP67.<br />

Protection Against Chemicals<br />

Prevent the Switch from coming into contact with oil and chemicals.<br />

Otherwise, damage to or deterioration of Switch materials may result.<br />

D2VW<br />

Correct Use<br />

Mounting<br />

Use M3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.39 to<br />

0.59 N m {4 to 6 kgf cm}.<br />

Operating Body<br />

With the pin plunger models, set the Switch so that the plunger can<br />

be pushed in from directly above. Since the plunger is covered with<br />

a rubber cap, applying a force from lateral directions may cause<br />

damage to the plunger or reduction in the sealing capability.<br />

Incorrect<br />

Correct<br />

Incorrect<br />

Handling<br />

Handle the Switch carefully so as not to break the sealing rubber of<br />

the plunger.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range<br />

for micro load<br />

models D2VW-01<br />

Operating<br />

range for<br />

general-load<br />

models<br />

D2VW-05<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. C095-E1-03C<br />

219


Sealed Subminiature <strong>Basic</strong> Switch<br />

D2SW<br />

Sealed Subminiature <strong>Basic</strong> Switch<br />

Conforming to IP67 (Molded Lead Wire<br />

Type Only)<br />

Use of epoxy resin assures stable sealing, making<br />

this switch ideal for places subject to water spray or<br />

excessive dust.<br />

Ideal for automobiles, automatic vending machines,<br />

refrigerators, ice-making equipment, bath<br />

equipment, hot-water supply systems, air conditioners,<br />

and industrial equipment, which require<br />

high environmental resistance.<br />

Models available with conformance to safety<br />

standards, including UL, CSA and VDE.<br />

Ordering Information<br />

Model Number Legend<br />

D2SW-<br />

1 2 3 4<br />

1. Ratings<br />

3: 3 A at 125 VAC<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

L1: Hinge lever<br />

L2: Hinge roller lever<br />

L3: Simulated roller lever<br />

List of Models<br />

<br />

3. Contact Form<br />

None: SPDT<br />

-2: SPST-NC (Molded lead wire models only)<br />

-3: SPST-NO (Molded lead wire models only)<br />

4. Terminals<br />

H, HS: Solder terminals (HS for UL and CSA approval)<br />

D, DS: PCB terminals (DS for UL and CSA approval)<br />

T, TS: Quick-connect terminals (#110) (TS for UL and CSA approval)<br />

M, MS: Molded lead wires (MS for UL and CSA approval)<br />

Actuator<br />

Model<br />

3 A 0.1A<br />

Pin plunger Solder terminals D2SW-3H D2SW-01H<br />

Quick-connect terminals (#110) D2SW-3T D2SW-01T<br />

PCB terminals D2SW-3D D2SW-01D<br />

Molded lead wires D2SW-3M D2SW-01M<br />

Hinge lever Solder terminals D2SW-3L1H D2SW-01L1H<br />

Quick-connect terminals (#110) D2SW-3L1T D2SW-01L1T<br />

PCB terminals D2SW-3L1D D2SW-01L1D<br />

Molded lead wires D2SW-3L1M D2SW-01L1M<br />

Simulated roller lever Solder terminals D2SW-3L3H D2SW-01L3H<br />

Quick-connect terminals (#110) D2SW-3L3T D2SW-01L3T<br />

PCB terminals D2SW-3L3D D2SW-01L3D<br />

Molded lead wires D2SW-3L3M D2SW-01L3M<br />

Hinge roller lever Solder terminals D2SW-3L2H D2SW-01L2H<br />

Quick-connect terminals (#110) D2SW-3L2T D2SW-01L2T<br />

PCB terminals D2SW-3L2D D2SW-01L2D<br />

Molded lead wires D2SW-3L2M D2SW-01L2M<br />

Note: 1. The standard lengths of the molded lead wires (AV0.5f) of models incorporating them are 30 cm.<br />

2. Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

3. Add “HS,” “DS,” “TS,” or “MS” to the end of the model number for the UL/CSA-approved version. (e.g., D2SW-3H → D2SW-3HS).<br />

Consult your OMRON sales representative for details.<br />

220


D2SW<br />

D2SW<br />

Specifications<br />

Ratings<br />

Model<br />

Item<br />

Rated voltage<br />

D2SW-3 250 VAC 2 A<br />

125 VAC 3 A<br />

30 VDC 3 A<br />

D2SW-01 125 VAC 0.1 A<br />

Note:<br />

30 VDC 0.1 A<br />

Resistive load<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Model Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

NC NO NC NO NC NO NC NO<br />

D2SW-3 125 VAC 3 A 1 A 0.5 A 1 A 0.5 A 1 A 0.5 A<br />

250 VAC 2 A 0.5 A 0.3 A 0.5 A 0.3 A 0.5 A 0.3 A<br />

30 VDC 3 A 1 A 1 A 1 A<br />

Note:<br />

1. The above current ratings are the values of the steady-state current.<br />

2. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).<br />

3. Lamp load has an inrush current of 10 times the steady-state current.<br />

4. Motor load has an inrush current of 6 times the steady-state current.<br />

221


D2SW<br />

D2SW<br />

Characteristics<br />

Operating speed<br />

Item D2SW-3 D2SW-01<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial iti value)<br />

Dielectric strength<br />

(see note 2)<br />

Vibration resistance<br />

(see note 3)<br />

Shock resistance<br />

(see note 3)<br />

Durability<br />

(see note 4)<br />

Degree of protection<br />

Degree of protection<br />

against electric shock<br />

Proof tracking index<br />

(PTI)<br />

Ambient operating<br />

temperature<br />

Ambient operating<br />

humidity<br />

Weight<br />

0.1 mm to 1 m/s (pin plunger models)<br />

Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

30 mΩ max. for terminal models 50 mΩ max. for terminal models<br />

50 mΩ max. for molded lead wire models 70 mΩ max. for molded lead wire models<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of<br />

the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between<br />

current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 5,000,000 operations min. (60 operations/min)<br />

Electrical: 200,000 operations min.<br />

(30 operations/min) (3 A at 125 VAC),<br />

100,000 operations min.<br />

(30 operations/min) (2 A at 250 VAC)<br />

IEC IP67 (excluding the terminals on terminal models)<br />

Class 1<br />

175<br />

–40°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

95% max. (for 5°C to 35°C)<br />

Approx. 2 g (pin plunger models with terminals)<br />

600 VAC, 50/60 Hz for 1 min between terminals of<br />

the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between<br />

current-carrying metal parts and ground, and<br />

between each terminal and non-current-carrying<br />

metal parts<br />

Electrical: 200,000 operations min.<br />

(30 operations/min)<br />

Note:<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown is for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For the<br />

lever models, they apply at the total travel position.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

222


D2SW<br />

D2SW<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No.55 (File No. LR21642)<br />

Rated voltage D2SW-3 D2SW-01<br />

125 VAC<br />

250 VAC<br />

3 A<br />

2 A<br />

0.1 A<br />

---<br />

30 VDC 3 A 0.1 A<br />

EN61058-1 (File No. 85002, VDE approval)<br />

Rated voltage D2SW-01<br />

125 VAC 0.1 A<br />

Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C)<br />

Contact Specifications<br />

Item D2SW-3 D2SW-01<br />

Contact Specification Rivet Crossbar<br />

Inrush<br />

current<br />

Minimum applicable load<br />

(see note)<br />

Note:<br />

Material Silver Gold alloy<br />

Gap<br />

(standard<br />

value)<br />

0.5 mm<br />

NC 20 A max. 1 A max.<br />

NO 10 A max. 1 A max.<br />

160 mA<br />

at 5 VDC<br />

1 mA<br />

at 5 VDC<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 226.<br />

Separators (Insulation Sheet)<br />

Applicable Thickness (mm) Model<br />

switch<br />

SS, D2S, D2SW 0.18 Separator for SS0.18<br />

0.4 Separator for SS0.4<br />

Contact Form<br />

SPDT<br />

COM NO NC<br />

(Black*) (Blue*)(Red*)<br />

SPST-NC<br />

COM<br />

(Black)<br />

SPST-NO<br />

COM<br />

(Black)<br />

NO<br />

(Blue)<br />

NC<br />

(Red)<br />

*Indicates the color of the lead wire.<br />

Separator for SS<br />

Separator<br />

Note:<br />

The material is EAVTC (Epoxide Alkyd Varnished Tetron<br />

Cloth) and can withstand temperatures up to 130°C.<br />

223


D2SW<br />

D2SW<br />

Dimensions<br />

Terminals<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Solder Terminals (H) Quick-connect Terminals (#110) (T) PCB Terminals (D)<br />

3.3±0.1<br />

3.3±0.1<br />

2.9<br />

3.3±0.1<br />

7.3<br />

2.9<br />

1.8<br />

7.2<br />

10.1<br />

6.6 Three,<br />

1.6 0.8R<br />

1.2 dia.<br />

1.6<br />

0.5<br />

0.8<br />

8.7±0.2<br />

holes<br />

1.2<br />

8.5±0.2<br />

3.2 6.4±0.2<br />

5.15<br />

Three,<br />

9.5±0.1<br />

0.5<br />

8.8±0.2<br />

5.15 9.5±0.1<br />

2.8<br />

5.15 9.5±0.1<br />

2.15 15.5±0.2<br />

6.4±0.2<br />

15.5±0.2<br />

19.8±0.2<br />

1.85 16.1±0.2<br />

0.55<br />

18.7±0.2<br />

19.8±0.2<br />

19.8±0.2<br />

0.7<br />

2.9<br />

1.3<br />

6.4±0.2<br />

0.5<br />

1.8±0.1<br />

3.9<br />

PCB Mounting<br />

Molded Lead Wires<br />

8.8±0.2<br />

16.1±0.2<br />

Three, 1.35-dia. to 1.5 holes<br />

9.2<br />

16.4 16.9<br />

300±10<br />

Common terminal (black) (see note)<br />

Vinyl insulator<br />

Normally open terminal (blue) (see note)<br />

0.7<br />

5.15<br />

9.5±0.1<br />

21.2<br />

(5)<br />

Normally<br />

closed terminal<br />

(red)*<br />

6.4±0.2<br />

Stranded annealed copper wires<br />

* UL/CSA approved models have UL approved wiring.<br />

Mounting Holes<br />

Two, 2.4-dia. mounting hole or M2.3 screw hole<br />

9.5<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The following illustrations and dimensions are for models with soldered terminals. Refer to Terminals for models with quick-connect<br />

and PCB terminals (#110).<br />

3. The dimensions not described are the same as those of models with pin plungers.<br />

4. Unless otherwise specified, tolerance of ±0.4 mm applies to all dimensions.<br />

5. The in the model number is for a terminal code such as H, T, D, or M.<br />

6. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2SW-3<br />

D2SW-01<br />

7.3<br />

3.3±0.1<br />

2.35 +0.1<br />

–0.05<br />

1.8 dia.<br />

1.8<br />

7.5±0.1<br />

A<br />

2.35 +0.1<br />

–0.05 dia.<br />

holes<br />

10.1<br />

7.7<br />

PT<br />

OP<br />

2.9<br />

OF<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.77 N {180 gf}<br />

0.29 N {30 gf}<br />

0.6 mm<br />

0.5 mm<br />

0.1 mm<br />

8.4±0.3 mm<br />

2.5 dia.±0.07<br />

1.6<br />

8.5±0.2<br />

5.15 9.5±0.1<br />

0.8R<br />

1.6<br />

3.2<br />

0.5<br />

6.4±0.2<br />

0.55<br />

15.5±0.2<br />

18.7±0.2<br />

19.8±0.2<br />

224


D2SW<br />

D2SW<br />

Hinge Lever Models<br />

D2SW-3L1<br />

D2SW-01L1<br />

t = 0.3 Stainless-steel<br />

lever<br />

14.5<br />

A<br />

5.9<br />

3.6<br />

OF<br />

RF min.<br />

OT min.<br />

MD max.<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

OP<br />

FP<br />

FP max.<br />

OP<br />

13.6 mm<br />

8.8±0.8 mm<br />

Simulated Roller Lever Models<br />

D2SW-3L3<br />

D2SW-01L3<br />

t = 0.3 Stainless-steel<br />

lever<br />

15.8 1.3R<br />

A<br />

5.9<br />

3.6<br />

OF<br />

RF min.<br />

OT min.<br />

MD max.<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

OP<br />

FP<br />

FP max.<br />

15.5 mm<br />

OP<br />

10.7±0.8 mm<br />

Hinge Roller Lever Models<br />

D2SW-3L2<br />

D2SW-01L2<br />

t = 0.3 Stainless-steel<br />

lever<br />

14.5<br />

A<br />

OP<br />

FP<br />

5.9<br />

4.8 dia.3.2<br />

Polyacetal roller<br />

OF<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.59 N {60 gf}<br />

0.06 N {6 gf}<br />

1.0 mm<br />

0.8 mm<br />

19.3 mm<br />

14.5±0.8 mm<br />

225


D2SW<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Degree of Protection<br />

Do not use the Switch underwater. The Switch was tested and found<br />

to meet the conditions necessary to meet the following standard.<br />

The test checks for water intrusion after immersion for a specified<br />

time period. The test does not check for switching operation underwater.<br />

IEC Publication 529, degree of protection IP67.<br />

Protection Against Chemicals<br />

Prevent the Switch from coming into contact with oil and chemicals.<br />

Otherwise, damage to or deterioration of Switch materials may result.<br />

D2SW<br />

Correct Use<br />

Mounting<br />

Use M2.3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.23 to<br />

0.26 N m {2.3 to 2.7 kgf cm}.<br />

Operating Body<br />

With the pin plunger models, set the Switch so that the plunger can<br />

be pushed in from directly above. Since the plunger is covered with<br />

a rubber cap, applying a force from lateral directions may cause<br />

damage to the plunger or reduction in the sealing capability.<br />

Correct<br />

Incorrect<br />

Incorrect<br />

Handling<br />

Handle the Switch carefully so as not to break the sealing rubber of<br />

the plunger.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating range<br />

for micro load<br />

models D2SW-01<br />

Operating<br />

range for<br />

general-load<br />

models<br />

D2SW-3<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. C097-E1-01C<br />

226


Sealed Subminiature <strong>Basic</strong> Switch<br />

D2SW-P<br />

Sealed <strong>Basic</strong> Switch with Simplified<br />

Construction, Mounting Compatible with<br />

SS and D2SW Series.<br />

■ Sealing by using rubber packing means the switch<br />

can be used in dust-proof or in temporary waterproof<br />

environments (IEC IP67).<br />

■ Switch rating of 2A at 250 VAC possible with a<br />

single-leaf movable spring. Models for micro loads<br />

are also available.<br />

■ Solder, quick-connect terminals (#110), PCB terminals<br />

and molded lead wires are available.<br />

Even-pitched PCB terminals are also standardized.<br />

Ordering Information<br />

■ Model Number Legend<br />

D2SW-P @@@@<br />

1 2 3 4<br />

1. Ratings<br />

2: 2A at 250 VAC<br />

01: 0.1A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

L1: Hinge lever<br />

L2: Hinge roller lever<br />

L3: Simulated roller lever<br />

3. Contact Form<br />

None: SPDT<br />

-2: SPST-NC (Molded lead wire models only)<br />

-3: SPST-NO (Molded lead wire models only)<br />

4. Terminals<br />

H : Solder terminals<br />

T : Quick-connect terminals (#110)<br />

D : PCB terminals (Uneven pitch)<br />

B : PCB terminals (Even pitch)<br />

M: Molded lead wires<br />

227


D2SW-P<br />

D2SW-P<br />

■ List of Models<br />

Terminal Solder<br />

Quick-connect<br />

PCB terminals<br />

Molded lead wires<br />

Rating Actuator<br />

terminals terminals (#110)<br />

Uneven pitch Even pitch<br />

2A Pin plunger D2SW-P2H D2SW-P2T D2SW-P2D P2SW-P2B D2SW-P2M<br />

Hinge lever D2SW-P2L1H D2SW-P2L1T D2SW-P2L1D D2SW-P2L1B D2SW-P2L1M<br />

Hinge roller lever<br />

Simulated roller<br />

lever<br />

D2SW-P2L2H D2SW-P2L2T D2SW-P2L2D D2SW-P2L2B D2SW-P2L2M<br />

D2SW-P2L3H D2SW-P2L3T D2SW-P2L3D D2SW-P2L3B D2SW-P2L3M<br />

0.1A Pin plunger D2SW-P01H D2SW-P01T D2SW-P01D D2SW-P01B D2SW-P01M<br />

Hinge lever D2SW-P01L1H D2SW-P01L1T D2SW-P01L1D D2SW-P01L1B D2SW-P01L1M<br />

Hinge roller lever<br />

Simulated roller<br />

lever<br />

D2SW-P01L2H D2SW-P01L2T D2SW-P01L2D D2SW-P01L2B D2SW-P01L2M<br />

D2SW-P01L3H D2SW-P01L3T D2SW-P01L3D D2SW-P01L3B D2SW-P01L3M<br />

Note<br />

Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

Specifications<br />

■ Ratings<br />

Model Rated voltage Resistive load<br />

D2SW-P2 30 VDC 2 A<br />

250 VAC<br />

D2SW-P01 30 VDC 0.1 A<br />

125 VAC<br />

Note<br />

The ratings values apply under the following test conditions.<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

■ Characteristics<br />

Item Model D2SW-P2 D2SW-P01<br />

Operating speed<br />

0.1 mm to 500 mm/s (pin plunger models)<br />

Operating frequency<br />

Machanical : 120 operations/min max.<br />

Electrical : 20 operations/min max.<br />

Insulation resistance<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance (initial value)<br />

Terminal models : 50 mΩ max.<br />

Molded lead wire models : 100 mΩ max.<br />

Terminal models : 100 mΩ max.<br />

Molded lead wire models : 150 mΩ max.<br />

Dielectric strength (see note 2)<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Durability (see note 4)<br />

1,000 VAC, 50/60 Hz for 1 min between terminals<br />

of the same polarities<br />

600 VAC, 50/60 Hz for 1 min between terminals<br />

of the same polarities<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each<br />

terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx.30G} max.<br />

Mechanical: 1,000,000 operations min.<br />

(60 operations/min.)<br />

Electrical: 50,000 operations min.<br />

(20 operations/min.)<br />

Mechanical: 1,000,000 operations min.<br />

(60 operations/min.)<br />

Electrical: 200,000 operations min.<br />

(20 operations/min)<br />

Degree of protection IEC IP67 (see note 5)<br />

(excluding the terminals on terminal models)<br />

Degree of protection against electric shock Class 1<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature<br />

−20°Cto 70°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

85% max. (for 5°C to 35°C)<br />

Weight<br />

Approx. 2 g (pin plunger models with terminals)<br />

Note: 1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for both the free position and total travel position. For the lever models, the<br />

values apply at the total travel position. Contact opening or closing time is within 1ms.<br />

4. Consult your OMRON sales representative for testing conditions.<br />

5. The test to meet standards checks for water intrusion after immersion for 30 minutes. The test does not check for switching operation<br />

underwater. Refer to "Degree of Protection" of "Instructions for Correct Use".<br />

228


D2SW-P<br />

■ Approved Standards<br />

Consult your OMRON sales representative for specific models<br />

with standard approval.<br />

UL1054 (File No. E41515)<br />

/CSA C22.2 No. 55 (UL approval)<br />

Rated voltage D2SW-P2 D2SW-P01<br />

125 VAC<br />

250 VAC<br />

---<br />

2 A<br />

■ Contact Specifications<br />

0.1 A<br />

---<br />

30 VDC 2 A 0.1 A<br />

Item Model D2SW-P2 D2SW-P01<br />

Contact Specification Rivet Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap<br />

(Standard value)<br />

0.5 mm<br />

Minimum applicable load<br />

(see note)<br />

160 mA at 5<br />

VDC<br />

1 mA at 5 VDC<br />

■ Contact Form<br />

SPDT<br />

SPST-NC<br />

(Molded lead wire models only)<br />

SPST-NO<br />

(Molded lead wire models only)<br />

Note<br />

COM NO NC<br />

(Black) (Blue)(Red)<br />

COM<br />

(Black)<br />

COM NO<br />

(Black) (Blue)<br />

NC<br />

(Red)<br />

Lead wire colors are indicated in parentheses.<br />

D2SW-P<br />

Note<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 232.<br />

Dimensions<br />

■ Terminals<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Terminal plate thickness is 0.5 mm for all models.<br />

Solder Terminals<br />

Quick-connect Terminals (#110)<br />

7.3<br />

C<br />

3.2<br />

2.15 8.55<br />

NC<br />

15.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

NC<br />

3.3±0.1<br />

Three, 1.6-dia. Holes<br />

0.5<br />

6.4±0.2<br />

PCB Terminals (Uneven pitch)<br />

3.3±0.1<br />

3-2.8<br />

7.6±0.2 7.6±0.2<br />

5.15 9.5± 0.1<br />

19.8± 0.2<br />

PCB Terminals (Even pitch)<br />

0.5<br />

6.4±0.2<br />

11 7.1<br />

3.3± 0.1<br />

1.85<br />

8.8±0.2<br />

16.1± 0.2<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

3-1.2<br />

3-0.8<br />

3.3±0.1<br />

1.3<br />

0.5<br />

6.4± 0.2<br />

PCB Mounting Dimensions (Reference)<br />

16.1± 0.1<br />

8.8±0.1 Three,-1.35 to 1.5 dia.<br />

1.8<br />

3.9<br />

5.15 9.5± 0.1<br />

7.62±0.2 7.62±0.2<br />

19.8± 0.2<br />

3-1.2<br />

3-0.8<br />

1.3<br />

0.5<br />

6.4±0.2<br />

1.8<br />

PCB Mounting Dimensions (Reference)<br />

7.62±0.1 7.62±0.1 Three, 1.35 to 1.5 dia.<br />

3.9<br />

229


D2SW-P<br />

D2SW-P<br />

Molded Lead Wires<br />

9.2<br />

Common terminal (black)<br />

Insulator<br />

Stranded annealed<br />

copper wites<br />

0.7<br />

5.15 9.5±0.1<br />

■ Mounting Holes<br />

21.2<br />

300± 10 6.4± 0.2<br />

(5)<br />

Two, M2.3 screw hole<br />

Normally closed<br />

terminal (red)<br />

Normally open<br />

terminal (blue)<br />

■ Dimensions and Operating Characteristics<br />

Note:<br />

9.5±0.1<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. The following illustrations and drawings are for solder terminal models. Refer to page 229 for details on models with quick-connect<br />

terminals (#110) or PCB terminals or molded lead wires.<br />

3. The @ in the model number is for the contact form code or the terminal code.<br />

4. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

5. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2SW-P2@@<br />

D2SW-P01@@<br />

A<br />

PT<br />

2.5±0.07 dia.<br />

OP<br />

2.35 +0.075<br />

−0.05<br />

7.3<br />

7.55±0.2<br />

1.8 dia.<br />

3.2<br />

2.15 8.55<br />

15.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

+0.075<br />

2.35 −0.05 dia.<br />

6.9 7.7<br />

3.3±0.1<br />

Three, 1.6 dia. holes<br />

0.5<br />

6.4±0.2<br />

Model D2SW-P2@@ D2SW-P01@@<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

OP<br />

1.8 N {183 gf}<br />

0.2 N {20 gf}<br />

0.6 mm<br />

0.4 mm<br />

0.15 mm<br />

8.4±0.3 mm<br />

Hinge Lever Models<br />

D2SW-P2L1@@<br />

D2SW-P01L1@@<br />

t=0.3 Stainless-steel lever<br />

2.35 +0.075<br />

−0.05<br />

2.5± 0.07 dia.<br />

7.3<br />

3.2<br />

2.15 8.55<br />

15.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

A<br />

14.5± 0.6 +0.075<br />

2.35 −0.05 dia.<br />

OP FP<br />

6.9 7.7<br />

3.3± 0.1<br />

Three, 1.6 dia. holes<br />

0.5<br />

6.4±0.2<br />

Model D2SW-P2L1@@ D2SW-P01L1@@<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.6 N {61 gf}<br />

0.05 N {5 gf}<br />

0.8 mm<br />

0.8 mm<br />

13.6 mm<br />

8.8±0.8 mm<br />

230


D2SW-P<br />

D2SW-P<br />

Hinge Roller Lever Models<br />

D2SW-P2L2@@<br />

D2SW-P01L2@@<br />

t=0.3 Stainless-steel lever 14.5±0.6<br />

2.35 +0.075<br />

-0.05<br />

2.5± 0.07 dia.<br />

7.3<br />

A<br />

+0.075<br />

2.35 -0.05 dia.<br />

OP<br />

6.9 7.7<br />

dia. 4.8 x 3.2<br />

Polyacetal resin roller<br />

3.3±0.1<br />

FP<br />

Model D2SW-P2L2@@ D2SW-P01L2@@<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.6 N {61 gf}<br />

0.05 N {5 gf}<br />

0.8 mm<br />

0.8 mm<br />

19.3 mm<br />

14.5±0.8 mm<br />

3.2<br />

2.15 8.55<br />

15.5<br />

5.15 9.5±0.1<br />

19.8± 0.2<br />

Three, 1.6 dia. holes<br />

0.5<br />

6.4± 0.2<br />

Simulated Roller Lever Models<br />

D2SW-P2L3@@<br />

D2SW-P01L3@@<br />

t=0.3 Stainless-steel lever<br />

2.5±0.07 dia.<br />

15.8±0.6<br />

A<br />

R1.3<br />

2.35 +0.075<br />

−0.05 dia.<br />

Model D2SW-P2L3@@ D2SW-P01L3@@<br />

OF max.<br />

RF min.<br />

0.6 N {61 gf}<br />

0.05 N {5 gf}<br />

2.35 +0.075<br />

−0.05<br />

7.3<br />

3.2<br />

2.15 8.55<br />

15.5<br />

5.15 9.5±0.1<br />

19.8±0.2<br />

OP FP<br />

6.9 7.7<br />

3.3± 0.1<br />

Three, 1.6 dia. holes<br />

0.5<br />

6.4±0.2<br />

OT min.<br />

MD max.<br />

FP max.<br />

OP<br />

0.8 mm<br />

0.8 mm<br />

15.5 mm<br />

10.7±0.8 mm<br />

Precautions<br />

■ Cautions<br />

Degree of Protection<br />

Do not use this product in water. Although this models satisfy the<br />

test conditions for the standard given below, this test is to check<br />

the ingress of water into the switch enclosure after submerging<br />

the Switch in water for a given time. Satisfying this test condition<br />

does not mean that the Switch can be used in water.<br />

IEC 60529: 2001 Degrees of protection provided by enclosures<br />

(IP Code)<br />

Code: IP67 (The test to meet the standard checks for water intrusion<br />

after immersion for 30 minutes.)<br />

Do not operate the Switch when it is exposed to water spray, or<br />

when water drops adhere to the Switch surface, or during sudden<br />

temperature changes, otherwise water may intrude into the interior<br />

of the Switch due to a suction effect.<br />

Prevent the Switch from coming into contact with oil and chemicals.<br />

Otherwise, damage to or deterioration of Switch materials<br />

may result.<br />

Do not use the Switch in areas where it is exposed to silicon<br />

adhesives, oil, or grease, otherwise faulty contact may result due<br />

to the generation of silicon oxide.<br />

The environment-resistant performance of the switch differs<br />

depending on operating loads, ambient atmospheres, and installation<br />

conditions, etc. Please perform an operating test of the<br />

switch in advance under actual usage conditions.<br />

Connecting to Terminals<br />

Connecting to Solder Terminals<br />

When soldering the lead wire to the terminal, first insert the lead<br />

wire conductor through the terminal hole and the conduct soldering.<br />

Make sure that the temperature at the tip of the soldering iron is<br />

350 to 400°C. Do not take more than 3 seconds to solder the<br />

switch terminal, and do not impose external force on the terminal<br />

for 1 min after soldering. Improper soldering involving an excessively<br />

high temperature or excessive soldering time may deteriorate<br />

the characteristics of the Switch.<br />

Connecting to Quick-connect Terminals<br />

Wire the quick-connect terminals (#110) with receptacles. Insert<br />

the terminals straight into the receptacles. Do not impose excessive<br />

force on the terminal in the horizontal direction, otherwise the<br />

terminal may be deformed or the housing may be damaged.<br />

Connecting to PCB Terminal Boards<br />

When using automatic soldering baths, we recommend soldering<br />

at 260±5°C within 5 seconds. Make sure that the liquid surface of<br />

the solder does not flow over the edge of the board.<br />

When soldering by hand, as a guideline, solder with a soldering<br />

iron with a tip temperature of 350 to 400°C within 3 seconds, and<br />

do not apply any external force for at least 1 minutes after soldering.<br />

When applying solder, keep the solder away from the case of<br />

the Switch and do not allow solder or flux to enter the case.<br />

Side-actuated (Cam/Dog) Operation<br />

When using a cam or dog to operate the Switch, factors such as<br />

the operating speed, operating frequency, push-button indentation,<br />

and material and shape of the cam or dog will affect the<br />

durability of the Switch. Confirm performance specifications under<br />

actual operation conditions before using the Switch in applications.<br />

231


D2SW-P<br />

■ Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure<br />

to do so may result in electric shock or burning.<br />

Use M2.3 mounting screws with plane washers or spring washers<br />

to securely mount the Switch. Tighten the screws to a torque of<br />

0.23 to 0.26 N·m {2.3 to 2.7 kgf·cm}. Exceeding the specified<br />

torgue may result in deterioration of the sealing or damage.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or damage.<br />

Operating Body<br />

Use an operating body with low frictional resistance and of a<br />

shape that will not interfere with the sealing rubber, otherwise the<br />

plunger may be damaged or the sealing may deteriorate.<br />

With the pin plunger models, set the Switch so that the plunger<br />

can be pushed in from directly above. Since the plunger is covered<br />

with a rubber cap, applying a force from lateral directions<br />

may cause damage to the plunger or reduction in the sealing<br />

capability.<br />

Correct<br />

Incorrect Incorrect<br />

D2SW-P<br />

applicable load is the N-level reference value. This value indicates<br />

the malfunction reference level for the reliability level of 60%<br />

(λ60).<br />

The equation, λ60 = 0.5 × 10 -6 /operations indicates that the estimated<br />

malfunction rate is less than 1/2,000,000 operations with a<br />

reliability level of 60%.<br />

Voltage (V)<br />

0.16mA<br />

30<br />

24<br />

12<br />

Inoperable<br />

range<br />

5<br />

1mA<br />

0<br />

0.1<br />

26mA<br />

Operating range for<br />

micro load models<br />

D2SW-P01<br />

100mA<br />

Operating<br />

range for<br />

general-load<br />

models<br />

D2SW-P2<br />

100mA 160mA<br />

1 10 100 1,000<br />

Current (mA)<br />

Handling<br />

Do not handle the Switch in a way that may cause damage to the<br />

sealing rubber.<br />

When handling the Switch, ensure that uneven pressure or, as<br />

shown in the following diagram, pressure in a direction other than<br />

the operating direction is not applied to the Actuator, otherwise<br />

the Actuator or Switch may be damaged, or durability may be<br />

decreased.<br />

Wiring Molded Lead Wire Models<br />

When wiring molded lead wire models, ensure that there is no<br />

weight on the wire or that there are no sharp bends near the parts<br />

where the wire is drawn out. Otherwise, damage to the Switch or<br />

deterioration in the sealing may result.<br />

Operating Stroke Setting<br />

Set the operating stroke so that the actuator is completely disengaged<br />

when the switch is in the free position (FP), and is pushed<br />

to a point between 60% and 90% of the OT distance after the<br />

switch is operated.<br />

Insufficient or excessive pushing of the actuator may result in<br />

decreased switch durability or damage to the switch.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in a faulty contact. Use models that<br />

operate in the following range. However, even when using micro<br />

load models within the operating range shown below, if inrush<br />

current occurs when the contact is opened or closed, it may<br />

increase contact wear and so decrease durability. Therefore,<br />

insert a contact protection circuit where necessary. The minimum<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B109-E1-02<br />

232


Sealed Ultra Subminiature <strong>Basic</strong> Switch<br />

D2HW<br />

Smallest sealed snap-action switch in<br />

the industry with a very long stroke for<br />

reliable ON/OFF action.<br />

■ The case dimensions are 78% of conventional<br />

models, contributing to down-sizing of mechanical<br />

modules.<br />

■ Extra-long stroke even without levers.<br />

(OT: 1.4 mm)<br />

■ Made of environment-friendly materials. All models<br />

are lead-free, including molded lead wire models.<br />

Ordering Information<br />

■ Model Number Legend:<br />

D2HW-@@@@@<br />

1 2 3 4 5<br />

1. Mounting Structure<br />

A: Without posts (base-mounting)<br />

BR: Posts on right<br />

BL: Posts on left<br />

C: M3-screw mounting<br />

2. Ratings<br />

2: 1 mA at 5 VDC to 2 A at 12 VDC<br />

3. Actuator<br />

0: Pin plunger<br />

1: Hinge lever<br />

2: Long hinge lever<br />

3: Simulated roller hinge lever<br />

4: Hinge roller lever<br />

6: Leaf lever<br />

7: Simulated roller leaf lever<br />

8: Long leaf lever<br />

4. Contacts<br />

1: SPDT<br />

2: SPST-NC (Molded lead wire models only.)<br />

3: SPST-NO (Molded lead wire models only.)<br />

5. Terminals<br />

D: Straight PCB terminals<br />

DR: Right-angled PCB terminals<br />

DL: Left-angled PCB terminals<br />

H: Solder terminals<br />

M: Molded lead wires downwards<br />

MR: Molded lead wires on right-side<br />

ML: Molded lead wires on left-side<br />

Note Add “S” to the end of the model number for the UL/CSAapproved<br />

version.<br />

233


D2HW<br />

D2HW<br />

■ List of Models<br />

PCB-mounted Models<br />

Actuator Terminals Contact form Model<br />

With posts on right With posts on left Without posts<br />

Pin plunger<br />

Hinge lever<br />

Long hinge<br />

lever<br />

For PCB Straight SPDT --- --- D2HW-A201D<br />

Angled D2HW-BR201DR D2HW-BL201DL ---<br />

Straight --- --- D2HW-A211D<br />

Angled D2HW-BR211DR D2HW–BL211DL ---<br />

Straight --- --- D2HW-A221D<br />

Angled D2HW-BR221DR D2HW-BL221DL ---<br />

Simulated roller<br />

hinge lever<br />

Straight --- --- D2HW-A231D<br />

Angled D2HW-BR231DR D2HW-BL231DL ---<br />

Note Add “S” to the end of the model number for the UL/CSA-approved version. Consult your OMRON sales epresentative for details.<br />

Models with Solder Terminals or Molded Lead Wires<br />

Actuator Terminals Contact form Model<br />

With posts on<br />

right<br />

With posts on<br />

left<br />

M3-screw<br />

mounting<br />

Pin plunger<br />

Hinge lever<br />

Long hinge<br />

lever<br />

Solder SPDT D2HW-BR201H D2HW-BL201H D2HW-C201H<br />

Molded lead Downwards SPDT D2HW-BR201M D2HW-BL201M D2HW-C201M<br />

wires<br />

SPST-NC D2HW-BR202M D2HW-BL202M D2HW-C202M<br />

SPST-NO D2HW-BR203M D2HW-BL203M D2HW-C203M<br />

Right-side SPST-NC D2HW-BR202MR D2HW-BL202MR D2HW-C202MR<br />

SPST-NO D2HW-BR203MR D2HW-BL203MR D2HW-C203MR<br />

Left-side SPST-NC D2HW-BR202ML D2HW-BL202ML ---<br />

SPST-NO D2HW-BR203ML D2HW-BL203ML ---<br />

Solder SPDT D2HW-BR211H D2HW-BL211H D2HW-C211H<br />

Molded lead Downwards SPDT D2HW-BR211M D2HW-BL211M D2HW-C211M<br />

wires<br />

SPST-NC D2HW-BR212M D2HW-BL212M D2HW-C212M<br />

SPST-NO D2HW-BR213M D2HW-BL213M D2HW-C213M<br />

Right-side SPST-NC D2HW-BR212MR D2HW-BL212MR D2HW-C212MR<br />

SPST-NO D2HW-BR213MR D2HW-BL213MR D2HW-C213MR<br />

Left-side SPST-NC D2HW-BR212ML D2HW-BL212ML ---<br />

SPST-NO D2HW-BR213ML D2HW-BL213ML ---<br />

Solder SPDT D2HW-BR221H D2HW-BL221H D2HW-C221H<br />

Molded lead Downwards SPDT D2HW-BR221M D2HW-BL221M D2HW-C221M<br />

wires<br />

SPST-NC D2HW-BR222M D2HW-BL222M D2HW-C222M<br />

SPST-NO D2HW-BR223M D2HW-BL223M D2HW-C223M<br />

Right-side SPST-NC D2HW-BR222MR D2HW-BL222MR D2HW-C222MR<br />

SPST-NO D2HW-BR223MR D2HW-BL223MR D2HW-C223MR<br />

Left-side SPST-NC D2HW-BR222ML D2HW-BL222ML ---<br />

SPST-NO D2HW-BR223ML D2HW-BL223ML ---<br />

Note:<br />

1. The length of standard lead wires (AVSS0.5) for molded lead wire models is 30 cm.<br />

2. Add “S” to the end of the model number for the UL/CSA-approved version. Consult your OMRON sales representative for details.<br />

234


D2HW<br />

D2HW<br />

Actuator Terminals Contact form Model<br />

With posts on<br />

right<br />

With posts on<br />

left<br />

M3-screw<br />

mounting<br />

Simulated roller<br />

hinge lever<br />

Hinge roller<br />

lever<br />

Leaf lever<br />

Simulated roller<br />

leaf lever<br />

Long leaf lever<br />

Solder SPDT D2HW-BR231H D2HW-BL231H D2HW-C231H<br />

Molded lead Downwards SPDT D2HW-BR231M D2HW-BL231M D2HW-C231M<br />

wires<br />

SPST-NC D2HW-BR232M D2HW-BL232M D2HW-C232M<br />

SPST-NO D2HW-BR233M D2HW-BL233M D2HW-C233M<br />

Right-side SPST-NC D2HW-BR232MR D2HW-BL232MR D2HW-C232MR<br />

SPST-NO D2HW-BR233MR D2HW-BL233MR D2HW-C233MR<br />

Left-side SPST-NC D2HW-BR232ML D2HW-BL232ML ---<br />

SPST-NO D2HW-BR233ML D2HW-BL233ML ---<br />

Solder SPDT D2HW-BR241H D2HW-BL241H D2HW-C241H<br />

Molded lead Downwards SPDT D2HW-BR241M D2HW-BL241M D2HW-C241M<br />

wires<br />

SPST-NC D2HW-BR242M D2HW-BL242M D2HW-C242M<br />

SPST-NO D2HW-BR243M D2HW-BL243M D2HW-C243M<br />

Right-side SPST-NC D2HW-BR242MR D2HW-BL242MR D2HW-C242MR<br />

SPST-NO D2HW-BR243MR D2HW-BL243MR D2HW-C243MR<br />

Left-side SPST-NC D2HW-BR242ML D2HW-BL242ML ---<br />

SPST-NO D2HW-BR243ML D2HW-BL243ML ---<br />

Solder SPDT D2HW-BR261H D2HW-BL261H D2HW-C261H<br />

Molded lead Downwards SPDT D2HW-BR261M D2HW-BL261M D2HW-C261M<br />

wires<br />

SPST-NC D2HW-BR262M D2HW-BL262M D2HW-C262M<br />

SPST-NO D2HW-BR263M D2HW-BL263M D2HW-C263M<br />

Right-side SPST-NC D2HW-BR262MR D2HW-BL262MR D2HW-C262MR<br />

SPST-NO D2HW-BR263MR D2HW-BL263MR D2HW-C263MR<br />

Left-side SPST-NC D2HW-BR262ML D2HW-BL262ML ---<br />

SPST-NO D2HW-BR263ML D2HW-BL263ML ---<br />

Solder SPDT D2HW-BR271H D2HW-BL271H D2HW-C271H<br />

Molded lead Downwards SPDT D2HW-BR271M D2HW-BL271M D2HW-C271M<br />

wires<br />

SPST-NC D2HW-BR272M D2HW-BL272M D2HW-C272M<br />

SPST-NO D2HW-BR273M D2HW-BL273M D2HW-C273M<br />

Right-side SPST-NC D2HW-BR272MR D2HW-BL272MR D2HW-C272MR<br />

SPST-NO D2HW-BR273MR D2HW-BL273MR D2HW-C273MR<br />

Left-side SPST-NC D2HW-BR272ML D2HW-BL272ML ---<br />

SPST-NO D2HW-BR273ML D2HW-BL273ML ---<br />

Molded lead Downwards SPDT D2HW-BR281M D2HW-BL281M D2HW-C281M<br />

wires<br />

SPST-NC D2HW-BR282M D2HW-BL282M D2HW-C282M<br />

SPST-NO D2HW-BR283M D2HW-BL283M D2HW-C283M<br />

Right–side SPST-NC --- --- D2HW-C282MR<br />

SPST-NO --- --- D2HW-C283MR<br />

Note:<br />

1. The length of standard lead wires (AVSS 0.5) for molded lead wire models is 30 cm.<br />

2. Add “S” to the end of the model number for the UL/CSA-approved version. Consult your OMRON sales representative for details.<br />

Specifications<br />

■ Ratings Note The ratings values apply under the following test conditions:<br />

Rated voltage (V)<br />

Resistive load<br />

Ambient temperature: 20±2°C<br />

125 VAC 0.1 A<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

12 VDC<br />

24 VDC<br />

42 VDC<br />

2 A<br />

1 A<br />

0.5 A<br />

235


D2HW<br />

D2HW<br />

■ Characteristics<br />

Item<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength<br />

Vibration resistance (see note 2)<br />

Shock resistance (see note 2)<br />

Note:<br />

1. The data given above are initial values.<br />

2. For the pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For<br />

the lever models, they apply at the total travel position.<br />

The values shown apply for malfunctions of 1 ms max.<br />

3. For testing conditions, consult your OMRON sales representative.<br />

■ Approved Standards<br />

Consult your OMRON sales representative for specific models<br />

with standard approvals.<br />

UL1054 (File No. E41515)/CSA C22.2 No. 55 (UL<br />

approval)<br />

■ Contact Form<br />

1 mm to 500 mm/s (for pin plunger models)<br />

30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

■ Contact Specifications<br />

Note<br />

Specification<br />

100 mΩ max. (molded lead wire models: 150 mΩ max.)<br />

600 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100 G} max.<br />

Malfunction: 300 m/s 2 {approx. 30 G} max.<br />

Durability (see note 3)<br />

Mechanical: 1,000,000 operations min. (30 operations/min)<br />

Electrical: 100,000 operations min. (20 operations/min)<br />

Degree of protection<br />

IEC IP67 (excluding the terminals on terminal models)<br />

Degree of protection against electric Class I<br />

shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –40 to 85°C (with no icing)<br />

Ambient operating humidity 95% max. (for 5 to 35°C)<br />

Weight<br />

Approx. 0.7 g (for pin plunger models with terminals)<br />

Rated voltage<br />

125 VAC 0.1 A<br />

12 VDC 2 A<br />

SPDT<br />

D2HW<br />

SPST-NC<br />

(Molded Lead Wire Models Only)<br />

Item<br />

Specification<br />

Material<br />

Gap (standard value)<br />

Minimum applicable load<br />

(see note)<br />

Crossbar<br />

Gold alloy<br />

0.5 mm<br />

1 mA at 5 VDC<br />

Specification<br />

Minimum applicable loads are indicated by N standard reference<br />

values. This value represents the failure rate at a<br />

60% (λ60) reliability level.<br />

The equation λ60=035×10−6/operations indicates that a<br />

failure rate of 1/2,000,000 operations can be expected at<br />

a reliability level of 60%.<br />

SPST-NO<br />

(Molded Lead Wire Models Only)<br />

COM<br />

(Black)<br />

NO NC<br />

(Blue) (Red)<br />

COM<br />

(Black)<br />

NC<br />

(Red)<br />

COM<br />

(Black)<br />

NO<br />

(Blue)<br />

Note<br />

Molded lead wire colors are indicated in parentheses.<br />

236


D2HW<br />

D2HW<br />

Dimensions<br />

■ Mounting Structure and Reference Positions for Operating Characteristics<br />

Note All units are in millimeters unless otherwise indicated.<br />

The reference positions used for FP, OP, and TTP values are as shown below for each type of mounting.<br />

Models without Posts<br />

D2HW-A@<br />

Models with Posts<br />

D2HW-B@<br />

M3-screw Mounting Models<br />

D2HW-C@<br />

1.7 dia.<br />

1.7 dia.<br />

0<br />

3 −0.1 dia.<br />

3.3±0.15 dia.<br />

Reference<br />

position<br />

Reference<br />

position<br />

Reference<br />

position<br />

Mounting Hole Dimensions (Reference) Mounting Hole Dimensions (Reference)<br />

+0.1<br />

3<br />

2.4 dia. hole<br />

+0.1<br />

0 dia. hole<br />

0<br />

2.6<br />

(depth: 1.5 mm min.)<br />

(depth: 5 mm min.)<br />

M3 tap<br />

■ Terminals<br />

Straight PCB Terminals Angled PCB Terminals Solder Terminals<br />

3.5<br />

Three-0.6<br />

Three-0.6<br />

(3.1)<br />

Three-2<br />

PCB Cutout Dimensions (Reference)<br />

PCB Cutout Dimensions (Reference)<br />

Three, 1<br />

+0.1<br />

0<br />

dia. hole<br />

+0.1 2.4 0 dia. hole<br />

(depth: 5 mm min.)<br />

2.6<br />

Molded Lead Wires Downwards<br />

+0.1 Three, 10<br />

dia. hole<br />

Molded Lead Wires on Left-side<br />

Molded Lead Wires on Right-side<br />

(12)<br />

(12) (12)<br />

COM AVSS 0.5<br />

(Black)<br />

NO AVSS 0.5 (Blue)<br />

NC AVSS 0.5 (Red)<br />

(13.3)<br />

(13.3)<br />

237


D2HW<br />

D2HW<br />

■ Dimensions and Operating Characteristics<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Dimensions not indicated in the above diagrams have a tolerance of ±0.2 mm.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

➡<br />

Pin Plunger Models<br />

D2HW-@20@@<br />

A<br />

1.7 dia.<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models without<br />

posts<br />

0.75 N {76 gf}<br />

0.10 N {10 gf}<br />

1.4 mm (reference value)<br />

0.25 mm<br />

11.2 mm<br />

10.4±0.2 mm<br />

9.1 mm<br />

Models with posts<br />

and M3-mounting<br />

models<br />

7.2 mm<br />

6.4±0.2 mm<br />

5.1 mm<br />

Hinge Lever Models<br />

D2HW-@21@@<br />

A<br />

t = 0.3 stainless<br />

steel lever<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models without<br />

posts<br />

0.75 N {76 gf}<br />

0.07 N {7 gf}<br />

1.6 mm (reference value)<br />

0.5 mm<br />

12.8 mm<br />

11.5±0.5 mm<br />

10 mm<br />

Models with posts<br />

and M3-mounting<br />

models<br />

8.8 mm<br />

7.5±0.5 mm<br />

6 mm<br />

Long Hinge Lever Models<br />

D2HW-@22@@<br />

A<br />

t = 0.3 stainless<br />

steel lever<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models without<br />

posts<br />

0.5 N {50 gf}<br />

0.03 N {3 gf}<br />

2.5 mm (reference value)<br />

0.8 mm<br />

15.5 mm<br />

13.3±0.8 mm<br />

11 mm<br />

Models with posts<br />

and M3-mounting<br />

models<br />

11.5 mm<br />

9.3±0.8 mm<br />

7 mm<br />

Simulated Roller Hinge Lever Models<br />

D2HW-@23@@<br />

A<br />

15<br />

t = 0.3 stainless<br />

steel lever<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models without<br />

posts<br />

0.65 N {66 gf}<br />

0.05 N {5 gf}<br />

1.9 mm (reference value)<br />

0.5 mm<br />

16.5 mm<br />

15.2±0.5 mm<br />

13.5 mm<br />

Models with posts<br />

and M3-mounting<br />

models<br />

12.5 mm<br />

11.2±0.5 mm<br />

9.5 mm<br />

238


D2HW<br />

D2HW<br />

Hinge Roller Lever Models<br />

D2HW-@24@@<br />

4.8 dia. ×2.8<br />

resin roller<br />

FP OP<br />

TTP<br />

6.5<br />

3<br />

A<br />

8±0.1<br />

15<br />

t=0.3 stainless<br />

steel lever<br />

(1.15)<br />

(0.4)<br />

(4.6)<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models with posts and<br />

M3-mounting models<br />

0.65 N {66 gf}<br />

0.03 N {3 gf}<br />

1.9 mm (reference value)<br />

0.6 mm<br />

15.3 mm<br />

14±0.6 mm<br />

12.3 mm<br />

Leaf Lever Models<br />

D2HW-@26@@<br />

A<br />

t = 0.3 stainless<br />

steel lever<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models with posts and<br />

M3-mounting models<br />

1.8 N {183 gf}<br />

0.20 N {20 gf}<br />

1.8 mm (reference value)<br />

0.5 mm<br />

9.3 mm<br />

7.4±0.5 mm<br />

5.8 mm<br />

Simulated Roller Leaf Lever Models<br />

D2HW-@27@@<br />

A<br />

t = 0.3 stainless<br />

steel lever<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models with posts and<br />

M3-mounting models<br />

1.8 N {183 gf}<br />

0.20 N {20 gf}<br />

2.0 mm (reference value)<br />

0.5 mm<br />

12.5 mm<br />

10.8±0.5 mm<br />

8.9 mm<br />

Long Leaf Lever Models<br />

D2HW-@28@@<br />

A<br />

20.85±1<br />

t = 0.2 stainless<br />

steel lever<br />

3.3±0.15 dia.<br />

Characteristic<br />

OF max.<br />

RF min.<br />

OT ref.<br />

MD max.<br />

FP max.<br />

OP<br />

TTP max.<br />

Models with posts and<br />

M3-mounting models<br />

0.9 N {92 gf}<br />

0.05 N {5 gf}<br />

2.8 mm (reference value)<br />

0.7 mm<br />

19 mm<br />

15.4±1.5 mm<br />

12.8 mm<br />

(12)<br />

0<br />

3 -0.1dia.<br />

COM AVSS 0.5<br />

(Black)<br />

NO AVSS 0.5 (Blue)<br />

NC AVSS 0.5 (Red)<br />

(13.3)<br />

239


D2HW<br />

D2HW<br />

Precautions<br />

■ Cautions<br />

Degree of Protection<br />

Do not use this product in water. Although molded lead wire models<br />

satisfy the test conditions for the standard given below, this<br />

test is to check the ingress of water into the switch enclosure after<br />

submerging the Switch in water for a given time. Satisfying this<br />

test condition does not mean that the Switch can be used in<br />

water.<br />

IEC Publication 529, degree of protection IP67.<br />

Do not operate the Switch when it is exposed to water spray, or<br />

when water drops adhere to the Switch surface, or during sudden<br />

temperature changes, otherwise water may intrude into the interior<br />

of the Switch due to a suction effect.<br />

Prevent the Switch from coming into contact with oil and chemicals.<br />

Otherwise, damage to or deterioration of Switch materials<br />

may result.<br />

Do not use the Switch in areas where it is exposed to silicon<br />

adhesives, oil, or grease, otherwise faulty contact may result due<br />

to the generation of silicon oxide.<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first insert the lead<br />

wire conductor through the terminal hole and then conduct soldering.<br />

Made sure that the capacity of the soldering iron is 30 W maximum.<br />

Do not take more than 3 s to solder the switch terminal.<br />

Improper soldering involving an excessively high temperature or<br />

excessive soldering time may deteriorate the characteristics of<br />

the Switch.<br />

When soldering the lead wire to the PCB terminal, pay careful<br />

attention so that the flux and solder liquid level does not exceed<br />

the PCB level.<br />

Side-actuated (Cam/Dog) Operation<br />

When using a cam or dog to operate the Switch, factors such as<br />

the operating speed, operating frequency, push-button indentation,<br />

and material and shape of the cam or dog will affect the<br />

durability of the Switch. Confirm performance specifications under<br />

actual operation conditions before using the Switch in applications.<br />

■ Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure<br />

to do so may result in electric shock or burning.<br />

For M3-screw mounting models, use M3 mounting screws with<br />

plane washers or spring washers to securely mount the Switch.<br />

Tighten the screws to a torque of 0.27 to 0.29 N·m. Exceeding the<br />

specified torque may result in deterioration of the sealing or damage.<br />

For models with posts, secure the posts by thermal caulking or by<br />

pressing into an attached device. When pressed into an attached<br />

device, provide guides on the opposite ends of the posts to<br />

ensure that they do not fall out or rattle.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or damage.<br />

Operating Body<br />

Use an operating body with low frictional resistance and of a<br />

shape that will not interfere with the sealing rubber, otherwise the<br />

plunger may be damaged or the sealing may deteriorate.<br />

Handling<br />

Do not handle the Switch in a way that may cause damage to the<br />

sealing rubber.<br />

When handling the Switch, ensure that pressure is not applied to<br />

the posts in the directions shown in the following diagram. Also,<br />

ensure that uneven pressure or pressure in a direction other than<br />

the operating direction is not applied to the Actuator as shown in<br />

the following diagram. Otherwise, the post, Actuator, or Switch<br />

may be damaged, or the service life may be reduced.<br />

Wiring Molded Lead Wire Models<br />

When wiring molded lead wire models, ensure that there is no<br />

weight on the wire or that there are no sharp bends near the parts<br />

where the wire is drawn out. Otherwise, damage to the Switch or<br />

deterioration in the sealing may result.<br />

Using Micro Loads<br />

Even when using micro load models within the operating range,<br />

inrush currents or surges may decrease the life expectancy of the<br />

Switch. Therefore, insert a contact protection circuit where necessary.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B105-E1-04A<br />

240


Sealed Ultra Subminiature <strong>Basic</strong> Switch<br />

D2JW<br />

Ultra-small and Highly Sealed<br />

Degree of protection for the molded lead wire<br />

models conforms to IEC IP67.<br />

Wide range of operating temperature from –40°C to<br />

85°C.<br />

Gold-alloy crossbar contact and coil spring offer<br />

long life expectancy and high contact reliability.<br />

Ordering Information<br />

Model Number Legend<br />

D2JW-01--<br />

1 2 3 4<br />

1. Ratings<br />

01: 0.1 A at 30 VDC<br />

2. Actuator<br />

None: Pin plunger<br />

K1A: Short hinge lever<br />

K1: Hinge lever<br />

K3: Simulated roller lever<br />

K2: Hinge roller lever<br />

List of Models<br />

Actuator<br />

Solder terminals<br />

3. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

4. Terminals<br />

None: Solder terminals<br />

MD: Molded lead wires<br />

Model<br />

Molded lead wires<br />

Pin plunger D2JW-011 D2JW-011-MD<br />

Short hinge lever D2JW-01K1A1 D2JW-01K1A1-MD<br />

Hinge lever D2JW-01K11 D2JW-01K11-MD<br />

Simulated roller lever D2JW-01K31 D2JW-01K31-MD<br />

Hinge roller lever D2JW-01K21 D2JW-01K21-MD<br />

Note:<br />

1. The standard lengths of the lead wires (AVS0.3f) of models incorporating them are 30 cm.<br />

2. Consult your OMRON sales representative for details on SPST-NO and SPST-NC models.<br />

241


D2JW<br />

D2JW<br />

Specifications<br />

Ratings<br />

Electrical ratings<br />

0.1 A at 30 VDC (resistive load)<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Characteristics<br />

Operating speed (see note 2)<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance<br />

(initial value)<br />

Dielectric strength (see note 3)<br />

Vibration resistance (see note 4)<br />

Shock resistance (see note 4)<br />

Durability (see note 5)<br />

1 mm to 250 mm/s<br />

Mechanical: 240 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

100 mΩ max. (molded lead wire models: 140 mΩ max.)<br />

600 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,000 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 200 m/s 2 {approx. 20G} max.<br />

Mechanical: 1,000,000 operations min. (60 operations/min)<br />

Electrical: 100,000 operations min. (30 operations/min)<br />

IEC IP67 (excluding the terminals on terminal models)<br />

Class I<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –40°C to 85°C (at ambient humidity of 60% max.) (with no icing or condensation)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

35% to 98% (for 5°C to 35°C)<br />

Approx. 7 g (pin plunger models with molded lead wire models)<br />

1. The data given above are initial values.<br />

2. The operating speed value shown is for pin plunger models. (For different models, consult your OMRON sales representative.)<br />

3. The dielectric strength values shown apply for use with Separator (terminal type).<br />

4. The values shown apply for malfunctions of 1 ms max.<br />

5. For testing conditions, consult your OMRON sales representative.<br />

Contact Specifications<br />

Contact Specification Crossbar<br />

Material<br />

Gold alloy<br />

Gap (standard 0.5 mm<br />

value)<br />

Inrush current NC 0.1 A max.<br />

NO<br />

0.1 A max.<br />

Minimum applicable load<br />

1 mA at 5 VDC<br />

Contact Form<br />

SPDT<br />

SPST-NC<br />

SPST-NO<br />

COM NO NC<br />

(Black*) (Blue*)(Red*)<br />

COM<br />

(Black)<br />

NC<br />

(Red)<br />

COM<br />

(Black)<br />

NO<br />

(Blue)<br />

*Indicates the color of the lead wire.<br />

242


D2JW<br />

D2JW<br />

Dimensions<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Solder Terminals<br />

Molded Lead Wires<br />

NC (red)<br />

NO (blue)<br />

COM<br />

(black)<br />

Mounting Holes<br />

M2.3 mounting holes<br />

4.8 ± 0.1<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. Actuators of the molded lead wire terminals are omitted here. The dimensions (other than the terminals) and operating characteristics<br />

of the molded lead wire terminals are the same as those for the solder terminals.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2JW-011<br />

PT<br />

OP<br />

1.6 dia.<br />

A<br />

OF max.<br />

RF min.<br />

PT max.<br />

2.45 N {250 gf}<br />

0.98 N {100 gf}<br />

0.6 mm<br />

OT min.<br />

0.3 mm<br />

MD max.<br />

0.1 mm<br />

2.5 +0.05<br />

–0.025 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

OP<br />

8.1±0.3 mm<br />

Short Hinge Lever Models<br />

D2JW-01K1A1<br />

PT<br />

11.5R<br />

A<br />

0.3 t stainless-steel<br />

spring lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

1.15 N {117 gf}<br />

0.23 N {23 gf}<br />

5.4 mm<br />

OP<br />

OT min.<br />

MD max.<br />

0.7 mm<br />

0.5 mm<br />

OP<br />

8.4±0.8 mm<br />

2.5 +0.05<br />

–0.025 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

243


D2JW<br />

D2JW<br />

Hinge Lever Models<br />

D2JW-01K11<br />

PT<br />

16.5R<br />

A<br />

0.3 t stainless-steel<br />

spring lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

0.80 N {82 gf}<br />

0.15 N {16 gf}<br />

6.4 mm<br />

1.4 mm<br />

OP<br />

MD max.<br />

OP<br />

0.7 mm<br />

8.4±0.8 mm<br />

2.5 +0.05<br />

–0.025 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

12.7<br />

Simulated Roller Lever Models<br />

D2JW-01K31<br />

PT<br />

OP<br />

1.3R<br />

A<br />

0.3 t stainless-steel<br />

spring lever<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

MD max.<br />

0.95 N {97 gf}<br />

0.19 N {20 gf}<br />

5.5 mm<br />

1.1 mm<br />

0.6 mm<br />

OP<br />

10.3±0.8 mm<br />

2.5 +0.05<br />

–0.025 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

Hinge Roller Lever Models<br />

D2JW-01K21<br />

PT<br />

A<br />

4.8 dia. × 2.2 resin roller<br />

OF max.<br />

RF min.<br />

PT max.<br />

OT min.<br />

0.98 N {100 gf}<br />

0.19 N {20 gf}<br />

5.2 mm<br />

1.1 mm<br />

13.5R<br />

MD max.<br />

0.5 mm<br />

OP<br />

OP<br />

14.6±0.8 mm<br />

2.5 +0.05<br />

–0.025 dia.<br />

2.35 +0.05<br />

–0.025 dia.<br />

244


D2JW<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering, make sure that the capacity of the soldering iron is<br />

30 W maximum (temperature of soldering iron: 250°C max.). Do not<br />

take more than 3 s to solder the switch terminal.<br />

If soldering is not carried out under the proper conditions there is a<br />

danger of over-heating and subsequent heat damage.<br />

Applying a soldering iron for more than 3 s or using one that is rated<br />

at more than 30 W may deteriorate the Switch characteristics.<br />

Degree of Protection<br />

Do not use the Switch underwater. The Switch was tested and found<br />

to meet the conditions necessary to meet the following standard.<br />

The test checks for water intrusion after immersion for a specified<br />

time period. The test does not check for switching operation underwater.<br />

IEC Publication 529, degree of protection IP67.<br />

Protection Against Chemicals<br />

Prevent the Switch from coming into contact with oil and chemicals.<br />

Otherwise, damage to or deterioration of Switch materials may result.<br />

D2JW<br />

Correct Use<br />

Use M2.3 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.20 to<br />

0.29 N•m {2 to 3 kgf•cm}.<br />

Separator<br />

When mounting the Switch on a metallic surface, be sure to provide<br />

a Separator between the Switch and the mounting plate.<br />

Separator (Sold Separately)<br />

Model<br />

Separator for D2JW<br />

Two, 2.4±0.1 dia.<br />

t=0.18<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B040-E1-01D<br />

245


Sealed <strong>Basic</strong> Switch for Vehicles<br />

D2FW-G<br />

A Sealed Switch for Mechanical<br />

Detection in Automobiles and Industrial<br />

Vehicles (Conforming to IP67)<br />

Single-point mounting with an M4 screw.<br />

Incorporates a fixed leaf lever for tough environments.<br />

Molded lead wires are installed using lead-free<br />

connections for environmental conservation.<br />

Ordering Information<br />

Model Number Legend<br />

D2FW-GM<br />

1 2 3<br />

1. Ratings/Contact Specifications<br />

2: For general load<br />

0: For micro load<br />

2. Actuator<br />

7 Leaf lever<br />

8: Long leaf lever<br />

List of Models<br />

3. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

Actuator Rated load Contact specifications<br />

Model<br />

(molded lead wires)<br />

Leaf lever 1 A SPDT D2FW-G271M<br />

SPST-NC<br />

D2FW-G272M<br />

SPST-NO<br />

D2FW-G273M<br />

0.1 A SPDT D2FW-G071M<br />

SPST-NC<br />

D2FW-G072M<br />

SPST-NO<br />

D2FW-G073M<br />

Long leaf lever 1 A SPDT D2FW-G281M<br />

SPST-NC<br />

D2FW-G282M<br />

SPST-NO<br />

D2FW-G283M<br />

0.1 A SPDT D2FW-G081M<br />

SPST-NC<br />

D2FW-G082M<br />

SPST-NO<br />

D2FW-G083M<br />

Note: The standard length of the molded lead wires (AVS0.5) is 30 cm.<br />

246


D2FW-G<br />

D2FW-G<br />

Specifications<br />

Ratings<br />

Rated voltage D2FW-G2 (general load models) D2FW-G0 (micro load models)<br />

Resistive load<br />

30 VDC 1 A 0.1 A<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Voltage Non-inductive load Inductive load<br />

Resistive load Lamp load Inductive load Motor load<br />

14 VDC 1.5 A 0.5 A 0.5 A 0.5 A<br />

30 VDC 1 A 0.3 A 0.3 A 0.3 A<br />

Note: 1. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).<br />

2. Lamp load has an inrush current of 10 times the steady-state current.<br />

3. Motor load has an inrush current of 6 times the steady-state current.<br />

Characteristics<br />

Item D2FW-G2 D2FW-G0<br />

Operating speed<br />

1 to 500 mm/s<br />

Operating frequency<br />

Mechanical:120 operations/min max.<br />

Electrical: 30 operations/min max.<br />

Insulation resistance<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance 100 mΩ max. 150 mΩ max.<br />

Dielectric strength<br />

600 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Vibration resistance (see note 2) Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 2) Destruction: 1,000 m/s 2 max.<br />

Malfunction: 300 m/s 2 max.<br />

Durability y( (see note 3)<br />

Mechanical: 300,000 operations min. (60 operations/min)<br />

Electrical: 30,000 operations min.<br />

(20 operations/min)<br />

Electrical: 100,000 operations min.<br />

(20 operations/min)<br />

Degree of protection<br />

IEC IP67<br />

Degree of protection against Class I<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –40°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

1. The data given above are initial values.<br />

95% max. (for 5°C to 35°C)<br />

Approx. 10.4 g (SPDT type)<br />

2. For the pin plunger models, the above values apply for use at the free position, operating position, and total travel position.<br />

For the lever models, they apply at the total travel position.<br />

The values shown apply for malfunctions of 1 ms max.<br />

3. For testing conditions, consult your OMRON sales representative.<br />

Contact Specifications<br />

Specification<br />

Item D2FW-G2 (general load models) D2FW-G0 (micro load models)<br />

Crossbar<br />

Material Silver alloy Gold alloy<br />

Gap (standard value)<br />

Minimum applicable load<br />

(see note)<br />

0.25 mm<br />

100 mA at 5 VDC 1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 249.<br />

247


D2FW-G<br />

D2FW-G<br />

Contact Form<br />

SPDT SPST-NC SPST-NO<br />

COM NO NC<br />

(Black*) (Blue*) (Red*)<br />

COM<br />

(Black*)<br />

NC<br />

(Red*)<br />

COM<br />

(Black*)<br />

NO<br />

(Blue*)<br />

* The color in parentheses indicates the color of the lead wire.<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

M4 tap<br />

16<br />

4-dia. hole (depth 2 mm min.)<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The operating characteristics are for operation in the A direction ( ).<br />

3. The in the model number is for rating code and contact form code.<br />

Leaf Lever Models<br />

D2FW-G7M<br />

t=0.2 stainless-steel lever<br />

4.2 +0.2<br />

0 dia.<br />

4 +0.2<br />

0 dia.<br />

(22.8)<br />

A<br />

2 8 2<br />

16±0.15<br />

5<br />

D2FW-G<br />

4 0 –0.15 dia.<br />

5<br />

13.5<br />

Free<br />

Operating position<br />

position (FP)<br />

(OP)<br />

Model<br />

OF max.<br />

RF min.<br />

OT min.<br />

MD max.<br />

Leaf Lever Models<br />

D2FW-G7M<br />

2.45 N {250 gf}<br />

0.29 N {30 gf}<br />

1.0 mm<br />

1.0 mm<br />

3.5R<br />

Molded lead wires<br />

COM AVS0.5 (Black)<br />

NO AVS0.5 (Blue)<br />

NC AVS0.5 (Red)<br />

4.7<br />

15.3<br />

23.5<br />

300±10<br />

(5)<br />

FP max.<br />

OP<br />

TTP<br />

15.5 mm<br />

11.5±2 mm<br />

65mm 6.5 (reference value)<br />

248


D2FW-G<br />

D2FW-G<br />

Long Leaf Lever Models<br />

D2FW-G8M<br />

t=0.2 stainless-steel lever<br />

4.2 +0.2<br />

0 dia.<br />

4 +0.2<br />

0 dia.<br />

(19)<br />

16±0.15<br />

D2FW-G<br />

A<br />

Free<br />

position<br />

4 0 Operating (FP)<br />

–0.15 dia. position<br />

(OP)<br />

5<br />

13.5<br />

2 8 2<br />

5<br />

Model<br />

OF<br />

RF min.<br />

OT min.<br />

MD max.<br />

Long Leaf Lever<br />

Models<br />

D2FW-G8M<br />

2.94 N {300 gf}<br />

0.59 N {60 gf}<br />

1.0 mm<br />

1.0 mm<br />

3.5R<br />

Molded lead wires<br />

COM AVS0.5 (Black)<br />

NO AVS0.5 (Blue)<br />

NC AVS0.5 (Red)<br />

4.7<br />

15.3<br />

23.5<br />

(5)<br />

300±10<br />

FP max.<br />

OP<br />

TTP<br />

19 mm<br />

12±2 mm<br />

85mm 8.5 (reference value)<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Use the Switch within the specified electrical ratings. Using the<br />

Switch outside of the rated values will not only shorten its service life<br />

but may cause heat generation or fire damage. When turning the<br />

power ON or OFF, use the rated voltage and current.<br />

Degree of Protection<br />

Do not use the Switch underwater. The Switch was tested and found<br />

to meet the conditions necessary to meet the following standard.<br />

The test checks for water intrusion after immersion for a specified<br />

time period. The test does not check for switching operation underwater.<br />

IEC Publication 529, degree of protection IP67.<br />

Protection Against Chemicals<br />

Prevent the Switch from coming into contact with oil or chemicals.<br />

Otherwise, damage to or deterioration of Switch materials may result.<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M4 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 1.18<br />

to1.47 N•m {12 to 15 kgf•cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Switch Mounting<br />

When mounting the Switch, do not apply force to the actuator in any<br />

direction other than its operating direction.<br />

Operation<br />

Make sure that the switching object is perfectly separated from the<br />

actuator when the switch is not operated and the actuator is pressed<br />

appropriately by the switching object when the switch is operated.<br />

The switching object must not move beyond its operational limit<br />

position, otherwise the Switch may be damaged.<br />

Install the switching object so that its moving direction is the same<br />

as that of the actuator.<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Operating<br />

area of micro<br />

load models<br />

D2FW-G0<br />

Operating<br />

area of<br />

general-load<br />

models<br />

D2FW-G2<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B104-E1-01C<br />

249


Ultra Subminiature Detection Switch<br />

D2A<br />

Ultra Subminiature Detection Switch<br />

with Slide Mechanism and Pushbutton<br />

Actuator<br />

Compact (864.2 mm (WHD)), light weight<br />

(approximately 0.3 g), and 3-mm long stroke.<br />

Built-in slide mechanism for selecting shorting or<br />

non-shorting timing of the switch.<br />

The switch’s small size makes it ideal for household<br />

appliances, audio equipment, office equipment,<br />

communications equipment, etc.<br />

Ordering Information<br />

Model Number Legend<br />

D2A-10<br />

1 2<br />

1. Switching Timing<br />

1: Non-shorting<br />

2: Shorting<br />

List of Models<br />

2. Maximum Oprating Force<br />

1: 0.98 N {100 gf}<br />

2: 0.49 N {50 gf}<br />

Actuator OF 0.98 N {100 gf} OF 0.49 N {50 gf}<br />

Non-shorting Model Shorting Model Non-shorting Model Shorting Model<br />

Pin plunger D2A-1110 D2A-2110 D2A-1120 D2A-2120<br />

250


D2A<br />

D2A<br />

Specifications<br />

Ratings<br />

Electrical ratings<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

0.1 A at 30 VDC (resistive load)<br />

1 to 500 mm/s<br />

Note:<br />

Mechanical: 200 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 250 VDC)<br />

50 mΩ max.<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

250 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

250 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

50,000 operations min. (30 operations/min)<br />

IEC IP00<br />

Class III<br />

Durability (see note 2)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –10°C to 70°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 0.3 g<br />

1. The data given above are initial values.<br />

2. For testing conditions, consult your OMRON sales representative.<br />

Contact Specifications<br />

Contact specification<br />

Contact material<br />

Minimum applicable load (see note)<br />

Note:<br />

Slide<br />

Silver alloy<br />

1 mA at 5 VDC<br />

For more information on the minimum applicable load,<br />

refer to Using Micro Loads on page 253.<br />

Contact Form<br />

SPDT<br />

NO COM NC<br />

(3) (1) (2)<br />

251


D2A<br />

D2A<br />

Dimensions<br />

Mounting Holes<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Use the following mounting dimensions when mounting the D2A with screws.<br />

Mounting Holes<br />

M2 tap<br />

3.8±0.1<br />

PCB Mounting Dimensions (Reference)<br />

2.54<br />

Three, 1 dia. hole<br />

2.54<br />

5.5±0.1<br />

1.6 dia<br />

4.2<br />

8<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

D2A-1110/-1120<br />

D2A-2110/2120<br />

Released position<br />

Operating position<br />

A<br />

1.6<br />

Model Non-shorting Models Shorting Models<br />

D2A-1110 D2A-1120 D2A-2110 D2A-2120<br />

OF max. 0.98 N {100 gf} 0.49 N {50 gf} 0.98 N {100 gf} 0.49 N {50 gf}<br />

RF min.<br />

0.15 N {15 gf}<br />

0.05 N {5 gf}<br />

0.15 N {15 gf}<br />

0.05 N {5 gf}<br />

FP max. 9.5 mm 9.5 mm<br />

OP1 8.1±0.3 mm 8.0±0.3 mm<br />

OP2 7.4±0.3 mm 7.5±0.3 mm<br />

TTP 6.5±0.2 mm 6.5±0.2 mm<br />

Switching Timing<br />

Non-shorting Model<br />

(2) (NC) FP OP1 OP2 TTP<br />

(2) (NC)<br />

FP OP1 OP2 TTP<br />

(1)<br />

(3)<br />

(NO)<br />

Shorting Model<br />

(1)<br />

(3)<br />

(NO)<br />

252


D2A<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first bind the lead wire<br />

to the terminal and then apply the 6 (Sn) : 4 (Pb) solder to the terminal.<br />

Complete soldering within 5 s at a soldering iron temperature of<br />

260°C. Soldering at a temperature exceeding 260°C, soldering for<br />

more than 5 s, or repeated soldering will degrade the Switch characteristics.<br />

When soldering the lead wire to the PCB terminal, pay careful attention<br />

so that the flux and solder liquid level does not exceed the PCB<br />

level.<br />

It is also recommended that you apply flux guard to the mounting<br />

surface of the Switch.<br />

D2A<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Switch mounting surface<br />

Operating range<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M1.6 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 4.9 to<br />

9.810 –2 N m {0.5 to 1 kgf cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Application of Operation Force to the Lever<br />

Apply operation forces to the pushbutton in its operating direction.<br />

Applying operating force to the pushbutton in any other directions<br />

will damage the Switch or cause malfunction.<br />

Inoperable<br />

range<br />

Current (mA)<br />

Incorrect<br />

Incorrect<br />

Incorrect<br />

Correct<br />

Mounting Plate<br />

Use materials other than ABS or polycarbonate for the mounting<br />

plate. Since grease is used for the Switch, cracks may be caused if<br />

grease from the Switch comes in contact with such materials.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

253


Ultra Subminiature Detection Switch<br />

D3C<br />

Ultra Subminiature Detection Switch<br />

with Slide Mechanism and Lever<br />

Actuator<br />

Compact (864.2 mm (WHD)) and light<br />

(approximately 0.3 g) with long, 3-mm stroke.<br />

Built-in slide mechanism allows selection of<br />

shorting or non-shorting timing to match the<br />

application.<br />

Ideal for a wide variety of applications, including<br />

compact household appliances, audio equipment,<br />

office machines, and telecommunications equipment.<br />

Ordering Information<br />

Model Number Legend<br />

D3C-20<br />

1 2<br />

1. Switching Timing<br />

1: Non-shorting<br />

2: Shorting<br />

List of Models<br />

2. Maximum Oprating Force<br />

1: 1.28 N {130 gf}<br />

2: 0.39 N {40 gf}<br />

Actuator OF 1.28 N {130 gf} OF 0.39 N {40 gf}<br />

Non-shorting Model Shorting Model Non-shorting Model Shorting Model<br />

Rotary lever D3C-1210 D3C-2210 D3C-1220 D3C-2220<br />

Specifications<br />

Ratings<br />

Electrical ratings<br />

0.1 A at 30 VDC (resistive load)<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

254


D3C<br />

D3C<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

1 to 500 mm/s<br />

Mechanical: 200 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 250 VDC)<br />

50 mΩ max.<br />

250 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

250 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

50,000 operations min. (30 operations/min)<br />

IEC IP00<br />

Class III<br />

Durability (see note 2)<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –20°C to 80°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

Note:<br />

85% max. (for 5°C to 35°C)<br />

Approx. 0.3 g<br />

1. The data given above are initial values.<br />

2. For testing conditions, consult your OMRON sales representative.<br />

Contact Specifications<br />

Contact Specification Slide<br />

Material<br />

Minimum applicable load<br />

(see note)<br />

Silver plated<br />

1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 257.<br />

Contact Form<br />

SPDT<br />

NO COM NC<br />

(3) (1) (2)<br />

255


D3C<br />

D3C<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

M1.6 tap<br />

4±0.1<br />

5.7±0.1<br />

1.6 dia<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

D3C-1210/-2210<br />

D3C-1220/-2220<br />

Operating direction (B)<br />

8.7<br />

1.6 +0.12<br />

0 dia. hole 6.7<br />

5.7±0.15<br />

Operating<br />

direction (A)<br />

1-dia. hole<br />

1R<br />

OP<br />

FP<br />

5.6<br />

4.2<br />

1.6<br />

PCB Dimensions<br />

2.54<br />

Three, 1 dia. hole<br />

6<br />

4.7<br />

4.6 max.<br />

4±0.15<br />

1<br />

2.54<br />

4.2<br />

3.5<br />

1.5 0<br />

–0.15 dia.<br />

2.5 2.5<br />

0.8<br />

0.3<br />

0.9<br />

8<br />

8<br />

4<br />

Model Non-shorting Models Shorting Models<br />

D3C-1210 D3C-1220 D3C-2210 D3C-2220<br />

OF max. 1.28 N {130 gf} g}( (0.98 N) 0.39 N {40 g}( gf} (0.29 N) 1.28 N {130 gf} g}( (0.98 N) 0.39 N {40 g}( gf} (0.29 N)<br />

RF min.<br />

0.10 N {10 gf} (0.15 N)<br />

0.03 N {3 gf} (0.05 N)<br />

FP max. 4.8 mm 4.8 mm<br />

0.10 N {10 gf} (0.15 N)<br />

OP1 3.5±0.3 mm 3.4±0.3 mm<br />

OP2 2.5±0.3 mm 2.6±0.3 mm<br />

TTP 1.3±0.4 mm 1.3±0.4 mm<br />

0.03 N {3 gf} (0.05 N)<br />

Note: The values for operating characteristics apply for operation in the A direction ( ) shown above. The values in parentheses indicate<br />

those for operation in the B direction ( ).<br />

Switching Timing<br />

Non-shorting Model<br />

(2) (NC) FP OP1 OP2 TTP<br />

(2) (NC)<br />

FP OP1 OP2 TTP<br />

(1)<br />

(3)<br />

(NO)<br />

Shorting Model<br />

(1)<br />

(3)<br />

(NO)<br />

256


D3C<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Cautions<br />

Terminal Connection<br />

When soldering the lead wire to the terminal, first bind the lead wire<br />

to the terminal and then apply the 6 (Sn) : 4 (Pb) solder to the terminal.<br />

Complete soldering within 5 s at a soldering iron temperature of<br />

260°C. Soldering at a temperature exceeding 260°C, soldering for<br />

more than 5 s, or repeated soldering will degrade the Switch characteristics.<br />

When soldering the lead wire to the PCB terminal, pay careful attention<br />

so that the flux and solder liquid level does not exceed the PCB<br />

level.<br />

It is also recommended that you apply flux guard to the mounting<br />

surface of the Switch.<br />

D3C<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Switch mounting surface<br />

Operating range<br />

Correct Use<br />

Mounting<br />

Turn OFF the power supply before mounting or removing the<br />

Switch, wiring, or performing maintenance or inspection. Failure to<br />

do so may result in electric shock or burning.<br />

Use M1.6 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 4.9 to<br />

9.810 –2 N m {0.5 to 1 kgf cm}.<br />

Mount the Switch onto a flat surface. Mounting on an uneven surface<br />

may cause deformation of the Switch, resulting in faulty operation<br />

or breakage in the housing.<br />

Application of Operation Force to the Lever<br />

Apply operation forces to the lever in its operating direction. Applying<br />

operating force to the lever in any other directions will damage<br />

the Switch or cause malfunction.<br />

Inoperable<br />

range<br />

Current (mA)<br />

Incorrect Incorrect Incorrect<br />

Correct<br />

Mounting Plate<br />

Use materials other than ABS or polycarbonate for the mounting<br />

plate. Since grease is used for the Switch, cracks may be caused if<br />

grease from the Switch comes in contact with such materials.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. C099-E1-02C<br />

257


Connector Termination Switch<br />

D2X<br />

A Switch with Crimp-type Connectors<br />

that Greatly Reduces Wiring Work<br />

Clip-on wiring via AMP crimp-type connectors.<br />

Snap-fit attachment for easy installation.<br />

Operation possible from either side to enable<br />

mounting in either direction.<br />

Ordering Information<br />

Model<br />

D2X-C<br />

Specifications<br />

Ratings<br />

30 VDC 0.1 A (resistive load)<br />

Note:<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

Durability (see note 2)<br />

0.1 to 100 mm/s<br />

Mechanical: 60 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 250 VDC)<br />

200 mΩ max.<br />

250 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

250 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 1,000,000 operations min.<br />

Electrical: 50,000 operations min.<br />

IEC IP00<br />

Class I<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –10°C to 70°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

45% to 85% (for 5°C to 35°C)<br />

Approx. 1 g<br />

Note:<br />

1. The data given above are initial values.<br />

2. For testing conditions, consult your OMRON sales representative.<br />

258


D2X<br />

D2X<br />

Contact Specifications<br />

Contact Specification Slide<br />

Material<br />

Minimum applicable load (see note)<br />

Gold plated<br />

1 mA at 5 VDC<br />

Note: For more information on the minimum applicable load, refer to Using Micro Loads on page 261.<br />

Contact Form<br />

SPST-NC<br />

Dimensions<br />

Mounting Holes<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Allowable deviation from the center is ±0.07 mm.<br />

3. Unless otherwise specified, a tolerance of ±0.1 mm applies<br />

to all dimensions.<br />

Make sure that the bur is placed to backside of Mounting Plate.<br />

When thickness of the plate (t) is 1.6 mm.<br />

3.2 +0.1<br />

–0<br />

4<br />

5<br />

2.7±0.1 Two, 0.6R 4.9<br />

Four, 1R<br />

Two, 0.6R<br />

Eight, 1R 4.8 12.9<br />

3.5<br />

8±0.1 dia. 3.2 +0.1 Two,<br />

–0<br />

4.4 Two,<br />

5.2<br />

dia. 0.5R<br />

10.8 +0.8<br />

–0<br />

0.5R<br />

When thickness of the plate (t) is 1.2 mm.<br />

Two, 0.6R<br />

3.2±0.05 dia.<br />

1.8<br />

Two, 0.5R<br />

Two, 0.5R<br />

4.4<br />

3.2±0.05 dia.<br />

10.8 +0.8<br />

–0<br />

Two,<br />

1.6R<br />

Two, 0.6R<br />

5<br />

12.2<br />

3.4<br />

259


D2X<br />

D2X<br />

Note:<br />

Dimensions and Operating Characteristics<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Unless specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for cases where the actuator operates in the A (←) direction or B (→) direction.<br />

D2X-C<br />

Direction A<br />

TTP = 6.34 min. (equivalent to<br />

a turning angle of 25°)<br />

Stroke measurement reference<br />

position Direction B: 2±0<br />

OP = 2.35 max. (equivalent to<br />

a turning angle of 9°)<br />

Hub on back side<br />

Center of two, 3.1-dia. holes<br />

Direction B<br />

Stroke measurement reference position<br />

Direction A: 2±0<br />

OP = 0.52 min. (equivalent<br />

to a turning angle<br />

of 2°)<br />

4.8<br />

(0.2)<br />

OF max. 0.49 N {50 gf}<br />

RF min. 0.02 N {2 gf}<br />

OP 0.52 to 2.35 mm<br />

TTP min. 6.34 mm<br />

Total stroke of actuator (mm)<br />

1.55<br />

15<br />

Two, 3.1 dia.<br />

ON<br />

Direction A<br />

0.52 min.<br />

Direction B<br />

0.52 min.<br />

11.9<br />

5.1<br />

*<br />

8<br />

6<br />

3.8<br />

12.2<br />

(17)<br />

OFF<br />

2.35 max.<br />

Total travel position<br />

6.34 min.<br />

Total travel position<br />

6.34 min.<br />

Total stroke of actuator (mm)<br />

2.35 max.<br />

1 5.8 1.6<br />

*This part is identical to AMP’s CT Connector (dipole type) in size.<br />

5.3<br />

3.3<br />

0.4<br />

6.2<br />

260


D2X<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Operating Object<br />

The operating object must fully press the lever when the operating<br />

object travels and must be perfectly separated from the lever when<br />

the operating object is in the free position. The operating object<br />

must not be pressed excessively to exceed the TTP, otherwise the<br />

D2X may be damaged. Be sure that the operating object imposes a<br />

proper load on the lever according to the motion of the lever.<br />

Lever Load<br />

Do not impose loads in the following directions on the lever, otherwise<br />

the Switch may be damaged or malfunction.<br />

D2X<br />

Wiring Connector<br />

Use the following type CT connectors of Tyco Electronics AMP for<br />

wiring.<br />

Press-fit connector: 173977-2<br />

Crimp-style connector housing: 179228-2<br />

Crimp-style connector contact: 179227-1<br />

The above connectors are not sold by OMRON. Contact the following<br />

offices for these connectors:<br />

Tyco Electronics/AMP<br />

• Japan<br />

Phone: 81-44-844-8111<br />

• U.S.A.<br />

Phone: 1-800-522-6752<br />

• Great Britain<br />

Phone: 44-208-954-2356<br />

• Hong Kong<br />

Phone: 852-2735-1628<br />

Using Micro Loads<br />

Be sure that the load is within the following range.<br />

Voltage (V)<br />

30<br />

100 mA<br />

Operating<br />

range<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B094-E1-02B<br />

261


Low Force Detection Switch<br />

D3K<br />

Detection Switch Requiring Only<br />

Minimal Operating Force<br />

Detects insertion of cards or passage of paper<br />

sheets with a 0.03-N {3-gf} operating force.<br />

Capable of snap-fitting onto 0.8, 1.0, or 1.2-mmthick<br />

mounting objects.<br />

Easy wiring ensured through quick-connect<br />

terminals.<br />

Long, 45-degree stroke angle makes it easier to<br />

design a wide range of mechanisms.<br />

Ordering Information<br />

Model<br />

D3K-B 100<br />

Minimum order<br />

Note:<br />

Only orders in multiples of 100 are accepted.<br />

Specifications<br />

Ratings<br />

12 VDC 10 mA (resistive load)<br />

Note: The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

0.1 to 100 mm/s<br />

Mechanical: 30 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 250 VDC)<br />

200 mΩ max.<br />

Dielectric strength<br />

250 VAC, 50/60 Hz for 1 min between terminals of same polarity<br />

250 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground<br />

Vibration resistance (see note 2) Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Shock resistance (see note 2) Destruction: 500 m/s 2 {approx. 50G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Durability (see note 3) Mechanical: 2,000,000 operations min. (30 operations/min)<br />

Electrical: 2,000,000 operations min. (30 operations/min)<br />

Degree of protection<br />

IEC IP00<br />

Degree of protection against<br />

electric shock<br />

Class III<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature<br />

Ambient operating humidity<br />

Weight<br />

–10°C to 70°C (at ambient humidity of 60% max.) (with no icing or condensation)<br />

35% to 85% (for 5°C to 35°C)<br />

Approx. 1 g<br />

Note:<br />

1. The data given above are initial values.<br />

2. These values are possible on condition that the actuator of the D3K is operated up to the total travel position (TTP).<br />

The values shown apply for malfunctions of 1 ms max.<br />

3. For testing conditions, consult your OMRON sales representative.<br />

262


D3K<br />

D3K<br />

Contact Specifications<br />

Contact Specification Slide<br />

Material<br />

Minimum applicable load<br />

(see note)<br />

Silver plated<br />

1 mA at 5 VDC<br />

Contact Form<br />

Note:<br />

For more information on the minimum applicable load,<br />

refer to Using Micro loads on page 265.<br />

Dimensions<br />

Mounting Holes<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. The switch lever is set in the direction indicated by an arrow in the above illustrations.<br />

Refer to the following mounting hole dimensions and be sure that the burred side is opposite to the Switch mounting side.<br />

If further mounting security is required for the prevention of rattling, consult your OMRON sales representative.<br />

By changing the 1.9±0.05-dia. hole to a 1.7 to 1.8-dia. hole, the pin on the Switch side will need to be pressed in. This will reduce the clattering of<br />

the pin.<br />

• Plate thickness t=0.8<br />

Two, 0.3R<br />

max.<br />

Two,<br />

0.3R±0.1<br />

1.9±0.05 dia.<br />

Two,<br />

0.3R±0.1<br />

Two, 0.3R<br />

max.<br />

• Plate thickness t=1.0<br />

Two, 0.3R<br />

max.<br />

Two,<br />

0.5R±0.1<br />

1.9±0.05 dia.<br />

Two,<br />

0.5R±0.1<br />

Two, 0.3R<br />

max.<br />

• Plate thickness t=1.2<br />

Two, 0.3R<br />

max.<br />

Two,<br />

0.5R±0.1<br />

1.9±0.05 dia.<br />

Two,<br />

0.5R±0.1<br />

Two, 0.3R<br />

max.<br />

263


D3K<br />

D3K<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

D3K<br />

3R<br />

2.1<br />

27.4<br />

24.4<br />

A<br />

1.8<br />

OF max.<br />

0.03 N {3 gf}<br />

TTF max. 0.05 N {5 gf}<br />

FP max. 28.7 mm {50°}<br />

OP<br />

21.6±2 mm {30±5°}<br />

TTP max. 11.4 mm {5°}<br />

264


D3K<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Application of Operation Force to the Lever<br />

Apply operation forces to the lever in its operating direction. Applying<br />

operating force to the lever in any other directions will damage<br />

the Switch or cause malfunction.<br />

Incorrect<br />

Incorrect<br />

Incorrect<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

D3K<br />

Connector<br />

Use the following type CT connectors of Tyco Electronics AMP for<br />

wiring the D3K:<br />

Press-fit connector: 173977-2<br />

Crimp-style connector housing: 179228-2<br />

Crimp-style connector contact 179227-1<br />

The above connectors are not sold by OMRON. Contact the following<br />

offices for these connectors:<br />

Toyo Electronics/AMP<br />

• Japan<br />

Phone: 81-44-844-8111<br />

• U.S.A.<br />

Phone: 1-800-522-6752<br />

• Great Britain<br />

Phone: 44-208-954-2356<br />

• Hong Kong<br />

Phone: 852-2735-1628<br />

Voltage (V)<br />

Operating range<br />

Inoperable<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B099-E1-01B<br />

265


Miniature Door Switch<br />

D3D<br />

Unique Mechanism Allows Switching of<br />

Both Micro Loads and Power Loads<br />

■ Choose from plunger or lever as the actuator type.<br />

■ Low operating force of 2 N max.<br />

■ Quick-connection terminals for easier wiring.<br />

■ High contact reliability ensured with gold crossbar<br />

contacts.<br />

Ordering Information<br />

■ Model Number Legend<br />

D3D-@@1<br />

1 2<br />

1. Actuator<br />

1: Plunger<br />

2: Lever<br />

2. Contact Form<br />

1: SPDT<br />

2: SPST-NC<br />

3: SPST-NO<br />

■ List of Models<br />

Actuator<br />

Contact form<br />

SPDT SPST-NC SPST-NO<br />

Plunger D3D-111 D3D-121 D3D-131<br />

Lever D3D-211 D3D-221 D3D-231<br />

266


D3D<br />

D3D<br />

Specifications<br />

■ Ratings<br />

Rated voltage<br />

Resistive load<br />

125 VAC 1 A<br />

250 VAC 0.5 A<br />

■ Characteristics<br />

Note<br />

The ratings values apply under the following test conditions.<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 20 operations/min<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Contact resistance (initial value)<br />

Dielectric strength<br />

Vibration resistance<br />

Shock resistance<br />

(see note 2)<br />

Durability<br />

(see note 3)<br />

Degree of protection<br />

Degree of protection against electric<br />

shock<br />

Note:<br />

1. The data given above are initial values.<br />

2. The contacts do not open or close for more than 1 ms.<br />

3. Consult your OMRON sales representative for details on test conditions.<br />

■ Approved Standards<br />

7.5 to 500 mm/s<br />

Mechanical:120 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

100 mΩ max.<br />

Consult your OMRON sales representative for specific models<br />

with standard approvals.<br />

UL1054 (File No. E41515) /<br />

CSA C22.2 No. 55 (UL approval)<br />

1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity<br />

1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between<br />

each terminal and non-current-carrying metal parts<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction:490 m/s 2 max.<br />

Malfunction:300 m/s 2 max.<br />

Mechanical:300,000 operations min. (60 operations/min)<br />

Electrical: 50,000 operations min. (20 operations/min)<br />

IP40<br />

D3D-1 models (plunger models):Class II<br />

D3D-2 models (lever models): Class 0<br />

Proof tracking index (PTI) 600<br />

Ambient operating temperature −30°C to 60°C (with no icing)<br />

Ambient operating humidity 85% max.<br />

Weight<br />

Approx. 4 g<br />

■ Contact Form<br />

SPDT<br />

125 VAC 1 A<br />

250 VAC 0.5 A<br />

D3D<br />

NC<br />

COM<br />

NO<br />

EN61058-1 (File No. 40005053, VDE approval)<br />

SPST-NC<br />

125 VAC 1 A<br />

250 VAC 0.5 A<br />

D3D<br />

Testing conditions: 5E4 (50,000 operations), T55 (0°C to 55°C)<br />

■ Contact Specifications<br />

NC<br />

COM<br />

Contact Specification Crossbar<br />

Material<br />

Gold alloy<br />

Minimum applicable load<br />

1mA at 5VDC<br />

(see note)<br />

SPST-NO<br />

Note<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 269.<br />

COM<br />

NO<br />

267


D3D<br />

D3D<br />

Dimensions<br />

■ Dimensions and Operating Characteristics<br />

Note:<br />

1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in direction A (indicated by the arrow).<br />

Plunger Models<br />

D3D-111<br />

D3D-121<br />

D3D-131<br />

8.1 dia.<br />

6 dia.<br />

R3<br />

15.75±0.2<br />

15<br />

6.5<br />

2<br />

A<br />

25<br />

13.5<br />

R0.5<br />

11.4<br />

1.5<br />

OP2<br />

(See<br />

note.)<br />

OP1<br />

(See<br />

note.)<br />

15<br />

Type Plunger model<br />

Model D3D-111 D3D-121 D3D-131<br />

OF max.<br />

TTF max.<br />

TT<br />

OP min.<br />

2.0 N {204 gf}<br />

3.5 N {357 gf}<br />

9.0 mm (reference value)<br />

OP1<br />

(NC-OFF)<br />

13 mm<br />

OP2<br />

(NO-ON)<br />

12 mm<br />

13 mm 12 mm<br />

10<br />

11<br />

Note: The dimensions OP1 and OP2 apply to the D3D-111<br />

only. The D3D-121 and D3D-131 are SPST-NC and<br />

SPST-NO respectively and so therefore have only<br />

one corresponding dimension here (OP).<br />

Lever Models<br />

D3D-211<br />

D3D-221<br />

D3D-231<br />

6<br />

15.7±0.5<br />

15<br />

5.5 3<br />

2<br />

(90°)<br />

2<br />

25 11.4 15<br />

A<br />

9±0.5<br />

R1<br />

1.5<br />

OP2<br />

(See<br />

note.)<br />

OP1<br />

(See<br />

note.)<br />

Type Lever model<br />

Model D3D-211 D3D-221 D3D-231<br />

OF max.<br />

TTF max.<br />

TT<br />

OP min.<br />

2.0 N {204 gf}<br />

3.5 N {357 gf}<br />

9.7 mm (reference value)<br />

OP1<br />

(NC-OFF)<br />

13 mm<br />

OP2<br />

(NO-ON)<br />

11.5 mm<br />

13 mm 11.5 mm<br />

10<br />

11<br />

Note: The dimensions OP1 and OP2 apply to the D3D-211<br />

only. The D3D-221 and D3D-231 are SPST-NC and<br />

SPST-NO respectively and so therefore have only one<br />

corresponding dimension here (OP).<br />

■ Mounting Panel Cutout Dimensions<br />

Note<br />

All units are in millimeters unless otherwise indicated.<br />

R<br />

22.9 0<br />

−0.1<br />

R1 MAX.<br />

Switch insertion<br />

direction<br />

11.2 +0.1<br />

0<br />

t = 0.8 to 1.5 mm<br />

t<br />

■ Connectors<br />

The terminals connect to JST’s HL Connector.<br />

The HL Connector consists of the following components.<br />

Contact: SSF-21T-P1.4<br />

Housing: HLP-03V<br />

OMRON does not sell the HL Connector. Contact the following.<br />

J.S.T. Manufacturing Co., Ltd. (Japan)<br />

Tel: (81)6-6968-6855<br />

Fax: (81)6-6964-2085<br />

J.S.T. (U.K.) Ltd. (United Kingdom)<br />

Tel: (44)1986-874131<br />

Fax: (44)1986-874276<br />

J.S.T. Corporation (U.S.A.)<br />

Tel: (1)847-473-1957<br />

Fax: (1)847-473-1373<br />

J.S.T. (H.K.) Co. Ltd. (Hong Kong)<br />

Tel: (852)24137979<br />

Fax: (852)24111193<br />

268


D3D<br />

D3D<br />

Precautions<br />

■ Cautions<br />

Handling<br />

Do not expose the Switch to shocks, such as by dropping it. Doing<br />

so may damage or deform the Switch.<br />

Do not apply lubrication to the sliding parts, such as pushbuttons<br />

or actuators. Doing so may result in faulty operation or contact<br />

failure.<br />

In order to ensure stable contact force for NO contacts, use an<br />

operating stroke of at least 5 mm.<br />

■ Correct Use<br />

Mounting<br />

This product does not have a waterproof or drip-proof construction.<br />

Ensure that water does not enter the Switch interior. In particular,<br />

do not use the Switch in locations where water may be<br />

spilt or flow over the Switch. Doing so may result in deterioration<br />

of the insulation.<br />

Wiring<br />

Do not use the Switch with a large force applied to the connector<br />

or lead wire. Doing so may result in rattling or contact failure.<br />

Storage Environment<br />

Storing the Switch in a plastic bag will help prevent discoloration<br />

due to sulfuration of the (silver-plated) terminals.<br />

Do not use the Switch in locations subject to harmful gases or to<br />

high temperatures or humidity levels. Depending on the location,<br />

it is recommended that <strong>Switches</strong> are inspected between 3 and 6<br />

months after the date of manufacturer.<br />

Using Micro Loads<br />

Even when using the Switch within the operating range, if there<br />

are inrush currents or surges, it may decrease the durability of the<br />

Switch. If necessary, insert a contact protection circuit.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B107-E1-01A<br />

269


Door Interlock Switch<br />

D2D<br />

Power Switch with Minimum Contact<br />

Gap of 3 mm<br />

Offers the minimum contact gap of 3 mm required<br />

for power switches as standard equipment. Highly<br />

reliable design conforms to European safety<br />

standards.<br />

Safety considerations include a double return<br />

spring and direct drive positive contact opening<br />

feature. Also conforms to Class II of VDE Insulation.<br />

Pull-on lock model for easy maintenance is also<br />

available.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2D-0<br />

1 2 3<br />

1. Construction<br />

1: Single pole, 3-mm contact gap<br />

2: Pull-on-lock type, 1-mm contact gap<br />

3: Double-pole, 3-mm contact gap<br />

2. Mounting<br />

0: Screw mounting<br />

1: Panel snap-fit mounting<br />

List of Models<br />

3. Contact Form<br />

0: SPDB-NO/NC<br />

1: SPDB-NO<br />

2: SPDB-NC<br />

3: SPDB-NO+SPDB-NO/NC<br />

4: DPDB-NO<br />

Mounting method Contact form Standard Pull-on lock (see note )<br />

Contact gap: 3 mm min.<br />

Contact gap: 1 mm<br />

Screw mounting SPDB-NO/NC D2D-1000 D2D-2000<br />

SPDB-NO D2D-1001 ---<br />

SPDB-NC D2D-1002 ---<br />

Panel mounting SPDB-NO/NC D2D-1100 D2D-2100<br />

SPDB-NO D2D-1101 ---<br />

SPDB-NC D2D-1102 ---<br />

SPDB-NO+SPDB-NO/NC D2D-3103 ---<br />

DPDB-NO D2D-3104 ---<br />

Note:<br />

Refer to page 273 for the pull-on lock function.<br />

270


D2D<br />

D2D<br />

Specifications<br />

Ratings<br />

Type<br />

Item<br />

Rated voltage<br />

Standard 250 VAC 16 A<br />

Pull-on lock 250 VAC 10 A<br />

Note:<br />

Resistive load<br />

The ratings values apply under the following test conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Type Voltage Non-inductive load Inductive load<br />

Resistive load<br />

Motor load<br />

NC NO NC NO<br />

Standard 125 VAC 16 A 4 A<br />

250 VAC 16 A 4 A<br />

Pull-on lock 125 VAC 10 A ---<br />

250 VAC 10 A ---<br />

Note: 1. The above values are for the steady-state current.<br />

2. Motor load has an inrush current of 6 times the steady-state current.<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

Item D2D-1000 models D2D-2000 models D2D-3000 models<br />

Contact resistance<br />

(initial value)<br />

Dielectric Between terminals<br />

strength<br />

of same polarity<br />

(50/60 Hz<br />

Between terminals<br />

1mm)<br />

and ground (see<br />

note 2)<br />

Between terminals<br />

and non-currentcarrying<br />

metal part<br />

Between terminals<br />

and actuator<br />

Vibration resistance<br />

Shock resistance<br />

10 mm to 1 m/s<br />

Mechanical: 300 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

50 mΩ max.<br />

2,000 VAC 1,000 VAC 2,000 VAC<br />

2,000 VAC 1,500 VAC 2,000 VAC<br />

2,500 VAC 1,500 VAC ---<br />

4,000 VAC --- 4,000 VAC<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 500 m/s 2<br />

{approx. 50G} max.<br />

Malfunction: 300 m/s 2<br />

{approx. 30G} max.<br />

Durability (see note 3)<br />

Mechanical: 10,000,000 operations min. (60 operations/min)<br />

Electrical: 100,000 operations min. (30 operations/min)<br />

Degree of protection<br />

IEC IP40<br />

Degree of protection against Class II<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –25°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

85% max. (for 5°C to 35°C)<br />

Approx. 14 g (D2D-1000)<br />

Malfunction: 500 m/s 2<br />

{approx. 50G} max.<br />

Note:<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For testing conditions, consult your OMRON sales representative.<br />

271


D2D<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated D2D-1000 D2D-2000 D2D-3000<br />

voltage<br />

125 VAC<br />

250 VAC<br />

---<br />

16 A<br />

---<br />

10 A<br />

3/4 HP<br />

16 A,<br />

1-1/2 HP<br />

EN61058-1 (File No. 136005, VDE approval)<br />

Rated D2D-1000 D2D-2000 D2D-3000<br />

voltage<br />

250 VAC 16 (4) A 10 A 16 (4) A<br />

Contact Specifications<br />

Item<br />

Standard<br />

model<br />

Contact Specification Rivet<br />

Material<br />

Silver<br />

Gap<br />

(standard value)<br />

Inrush<br />

current<br />

3 mm min. 1 mm<br />

D2D<br />

Pull-on lock<br />

model<br />

NC 30 A max. 24 A max.<br />

NO 30 A max. 24 A max.<br />

160 mA at 5 VDC<br />

Minimum applicable load<br />

(see note)<br />

Note:<br />

For more information on the minimum applicable load, refer<br />

to Using Micro Loads on page 277.<br />

Testing conditions: 1E4 (10,000 operations), T85 (0°C to 85°C)<br />

Note: The values in parentheses indicate motor load ratings.<br />

EN61058-1 (File No. R9551934, TÜV Rheinland<br />

approval)<br />

Rated voltage<br />

24 VDC 4 A<br />

D2D-3104<br />

Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C)<br />

Contact Form<br />

SPDB-NO/NC SPDB-NO SPDB-NC<br />

SPDB-NO<br />

+SPDB-NO/NC<br />

DPDB-NO<br />

272


D2D<br />

D2D<br />

Engineering Data (Reference Values)<br />

Number of operations (x10 3 )<br />

Mechanical Durability (D2D-1000)<br />

100,000<br />

70,000<br />

50,000<br />

30,000<br />

10,000<br />

7,000<br />

5,000<br />

3,000<br />

Ambient temperature: 20±2 °C<br />

Ambient humidity: 65±5%<br />

Without load<br />

Operating frequency: 300 operations/min<br />

1,000<br />

0 10 20 30 40 50 60 70 80 90 100<br />

OT (%)<br />

Pull-on Lock Function<br />

When opening or closing the door, the power ON state of the Switch can be checked with the door left open. By closing the door after maintenance<br />

inspection, the Switch will resume the normal momentary action. (This feature is ideal for conducting the electrical continuity test, inspection,<br />

repair, etc. of the Switch after its assembly.)<br />

State<br />

Example<br />

To turn ON the power when the<br />

door is closed<br />

To turn OFF the power when the<br />

door is open<br />

To turn ON the power with the<br />

door left open<br />

Pull<br />

Connection NO-NO ON OFF ON<br />

NC-NC OFF ON OFF<br />

Double Spring Mechanism<br />

Two return springs are provided for the pin plunger. Thus, if either of<br />

the springs is broken, this feature will prevent the Switch from malfunctioning<br />

or short-circuiting.<br />

Applicable Models: D2D-1000 and 3000 models<br />

Direct Contact Opening Mechanism<br />

The insulating ring<br />

weld occurs in the Switch.<br />

Applicable Models: D2D-1000 Models<br />

will positively break the circuit if a contact<br />

Insulating ring<br />

Example of D2D-1000.<br />

273


D2D<br />

D2D<br />

Dimensions<br />

Mounting Holes<br />

Note: All units are in millimeters unless otherwise indicated.<br />

Panel Cutout Dimensions<br />

Panel thickness: 1.0 to 2.5 mm<br />

Two, 4.3-dia. mounting<br />

holes or M4 screw holes<br />

13.5 ± 0.1<br />

Panel<br />

2.2 ± 0.1<br />

Note<br />

1.3 R max.<br />

Note:<br />

Dimension is 36.7±0.1 with a panel thickness of 1.0 mm<br />

and 37.0±0.1 with a panel thickness of 2.5 mm<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The operating characteristics are for operation in the A direction ( ).<br />

Standard Models<br />

Screw Mounting<br />

D2D-1000<br />

D2D-1001<br />

D2D-1002<br />

FP OP TTP<br />

22±0.1<br />

16<br />

8 dia.<br />

A<br />

4.3±0.05 dia.<br />

1.8<br />

5.8<br />

13<br />

33.6<br />

23.6<br />

10.4<br />

25.2<br />

30<br />

Four quick-connect<br />

terminals (#250)<br />

6.35±0.1<br />

12.4<br />

1.65 +0.1<br />

0 dia.<br />

Note:<br />

NC-OFF: The force applied to the actuator to cause it to move from the free position to the position at which the NC contact opens.<br />

NO-ON: The force applied to the actuator to cause it to move from the free position to the position at which the NO contact closes.<br />

Model<br />

Screw mounting<br />

D2D-1000 D2D-1001 D2D-1002<br />

OF max. NC-OFF 2.94 N {300 gf} --- 2.94 N {300 gf}<br />

NO-ON 5.88 N {600 gf} 5.88 N {600 gf}<br />

---<br />

TTF max.<br />

7.35 N {750 gf}<br />

7.35 N {750 gf} 7.35 N {750 gf}<br />

OT min. 2.3 mm 2.3 mm 5.5 mm<br />

FP max. 16.4 mm 17 mm 16.4 mm<br />

OP NC-OFF 15.9±0.4 mm --- 15.9±0.4 mm<br />

NO-ON 12.7±0.4 mm 12.7±0.4 mm ---<br />

TTP max. 10 mm 10 mm 10 mm<br />

274


D2D<br />

D2D<br />

Panel Mounting<br />

D2D-1100<br />

D2D-1101<br />

D2D-1102<br />

FP<br />

OP<br />

TTP<br />

40±0.1<br />

8 dia.<br />

A<br />

2.0<br />

21.2<br />

31.7<br />

21.8<br />

10.4<br />

25.2<br />

30<br />

6.35±0.1<br />

12.4<br />

Four quick-connect<br />

terminals (#250)<br />

1.65 +0.1<br />

0 dia.<br />

Model<br />

Panel mounting<br />

D2D-1100 D2D-1101 D2D-1102<br />

OF max. NC-OFF 2.94 N {300 gf} --- 2.94 N {300 gf}<br />

NO-ON 5.88 N {600 gf} 5.88 N {600 gf}<br />

---<br />

TTF max.<br />

7.35 N {750 gf}<br />

7.35 N {750 gf} 7.35 N {750 gf}<br />

OT min. 2.3 mm 2.3 mm 5.5 mm<br />

FP max. 12.4 mm 13 mm 12.4 mm<br />

OP NC-OFF 11.9±0.4 mm --- 11.9±0.4 mm<br />

NO-ON 8.7±0.4 mm 8.7±0.4 mm ---<br />

TTP max. 6 mm 6 mm 6 mm<br />

Panel Mounting<br />

D2D-3103<br />

40<br />

5.6 dia.<br />

21.2±0.2<br />

Model<br />

D2D-3103<br />

OF max. NC-OFF 2.94 N {300 gf}<br />

A<br />

NO-ON<br />

5.88 N {600 gf}<br />

FP<br />

OP<br />

TTP<br />

2 3<br />

TTF max.<br />

OT min.<br />

FP max.<br />

9.81 N {1,000 gf}<br />

2.3 mm<br />

12.4 mm<br />

OP NC-OFF 11.9±0.8 mm<br />

31<br />

NO-ON<br />

8.7±0.8 mm<br />

41.5<br />

TTP max.<br />

6.4 mm<br />

8.8<br />

22.8<br />

31.6<br />

34.4<br />

Six quick-connect<br />

terminals (#250)<br />

6.35±0.1<br />

13<br />

1.65 +0.1<br />

0 dia.<br />

275


D2D<br />

D2D<br />

Panel Mounting<br />

D2D-3104<br />

40<br />

5.6 dia.<br />

21.2±0.2<br />

Model<br />

OF max.<br />

NC-OFF ---<br />

D2D-3104<br />

A<br />

NO-ON<br />

5.88 N {600 gf}<br />

FP<br />

OP<br />

TTP<br />

2 3<br />

TTF max.<br />

OT min.<br />

9.81 N {1,000 gf}<br />

2.3 mm<br />

FP max.<br />

13.5 mm<br />

31<br />

41.5<br />

OP NC-OFF ---<br />

TTP max.<br />

NO-ON<br />

8.7±0.8 mm<br />

6.4 mm<br />

8.8<br />

31.6<br />

34.4<br />

6.35±0.1<br />

13<br />

Four quick-connect<br />

terminals (#250)<br />

1.65 +0.1<br />

0 dia.<br />

Pull-on Lock Models<br />

Screw Mounting<br />

D2D-2000<br />

TTP<br />

(see<br />

note)<br />

OP<br />

(see<br />

note)<br />

FP<br />

OP<br />

TTP<br />

22±0.1<br />

16<br />

8 dia.<br />

A<br />

4.3±0.05 dia.<br />

1.8<br />

5.8<br />

13<br />

Momentary Operation<br />

(Normal Operation)<br />

Model D2D-2000 D2D-2100<br />

OF<br />

max.<br />

NC-OFF 1.96 N<br />

{200 gf}<br />

1.96 N<br />

{200 gf}<br />

NO-ON 2.94 N<br />

{300 gf}<br />

2.94 N<br />

{300 gf}<br />

33.6<br />

23.6<br />

TTF max.<br />

5.88 N<br />

{600 gf}<br />

5.88 N<br />

{600 gf}<br />

OT min. 4.5 mm 4.5 mm<br />

FP max. 14.3 mm 10.3 mm<br />

OP NC-OFF 13.5±<br />

0.6 mm<br />

9.5±0.6 mm<br />

Note:<br />

At pull-on lock operation.<br />

10.4<br />

25.2<br />

30<br />

6.35±0.1<br />

Four quick-connect<br />

terminals (#250)<br />

12.4<br />

1.65 +0.1<br />

0 dia.<br />

NO-ON 12.7±<br />

0.6 mm<br />

8.7±0.6 mm<br />

TTP max. 8.3 mm 4.3 mm<br />

Panel Mounting<br />

D2D-2100<br />

40±0.1<br />

8 dia.<br />

Pull-on Lock Operation<br />

TTP<br />

(see<br />

note)<br />

OP<br />

(see<br />

note)<br />

FP<br />

OP<br />

TTP<br />

A<br />

2.0<br />

21.2<br />

Model D2D-2000 D2D-2100<br />

OF max. 19.61 N {2,000 gf}<br />

PT max.<br />

2 mm<br />

OT min.<br />

0.4 mm<br />

31.7<br />

21.8<br />

MD max.<br />

FP max.<br />

OP<br />

1.5 mm<br />

14.3 mm<br />

15.1±0.61±0 6mm<br />

10.3 mm<br />

11.1±0.61±0 6mm<br />

TTP max.<br />

16.5 mm<br />

12.5 mm<br />

Note:<br />

At pull-on lock operation.<br />

10.4<br />

25.2<br />

30<br />

Four quick-connect<br />

terminals (#250)<br />

6.35±0.1<br />

12.4<br />

1.65 +0.1<br />

0 dia.<br />

276


D2D<br />

D2D<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting<br />

Apply operation force to the pin plunger in the direction it operates.<br />

Applying forces laterally or from an oblique direction may damage<br />

the pin plunger.<br />

Connector (Sold Separately)<br />

Refer to Terminal Connectors on page 282.<br />

Incorrect<br />

Correct<br />

Incorrect<br />

Use M4 mounting screws with plane washers or spring washers to<br />

securely mount the Switch. Tighten the screws to a torque of 0.49 to<br />

0.69 N m {5 to 7 kg cm}<br />

Using Micro Loads<br />

Using a model for ordinary loads to open or close the contact of a<br />

micro load circuit may result in faulty contact. Use models that operate<br />

in the following range. However, even when using micro load<br />

models within the operating range shown below, if inrush current occurs<br />

when the contact is opened or closed, it may increase contact<br />

wear and so decrease durability. Therefore, insert a contact protection<br />

circuit where necessary.<br />

The minimum applicable load is the N-level reference value. This<br />

value indicates the malfunction reference level for the reliability level<br />

of 60% (λ 60). The equation, λ 60 = 0.510 –6 /operations indicates<br />

that the estimated malfunction rate is less than 1/2,000,000<br />

operations with a reliability level of 60%.<br />

Voltage (V)<br />

Inoperable<br />

range<br />

Operating<br />

range<br />

Current (mA)<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B085-E1-05B<br />

277


Door Interlock Switch<br />

D2T<br />

Compact DPST-NO Door Switch<br />

Incorporates two circuits for power loads and micro<br />

loads. Micro load circuit uses twin contacts.<br />

Compact size, with an operating force of only<br />

3.24 N {330 gf}.<br />

Panel- or screw-mounted with ease.<br />

<br />

Ordering Information<br />

Model Number Legend<br />

D2T-T1<br />

1 2<br />

1. Actuator<br />

None: Pin plunger<br />

L: Hinge lever<br />

List of Models<br />

2. Terminals<br />

None: Right-angled solder terminals<br />

S: Straight solder terminals<br />

Actuator (see note) Right-angled solder terminals Straight solder terminals<br />

Pin plunger D2T-T1 D2T-T1S<br />

Hinge lever D2T-LT1 D2T-LT1S<br />

Note:<br />

The actuator of the D2T is identical to that used for OMRON’s V Snap-action <strong>Switches</strong>. The actuator can be replaced with other types of<br />

actuators. Consult your OMRON sales representatives for details.<br />

278


D2T<br />

D2T<br />

Specifications<br />

Ratings<br />

Rated voltage<br />

Between terminals 1 and 2 250 VAC 5 A<br />

Between terminals 3 and 4 125 VAC 0.1 A<br />

Resistive load<br />

Note:<br />

The ratings values apply under the following trest conditions:<br />

Ambient temperature: 20±2°C<br />

Ambient humidity: 65±5%<br />

Operating frequency: 30 operations/min<br />

Switching Capacity per Load (Reference Values)<br />

Voltage<br />

Resistive load<br />

Between terminals 1 and 2 Between terminals 3 and 4<br />

250 VAC<br />

125 VAC<br />

5 A<br />

5 A<br />

---<br />

0.1 A<br />

30 VDC 6 A 0.1 A<br />

Characteristics<br />

Operating speed<br />

Operating frequency<br />

Insulation resistance<br />

10 to 500 mm/s (pin plunger models)<br />

Mechanical: 120 operations/min max.<br />

Electrical: 30 operations/min max.<br />

100 MΩ min. (at 500 VDC)<br />

Contact resistance (initial value) Between terminals 1 and 2: 50 mΩ max.<br />

Between terminals 3 and 4: 100 mΩ max.<br />

Dielectric strength (see note 2)<br />

Vibration resistance (see note 3)<br />

Shock resistance (see note 3)<br />

Durability (see note 4)<br />

1,000 VAC for 1 min 50/60 Hz between terminals of same polarity<br />

1,500 VAC for 1 min 50/60 Hz between current-carrying metal part and ground (see note 1),<br />

between each terminal and non-current-carrying metal part, and between terminals of different<br />

polarity<br />

Malfunction: 10 to 55 Hz, 1.5-mm double amplitude<br />

Destruction: 1,000 m/s 2 {approx. 100G} max.<br />

Malfunction: 300 m/s 2 {approx. 30G} max.<br />

Mechanical: 100,000 operations min. (60 operations/min)<br />

Electrical: 100,000 operations min. (30 operations/min)<br />

IEC IP40<br />

Class I<br />

Degree of protection<br />

Degree of protection against<br />

electric shock<br />

Proof tracking index (PTI) 175<br />

Ambient operating temperature –25°C to 85°C (at ambient humidity of 60% max.) (with no icing)<br />

Ambient operating humidity<br />

Weight<br />

85% max. (for 5°C to 35°C)<br />

Approx. 10 g (pin plunger models)<br />

Note:<br />

1. The data given above are initial values.<br />

2. The dielectric strength shown in the table indicates a value for models with a Separator.<br />

3. For the pin plunger models, the above values apply for use at both the free position and total travel position. For the lever models,<br />

they apply at the total travel position. Contact opening or closing time is within 1 ms.<br />

4. For testing conditions, consult your OMRON sales representative.<br />

279


D2T<br />

Approved Standards<br />

Consult your OMRON sales representative for specific models with<br />

standard approvals.<br />

UL1054 (File No. E41515)/<br />

CSA C22.2 No. 55 (File No. LR21642)<br />

Rated voltage<br />

Between<br />

terminals 1 and 2<br />

Between<br />

terminals 3 and 4<br />

125 VAC 5 A 0.1 A (for 100,000<br />

operations)<br />

250 VAC 5 A ---<br />

EN61058-1 (File No. 120144, VDE approval)<br />

Rated voltage<br />

Between<br />

terminals 1 and 2<br />

125 VAC --- 0.1 A<br />

250 VAC 5 A ---<br />

Between<br />

terminals 3 and 4<br />

Contact Specifications<br />

Item<br />

Between<br />

terminals 1<br />

and 2<br />

D2T<br />

Between<br />

terminals 3<br />

and 4<br />

Contact Specification Rivet Plated<br />

Material<br />

Silver<br />

Gap<br />

1 mm 1.4 mm<br />

(standard value)<br />

Inrush current 60 A max. ---<br />

Minimum applicable load 160 mA at<br />

5 VDC<br />

1 mA at 5 VDC<br />

Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C)<br />

Contact Form<br />

DPST-NO<br />

COM<br />

Terminal 1 COM<br />

Terminal 3 NO<br />

Terminal 4 NO<br />

Terminal 2<br />

Micro load<br />

Power load<br />

Note:<br />

The circuit switching power loads has a snap-action mechanism<br />

and the circuit switching micro loads has a slow-action<br />

mechanism.<br />

Dimensions<br />

Note:<br />

All units are in millimeters unless otherwise indicated.<br />

Terminals<br />

Angled Terminals<br />

Straight Terminals<br />

2.8± 0.1<br />

7.1 ±0.1<br />

1.2-dia.<br />

hole<br />

2.6-dia. hole<br />

1<br />

Solder terminal<br />

t=0.5<br />

2.6-dia. hole<br />

7.1 ±0.1<br />

1.2-dia. hole<br />

2.8± 0.1 Solder terminal<br />

t=0.5<br />

280


D2T<br />

D2T<br />

Mounting Holes<br />

Panel Cutout Dimensions<br />

(Panel thickness: 1.5 to 2 mm)<br />

Two, M3 screw holes<br />

26.4±0.1<br />

11.9 +0.2<br />

–0<br />

Four, 0.5R max.<br />

31.0 +0.2<br />

–0<br />

Dimensions and Operating Characteristics<br />

Note: 1. All units are in millimeters unless otherwise indicated.<br />

2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.<br />

3. The following illustrations and dimensions are for D2T models with angled terminals. Refer to the dimensions in Terminals for the<br />

straight terminals of the D2T.<br />

4. The operating characteristics are for operation in the A direction ( ).<br />

Pin Plunger Models<br />

D2T-T1<br />

D2T-T1S<br />

26.4±0.15<br />

3.4±0.15 dia.<br />

A<br />

3.1 +0.13<br />

–0.03 dia. holes<br />

Two, 2.5R<br />

Model<br />

OF max.<br />

RF min.<br />

D2T-T1<br />

D2T-T1S<br />

3.24 N {330 gf}<br />

0.5 N {50 gf}<br />

TTF max.<br />

6.37 N {650 gf}<br />

15.35±0.2<br />

2.8±0.1 1.2 hole<br />

OT min.<br />

OP<br />

0.8 mm<br />

4.4±0.6 mm<br />

(see note)<br />

t=0.5<br />

Solder terminal<br />

2.6<br />

hole<br />

Note:<br />

Operating sequence of the circuit<br />

between terminals 1 and 2 and the<br />

circuit between terminals 3 and 4 is<br />

not specified.<br />

Hinge Lever Models<br />

D2T-LT1<br />

D2T-LT1S<br />

A<br />

30.9±0.8<br />

t = 0.5<br />

(Stainlesssteel<br />

lever)<br />

Model<br />

OF max.<br />

RF min.<br />

D2T-LT1<br />

D2T-LT1S<br />

1.47 N {150 gf}<br />

0.2 N {20 gf}<br />

TTF max.<br />

2.45 N {250 gf}<br />

OT min.<br />

OP<br />

1.6 mm<br />

6.9±1.3 mm<br />

(see note)<br />

t=0.5<br />

Solder terminal<br />

Note:<br />

Operating sequence of the circuit<br />

between terminals 1 and 2 and the<br />

circuit between terminals 3 and 4 is<br />

not specified.<br />

Precautions<br />

Refer to pages 26 to 31 for common precautions.<br />

Correct Use<br />

Mounting<br />

Use M3 mounting screws to mount the Switch. Tighten the screws<br />

to a torque of 0.4 to 0.6 N m {4 to 6 kgf cm}.<br />

Mounting Holes<br />

When mounting on a metal surface, be sure to provide a Separator<br />

between the Switch and mounting plate.<br />

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.<br />

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.<br />

Cat. No. B097-E1-02B<br />

281


Connectors<br />

Connectors<br />

Connectors<br />

Microswitches for tab-terminals listed in this catalog are compatible with other companies‘ products. The following AMP-made Connectors are<br />

also available. For more details about AMP Connectors, contact one of the addresses listed below.<br />

Tyco Electronics/AMP<br />

• Japan<br />

Phone: 81-44-844-8013<br />

• U.S.A.<br />

Phone: 1-800-522-6752<br />

Receptacles for Quick-connect Terminals<br />

• Great Britain<br />

Phone: 44-208-954-2356<br />

• Hong Kong<br />

Phone: 852-2735-1628<br />

For #110 models For #187 models For #250 models<br />

Positive Lock Connectors<br />

(Connectors with an easy-to-insert, secure lock mechanism.)<br />

For #187, 1 pole<br />

For #187, 3 poles<br />

(Compatible with V and VX<br />

Miniature <strong>Basic</strong> <strong>Switches</strong>)<br />

Note:<br />

Other companies’ products are listed in this catalog as general user information. We assume no responsibility for the quality or price of<br />

other companies’ products.<br />

282

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